CN212495388U

CN212495388U - Tilting type full-automatic casting machine

Info

Publication number: CN212495388U
Application number: CN202022130842.2U
Authority: CN
Inventors: 张建诗; 刘建柱
Original assignee: Zhuojie Jiangsu Industrial Intelligent Equipment Co ltd
Current assignee: Zhuojie Jiangsu Industrial Intelligent Equipment Co ltd
Priority date: 2020-09-24
Filing date: 2020-09-24
Publication date: 2021-02-09
Anticipated expiration: 2030-09-24

Abstract

The utility model provides a full-automatic casting machine of formula of verting relates to full-automatic casting the gating system technical field. The technical problems of high labor intensity, low production efficiency and serious molten iron waste of molten iron pouring operation in the prior art are solved. It includes host computer and auxiliary line system, be provided with turning device in the host computer, the mobile device, the inoculation device flows along with, the visual detection device, weighing device and controller, mutually support through using host computer and auxiliary line system, the pouring action adopts PLC program control to make the pouring process simplification, adopt the simulation pouring curve of tilting type pouring mode to make the molten iron pouring more even, adopt around the mouth formula pouring mode to make the pouring action more flow-process and simplification, still have the function of weighing and visual assistance simultaneously, the machine is mechanical degree height on the whole, intensity of labour and cost of labor have been reduced, the molten iron has been practiced thrift.

Description

Tilting type full-automatic casting machine

Technical Field

The utility model belongs to the technical field of full-automatic casting gating system technique and specifically relates to a full-automatic casting machine of formula of verting is related to.

Background

The manual work is mostly adopted in the traditional casting industry during the pouring process, the workers use the steel ladle to hold the molten iron for pouring, the pouring speed of the workers directly influences the yield of products, and the high-temperature molten iron can splash in the pouring process. As the subpackage is adopted and 4-5 workers are needed to carry out pouring simultaneously, the weight of the molten iron in the molten iron separating process is uneven, the final residual molten iron cannot meet the requirement that one pouring weight can only be poured, in addition, a large amount of harmful gas and dust can be generated in the pouring process, and the direct influence on the health of a human body is easily generated.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic casting machine of formula of verting to solve the big, the low, the extravagant serious technical problem of molten iron pouring operation intensity of labour who exists among the prior art. The utility model provides a plurality of technical effects that preferred technical scheme among a great deal of technical scheme can produce see the explanation below in detail.

In order to achieve the above purpose, the utility model provides a following technical scheme:

a tilting type full-automatic casting machine comprises a host and an auxiliary line system, wherein the auxiliary line system comprises a conveying device, a pushing device and an auxiliary line rail, the conveying device is placed on the auxiliary line rail and moves on the auxiliary line rail under the pushing of the pushing device, the number of the conveying devices is multiple, and a sand mold to be cast is placed on each conveying device;

the main machine comprises a main machine body, and a ladle, a turning device, a moving device, a stream inoculation device, a visual detection device, a weighing device and a controller which are arranged on the main machine body;

molten iron is stored in the ladle;

the turnover device is in transmission connection with the foundry ladle, and the turnover device can drive the foundry ladle to turn over the angle after being started so as to pour the molten iron into the sand mold to be poured;

the moving device can drive the main machine body to move so as to adjust the relative position between the ladle and the sand mold to be poured;

an inoculant is stored in the stream inoculation device, and the stream inoculation device can release the inoculant into the sand mold to be poured when the molten iron in the ladle is poured into the sand mold to be poured;

the visual detection device can detect the foundry ladle, the stream inoculation device and the sand mold to be poured;

the weighing device can weigh the residual molten iron in the ladle;

the controller is in control connection with the turnover device, the moving device, the stream inoculation device, the visual detection device, the weighing device and the pushing device.

Preferably, the turnover device comprises a turnover drive and a turnover shaft, the turnover drive is in drive connection with the turnover shaft, the turnover shaft is in drive connection with the bottom of the ladle, and the turnover drive can drive the turnover shaft to rotate so as to drive the ladle to turn over after being started.

Preferably, the host computer body includes the base, the bottom of base is provided with the movable pulley, laid the below of base with the removal track that the auxiliary line track is parallel to each other, the base passes through the movable pulley is in remove on the track, mobile device is including front and back drive assembly, front and back drive assembly with the movable pulley drive is connected, can drive after front and back drive assembly starts the movable pulley is in remove on the track and slide in order to drive the base is in remove on the track.

