CN212470766U - Magnetic grinding device for removing burrs on hole edges of pipe parts - Google Patents

Magnetic grinding device for removing burrs on hole edges of pipe parts Download PDF

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Publication number
CN212470766U
CN212470766U CN202021650513.4U CN202021650513U CN212470766U CN 212470766 U CN212470766 U CN 212470766U CN 202021650513 U CN202021650513 U CN 202021650513U CN 212470766 U CN212470766 U CN 212470766U
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magnetic
workpiece
grinding
grinding device
burrs
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CN202021650513.4U
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Chinese (zh)
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陈松
杨欢
王奕贺
张磊
徐进文
陈燕
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University of Science and Technology Liaoning USTL
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University of Science and Technology Liaoning USTL
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Abstract

The utility model relates to a magnetic grinding device for removing burrs on the hole edges of pipe parts, which comprises a bracket, a clamping mechanism, a grinding mechanism, a holding tank and a magnetic needle, wherein the clamping mechanism and the grinding mechanism are arranged on the bracket, and the magnetic needle is arranged in a workpiece; the clamping mechanism is used for clamping a workpiece and driving the workpiece to rotate; in the grinding mechanism, a rotary motor and a linear motor are fixed on a supporting plate, guide rails are fixed on two sides of a support, slide rails are fixed on the outer side of the support and are parallel to the guide rails, the supporting plate is connected with the slide rails in a sliding manner through slide blocks, the linear motor drives the supporting plate to reciprocate in the direction of the slide rails, and the stroke of the linear motor can be limited by a limit switch; the magnetic pole disc is connected with a main shaft of the rotary motor, and a plurality of permanent magnetic poles are connected to the magnetic pole disc; the holding tank is used for bearing water and grinding fluid, so that the workpiece is partially immersed in the holding tank. The advantages are that: the grinding and removing work of burrs at the edges of small holes in the pipe wall of the pipe part is realized, and the multi-station synchronous processing is realized.