Preferably, the host computer body still includes the frame, the top of base be provided with remove track mutually perpendicular's sliding tray, install the bottom of frame in the sliding tray and can slide in the sliding tray, mobile device still includes controls drive assembly, control drive assembly with the bottom drive of frame is connected, control drive assembly and can drive after starting the frame is in move in the sliding tray in order to adjust the frame with assist between the line track the ascending relative distance of line track width direction.

Preferably, the base comprises a support frame and a fixed frame movably connected to the support frame, the ladle is placed on the fixed frame, the moving device further comprises a lifting driving assembly, the lifting driving assembly is installed on the support frame and is in driving connection with the fixed frame, and the lifting driving assembly can drive the fixed frame to move in the vertical direction relative to the support frame after being started so as to adjust the relative height between the ladle and the ground.

Preferably, the stream inoculation device comprises a storage part, a conveying part and a discharging part, wherein an inoculant is stored in the storage part, two ends of the conveying part are respectively and fixedly connected with the storage part and the discharging part, and one end of the conveying part connected with the storage part is higher than one end of the conveying part connected with the discharging part.

Preferably, the discharging part is arranged perpendicular to the horizontal plane.

Preferably, the transportation device comprises a transfer trolley which moves on the auxiliary line track under the pushing of the pushing device.

Preferably, the pushing device comprises a pushing cylinder capable of pushing the transportation device to move on the auxiliary line track.

Preferably, the assistant line system further comprises a rail bracket, and the assistant line rail is laid on the top of the rail bracket.

The utility model provides a full-automatic casting machine of formula of verting, mutually support through using host computer and auxiliary line system, and be provided with turning device in the host computer, the mobile device, the stream inoculation device, the visual detection device, weighing device and controller, the pouring action adopts PLC program control to make the pouring process simplify, adopt the formula of verting pouring mode simulation pouring curve, adopt around mouth formula pouring mode to make the pouring action more flow and simplification, still have the function of weighing and visual assistance simultaneously, the mechanical degree is high on the machine is whole, intensity of labour and cost of labor have been reduced, the molten iron has been practiced thrift.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a combined structure diagram of a host and an auxiliary line system according to an embodiment of the present invention;

FIG. 2 is a diagram of a host according to an embodiment of the present invention;

FIG. 3 is a block diagram of an embodiment of the invention;

FIG. 1, host computer; 11. a ladle; 12. a turning device; 121. overturning and driving; 122. a turning shaft; 13. a mobile device; 131. a front and rear drive assembly; 132. a left and right drive assembly; 133. a lift drive assembly; 14. a stream inoculation device; 141. a storage unit; 142. a conveying section; 143. a discharge part; 15. a visual inspection device; 16. a weighing device; 17. a controller; 18. a host body; 181. a base; 1811. a sliding wheel; 1812. a sliding groove; 182. a machine base; 1821. a support frame; 1822. a fixed mount;

2. a secondary line system; 21. a transportation device; 211. a transfer trolley; 22. a pushing device; 221. a push cylinder; 23. an auxiliary line track; 24. a rail bracket;

3. waiting for pouring a sand mold;

4. the track is moved.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.

In the description of the present invention, it is to be understood that the terms "center", "lateral", "length", "width", "height", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "side", and the like indicate orientations or positional relationships based on those shown in fig. 1, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.

Referring to fig. 1 to 3, the embodiment provides a tilting type full-automatic casting machine, which includes a main machine 1 and an auxiliary line system 2, wherein the auxiliary line system 2 includes a transportation device 21, a pushing device 22, an auxiliary line rail 23 and a rail bracket 24, the auxiliary line rail 23 is laid on the top of the rail bracket 24, the rail bracket 24 integrally supports the auxiliary line rail 23, and the height of the auxiliary line rail 23 is increased to adapt to the height of the main machine 1 and cooperate with the main machine, so that the molten iron is more easily cast;

the transportation device 21 is placed on the auxiliary line rail 23 and moves on the auxiliary line rail 23 under the pushing of the pushing device 22, the number of the transportation devices 21 is several, and each transportation device 21 is provided with one sand mold 3 to be poured;

the main machine 1 comprises a main machine body 18, a ladle 11, a turning device 12, a moving device 13, a stream inoculation device 14, a visual detection device 15, a weighing device 16 and a controller 17, wherein the ladle 11, the turning device 12, the moving device 13, the stream inoculation device 14, the visual detection device 15 and the weighing device 16 are arranged on the main machine body 18;

molten iron is stored in the ladle 11;

the turning device 12 is in transmission connection with the ladle 11, and the turning device 12 can drive the ladle 11 to turn over the angle after being started so as to pour molten iron into the sand mold 3 to be poured;

the moving device 13 can drive the main machine body 18 to move so as to adjust the relative position between the ladle 11 and the sand mold 3 to be poured;

the stream inoculation device 14 is internally provided with an inoculant, and the stream inoculation device 14 can release the inoculant into the sand mold 3 to be poured when molten iron in the ladle 11 is poured into the sand mold 3 to be poured;

the visual detection device 15 can detect the ladle 11, the stream inoculation device 14 and the sand mold 3 to be poured, the visual detection device 15 mainly comprises a camera and matched equipment and is in control connection with the controller 17, the whole-process detection is carried out on the ladle 11, the stream inoculation device 14 and the sand mold 3 to be poured, and signals are fed back to the controller 17, so that the controller 17 can master the molten iron pouring progress;

the weighing device 16 can weigh the residual molten iron in the ladle 11, and the structure and the model of the weighing device 16 are selected from the conventional prior art, so that excessive description is not needed;

the controller 17 is in control connection with the turning device 12, the moving device 13, the stream inoculation device 14, the visual detection device 15, the weighing device 16 and the pushing device 22, the controller 17 can be a common PLC controller and is installed on the host machine body 18, and a user can control the turning device 12, the moving device 13, the stream inoculation device 14, the visual detection device 15, the weighing device 16 and the pushing device 22 by adjusting and setting parameters of the controller 17, so that the linkage of the auxiliary line system 2 and the host machine 1 is realized;

through using host computer and auxiliary line system to mutually support, and be provided with turning device in the host computer, the mobile device, the stream inoculation device, visual detection device, weighing device and controller, the pouring action adopts PLC program control to make the pouring process simplification, adopt tilting type pouring mode simulation pouring curve, adopt around mouth formula pouring mode to make the pouring action more flow and simplification, still have simultaneously and weigh and visual auxiliary function, the machine is mechanized degree high on the whole, intensity of labour and cost of labor have been reduced, the molten iron has been practiced thrift.

As an optional embodiment, the turning device 12 includes a turning drive 121 and a turning shaft 122, the turning drive 121 is drivingly connected to the turning shaft 122, the turning shaft 122 is drivingly connected to the bottom of the ladle 11, the position of the pouring nozzle of the ladle 11 in space remains unchanged, the turning drive 121 can drive the turning shaft 122 to rotate to drive the ladle 11 to turn around the position of the pouring nozzle after being started, and the pouring action is made to be more streamlined and simplified by adopting a nozzle-around pouring manner.

As an alternative embodiment, the main body 18 includes a base 181, a sliding wheel 1811 is disposed at the bottom of the base 181, a moving rail 4 parallel to the auxiliary line rail 23 is laid below the base 181, the base 181 moves on the moving rail 4 through the sliding wheel 1811, the moving device 13 includes a front and rear driving assembly 131, the front and rear driving assembly 131 is in driving connection with the sliding wheel 1811, and the front and rear driving assembly 131 can drive the sliding wheel 1811 to slide on the moving rail 4 to drive the base 181 to move on the moving rail 4 after being started, so that the movement of the main body 1 is freely regulated in a direction parallel to the moving rail 4, that is, the relative movement of the ladle 11 in a direction parallel to the moving rail 4 is achieved.

As an optional embodiment, the main body 18 further includes a base 182, the top of the base 181 is provided with a sliding groove 1812 perpendicular to the moving rail 4, the bottom of the base 182 is installed in the sliding groove 1812 and can slide in the sliding groove 1812, the moving device 13 further includes a left and right driving assembly 132, the left and right driving assembly 132 is in driving connection with the bottom of the base 182, and after the left and right driving assembly 132 is started, the base 182 can be driven to move in the sliding groove 1812 to adjust the relative distance between the base 182 and the auxiliary line rail 23 in the width direction of the auxiliary line rail 23, that is, the relative movement of the ladle 11 in the direction perpendicular to the moving rail 4 on the horizontal plane is realized.