Description

Magnetic grinding device for removing burrs on hole edges of pipe parts
Technical Field
The utility model relates to a magnetic grinding device that is used for pipe type part hole limit burr to get rid of.
Background
In the processing process of aerospace tube components, the tube wall of a part needs to be punched, a plurality of burrs can be generated on the inner side edge of a small hole by the punching process, and in the actual application process of the part, the burrs can seriously affect the use quality and the service life, even the safety of engineering. It is therefore particularly important to perform deburring and finishing of the hole edge of the inner surface of the workpiece. At present, there are many finishing devices for the inner wall of a pipe, but these devices all use magnetic abrasive to achieve the purpose of reducing the roughness of the inner surface of the pipe, and for the removal of small hole burrs on the pipe wall, the type of finishing method is almost blank. The existing magnetic grinding deburring device can only remove some simple external burrs, and the removal of the burrs at the hole edge of the inner surface of the pipe barrel part can hardly be finished. Therefore, the existing method for removing the burrs of the parts is manual grinding, a large amount of manpower is needed, the machining efficiency is extremely low, and the quality cannot be guaranteed.
Disclosure of Invention
For overcoming the not enough of prior art, the utility model aims at providing a magnetic grinding device for pipe type part hole limit burr is got rid of can carry out the burring operation to the hole edge on the pipe wall of pipe type part, improves pipe type part quality.
In order to achieve the above object, the utility model discloses a following technical scheme realizes:
a magnetic grinding device for removing burrs on the hole edge of a pipe part comprises a support, a clamping mechanism, a grinding mechanism, a containing groove and a magnetic needle, wherein the clamping mechanism and the grinding mechanism are arranged on the support, and the magnetic needle is arranged in a workpiece;
the clamping mechanism is used for clamping a workpiece and driving the workpiece to rotate, so that the workpiece can be conveniently ground in the accommodating groove;
the grinding mechanism comprises a sliding rail, supporting plates, a rotary motor, linear motors, limit switches, guide rails, supporting seats, a magnetic pole disc and permanent magnetic poles, wherein the rotary motor and the linear motors are fixed on the supporting plates; the magnetic pole disc is connected with a main shaft of the rotary motor, a plurality of permanent magnetic poles are connected to the magnetic pole disc, and an accommodating groove is formed above the magnetic pole disc;
the holding tank is used for bearing water and grinding fluid, and the workpiece is partially immersed in the water and the grinding fluid.
The card loading mechanism comprises a three-jaw chuck, a spindle box, a spindle motor, a belt and a belt pulley, wherein the spindle box and the three-jaw chuck are fixed on two sides of a support, the spindle box drives the three-jaw chuck to rotate, the spindle box is connected with the spindle motor through the belt pulley and the belt, and the spindle motor drives the spindle box to operate.
The four spindle boxes are respectively arranged on two sides of the support, two spindle motors are arranged on each side of the support, correspond to the spindle boxes one by one, and independently drive the spindle boxes to respectively drive workpieces of four stations to rotate.
Each supporting plate is fixed with two rotary motors and one linear motor.
The limit switch is connected with the sliding rail in a sliding manner.
The support in the middle of be fixed with square steel roof beam, square steel roof beam and the mutual parallel arrangement of guide rail, the layer board passes through universal ball and square steel roof beam swing joint.
The magnetic pole disc is connected to a main shaft of the rotary motor through a key, and the main shaft of the rotary motor is fixedly connected with the magnetic pole disc through screws in the circumferential direction.
The permanent magnet pole is a neodymium iron boron permanent magnet pole.
And two ends of the accommodating groove are matched with the outer contour of the three-jaw chuck.
Compared with the prior art, the beneficial effects of the utility model are that:
a magnetic grinding device for pipe part hole edge burr is got rid of rational in infrastructure, has realized the grinding work of getting rid of to pipe part pipe wall aperture edge burr, can realize multistation synchronous processing simultaneously, is fit for batch production.
The workpiece can be clamped on the chuck, so that the problem that the traditional magnetic grinding machine cannot clamp and circumferentially feed pipe parts is solved.
The accommodating groove is arranged, so that the problems that grinding fluid cannot be added in the machining process of the pipe workpiece and the magnetic field intensity is not enough to remove burrs are solved; the problem of magnetic needle leakage is solved, and the structure characteristics of the workpiece are better met; solves the problems of passivation, non-updating, splashing and the like of the magnetic grinding material in the processing engineering. The workpiece processing area is always immersed in the mixed liquid, cut chips can be taken away at the first time, and the smoothness of the hole edge is guaranteed.