In an alternative embodiment, the base 182 includes a support frame 1821 and a fixed frame 1822 movably connected to the support frame 1821, the ladle 11 is placed on the fixed frame 1822, the moving device 13 further includes a lifting driving assembly 133, the lifting driving assembly 133 is installed on the support frame 1821 and is in driving connection with the fixed frame 1822, the lifting driving assembly 133 can drive the fixed frame 1822 to move in a vertical direction relative to the support frame 1821 to adjust the relative height between the ladle 11 and the ground after being activated,

it should be noted that the front and rear driving assembly 131, the left and right driving assembly 132, and the lifting driving assembly 133 mentioned in this embodiment all preferably use a servo motor reducer driving system combining a servo motor and a reducer, and have the advantages of compact structure, small return gap, high precision, and long service life, so that the movement of the main frame 1 is more precise and smooth.

As an alternative embodiment, the stream inoculation device 14 comprises a storage part 141, a conveying part 142 and a discharging part 143, wherein the storage part 141 is internally provided with the inoculant, two ends of the conveying part 142 are fixedly connected with the storage part 141 and the discharging part 143 respectively, and one end of the conveying part 142 connected with the storage part 141 is higher than one end of the conveying part 142 connected with the discharging part 143, so that the inoculant can move from the storage part 141 to the discharging part 143 through the conveying part 142 by means of gravity.

As an alternative embodiment, the discharging part 143 is arranged perpendicular to the horizontal plane, so that the inoculant can be discharged more smoothly, and the inoculant has better effect when being mixed with molten iron.

The auxiliary line system 2 and the main machine 1 which are composed of the structure are used: the controller 17 on the main machine 1 controls the front and rear driving assembly 131, the left and right driving assembly 132 and the lifting driving assembly 133 to synchronously move to make the ladle 11 move and reach the corresponding pouring station of the sand mold 3 to be poured on the transporting device 21 pushed by the pushing device 22, at this time, the controller 17 starts to control the turning device 12 to start to drive the ladle 11 to turn over, the stream inoculation device 14 starts to add the inoculant after the visual detection device 15 detects that the molten iron in the ladle 11 flows out, when the weighing device 16 detects that the reduced amount of the molten iron in the ladle 11 reaches the required weight for pouring the sand mold 3 to be poured, the turning device 12 and the stream inoculation device 14 stop working, the turning device 12 returns, the front and rear driving assembly 131 in the moving device 13 drives the main machine 1 to reach the next pouring station on the transporting device 21, at this time, the pushing device 22 can also push the transporting device 21 to move and feed back an action signal to make the front and rear driving assembly 131 synchronously move, then the controller 17 controls the turning device 12 to start turning again to perform pouring action, after the visual detection device 15 detects that molten iron flows out of the ladle 11, the stream inoculation device 14 starts to add inoculant, the weighing device 16 detects the weight and stops the turning device 12 and the stream inoculation device 14 until the pouring action is completed, the action is circulated until the residual molten iron in the ladle 11 cannot meet the weight of the molten iron required by the next pouring, the molten iron is added into the ladle 11 again through an external molten iron pouring device, and the next pouring is waited.

The above description is only for the specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art can easily think of the changes or substitutions within the technical scope of the present invention, and all should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims

1. The utility model provides a full-automatic casting machine of formula of verting, its characterized in that includes host computer (1) and auxiliary line system (2), wherein: the auxiliary line system (2) comprises a conveying device (21), a pushing device (22) and auxiliary line rails (23), the conveying device (21) is placed on the auxiliary line rails (23) and moves on the auxiliary line rails (23) under the pushing of the pushing device (22), the number of the conveying devices (21) is several, and each conveying device (21) is provided with a sand mold (3) to be poured;

the main machine (1) comprises a main machine body (18), a ladle (11), a turning device (12), a moving device (13), a stream inoculation device (14), a visual detection device (15), a weighing device (16) and a controller (17), wherein the ladle (11), the turning device (12), the moving device (13), the stream inoculation device (14) and the visual detection device are arranged on the main machine body (18);

molten iron is stored in the ladle (11);

the turnover device (12) is in transmission connection with the ladle (11), and the turnover device (12) can drive the ladle (11) to turn over the angle after being started so as to pour the molten iron into the sand mold (3) to be poured;

the moving device (13) can drive the main machine body (18) to move so as to adjust the relative position between the ladle (11) and the sand mould (3) to be poured;

an inoculant is stored in the stream inoculation device (14), and the stream inoculation device (14) can release the inoculant into the sand mold (3) to be poured when the molten iron in the ladle (11) is poured into the sand mold (3) to be poured;

the visual detection device (15) can detect the ladle (11), the stream inoculation device (14) and the sand mould (3) to be poured;

the weighing device (16) can weigh the residual molten iron in the ladle (11);

the controller (17) is in control connection with the turning device (12), the moving device (13), the stream inoculation device (14), the visual detection device (15), the weighing device (16) and the pushing device (22).

2. The tilting type full automatic casting machine according to claim 1, characterized in that: the overturning device (12) comprises an overturning drive (121) and an overturning shaft (122), the overturning drive (121) is in drive connection with the overturning shaft (122), the overturning shaft (122) is in transmission connection with the bottom of the ladle (11), and the overturning drive (121) can drive the overturning shaft (122) to rotate so as to drive the ladle (11) to overturn.

3. The tilting type full automatic casting machine according to claim 1, characterized in that: the main machine body (18) comprises a base (181), sliding wheels (1811) are arranged at the bottom of the base (181), a moving track (4) parallel to the auxiliary line track (23) is laid below the base (181), the base (181) moves on the moving track (4) through the sliding wheels (1811), the moving device (13) comprises a front and rear driving assembly (131), the front and rear driving assembly (131) is in driving connection with the sliding wheels (1811), and the front and rear driving assembly (131) can drive the sliding wheels (1811) to slide on the moving track (4) after being started so as to drive the base (181) to move on the moving track (4).

4. The tilting type full automatic casting machine according to claim 3, characterized in that: the main machine body (18) further comprises a machine base (182), a sliding groove (1812) perpendicular to the moving track (4) is formed in the top of the base (181), the bottom of the machine base (182) is installed in the sliding groove (1812) and can slide in the sliding groove (1812), the moving device (13) further comprises a left driving assembly and a right driving assembly (132), the left driving assembly and the right driving assembly (132) are in driving connection with the bottom of the machine base (182), and after being started, the left driving assembly and the right driving assembly (132) can drive the machine base (182) to move in the sliding groove (1812) to adjust the relative distance between the machine base (182) and the auxiliary line track (23) in the width direction of the auxiliary line track (23).

5. The tilting type full automatic casting machine according to claim 4, characterized in that: the machine base (182) includes support frame (1821) and swing joint mount (1822) on support frame (1821), ladle (11) are placed on mount (1822), mobile device (13) still include lift drive assembly (133), install lift drive assembly (133) on support frame (1821) and with mount (1822) drive connection, after lift drive assembly (133) start, can drive mount (1822) relative in vertical direction support frame (1821) move in order to adjust the relative height between ladle (11) and the ground.

6. The tilting type full automatic casting machine according to claim 1, characterized in that: the stream inoculation device (14) comprises a storage part (141), a conveying part (142) and a discharging part (143), wherein an inoculant is stored in the storage part (141), two ends of the conveying part (142) are respectively and fixedly connected with the storage part (141) and the discharging part (143), and one end, connected with the storage part (141), of the conveying part (142) is higher than one end, connected with the discharging part (143), of the conveying part (142).

7. The tilting type full automatic casting machine according to claim 6, characterized in that: the discharging part (143) is arranged perpendicular to the horizontal plane.

8. The tilting type full automatic casting machine according to claim 1, characterized in that: the transport device (21) comprises a transfer trolley (211), the transfer trolley (211) moving on the secondary line track (23) under the push of the pushing device (22).

9. The tilting type full automatic casting machine according to claim 1, characterized in that: the pushing device (22) comprises a pushing cylinder (221), and the pushing cylinder (221) can push the transportation device (21) to move on the auxiliary line track (23).

10. The tilting type full automatic casting machine according to claim 1, characterized in that: the auxiliary line system (2) further comprises a rail bracket (24), and the auxiliary line rail (23) is laid on the top of the rail bracket (24).