The device adopts four working groups to feed in a reciprocating manner at the same time, so that the circumferential and axial double-feed movement of the pipe workpiece is realized, and meanwhile, the processing efficiency is greatly improved by four stations.
The magnetic needle is all inside the holding tank, compares the abrasive material that single rotating magnetic pole drove simultaneously, and the motion of magnetic needle in the processing zone is required freely much. The magnetic needles participating in processing are updated and rolled at any time, so that the situation that the magnetic needles are worn more and less is avoided, and the efficiency is ensured.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of the working state of the present invention.
Fig. 3 is a front view of the present invention.
Fig. 4 is a side sectional view of the present invention.
Fig. 5 is a cross-sectional view of the relative positions of the workpiece and the receiving pocket.
Fig. 6 is a schematic structural diagram of the accommodating groove.
Fig. 7 is a distribution of magnetic poles on a pole disk.
In the figure: 1-support, 2-slide rail, 3-slide block, 4-supporting plate, 5-rotary motor, 6-linear motor, 7-limit switch, 8-guide rail, 9-supporting seat, 10-magnetic pole disc, 11-permanent magnetic pole, 12-universal ball, 13-three-jaw chuck, 14-spindle box, 15-spindle motor, 16-belt, 17-belt pulley, 18-workpiece, 19-holding tank, 20-screw, 21-magnetic needle 22-square steel beam.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings, but it should be noted that the present invention is not limited to the following embodiments.
Referring to fig. 1-4, a magnetic grinding device for removing burrs on the hole edge of a pipe part comprises a support 1, a clamping mechanism, a grinding mechanism, a holding groove 19 and a magnetic needle 21, wherein the clamping mechanism and the grinding mechanism are arranged on the support 1, and the magnetic needle 21 is arranged in a workpiece 18. The clamping mechanism is used for clamping the workpiece 18 and driving the workpiece 18 to rotate, so that the workpiece 18 can be conveniently ground in the accommodating groove 19.
The grinding mechanism comprises a sliding rail 2, supporting plates 4, a rotary motor 5, linear motors 6, limit switches 7, guide rails 8, supporting seats 9, a magnetic pole disc 10 and permanent magnet poles 11, wherein the rotary motor 5 and the linear motors 6 are fixed on the supporting plates 4, the linear motors 6 on the two supporting plates 4 share one guide rail 8, two ends of each guide rail 8 are fixed on two sides of the support 1 through the supporting seats 9 in a welding mode, the sliding rail 2 is fixed on the outer side of the support 1 and is arranged in parallel with the guide rail 8, the supporting plates 4 are connected with the sliding rail 2 through sliding blocks 3 in a sliding mode, the linear motors 6 drive the supporting plates 4 to reciprocate in the direction of the sliding rail 2, and the stroke of the; the magnetic pole disc 10 is connected with a main shaft of the rotary motor 5, a plurality of permanent magnetic poles 11 are connected to the magnetic pole disc 10, and an accommodating groove 19 is formed above the magnetic pole disc 10; the holding tank 19 is used to hold water and slurry so that the workpiece 18 is partially immersed in the water and slurry. The limit switch 7 is connected with the slide rail 2 in a sliding mode, and the stroke of the linear motor 6 is convenient to adjust.
The clamping mechanism comprises a three-jaw chuck 13, a spindle box 14, a spindle motor 15, a belt 16 and a belt pulley 17, wherein the spindle box 14 and the three-jaw chuck 13 are fixed on two sides of the support 1, the spindle box 14 drives the three-jaw chuck 13 to rotate, the spindle box 14 is connected with the spindle motor 15 through the belt pulley 17 and the belt 16, and the spindle motor 15 drives the spindle box 14 to operate. The four spindle boxes 14 are respectively arranged on two sides of the support 1, two spindle motors 15 are arranged on each side of the support, correspond to the spindle boxes 14 one by one, and independently drive the spindle boxes 14 to respectively drive the workpieces 18 at four stations to rotate. The number of operations of the spindle motor 15 is adjusted in accordance with the number of workpieces 18 in use. Each supporting plate 4 is fixed with two rotary motors 5 and one linear motor 6, and can be used for grinding two stations simultaneously.
Referring to fig. 4, a square steel beam 22 is fixed in the middle of the bracket 1, the square steel beam 22 and the guide rail 8 are arranged in parallel, and the supporting plate 4 is movably connected with the square steel beam 22 through a universal ball 12. Compared with the rail connection mode, the universal ball 12 can reduce installation errors.
The magnetic pole disk 10 is connected to a main shaft of the rotary motor 5 through a key, and the main shaft of the rotary motor 5 is fixedly connected with the magnetic pole disk 10 through a screw 20 in the circumferential direction to limit the circumferential displacement of the magnetic pole disk 10.
Referring to fig. 7, the permanent magnet poles 11 are neodymium iron boron permanent magnet poles 11, and are arranged in a staggered manner according to the size and polarity, so that staggered magnetic loops and different magnetic field gradients can be generated, and rolling update of the magnetic needles 21 in the processing area is facilitated. As shown in fig. 7, four permanent magnet poles 11 are arranged around the periphery of the magnetic pole disk 10, and the polarities of the four permanent magnet poles 11 are staggered, and the upper and lower permanent magnet poles 11 are larger than the left and right permanent magnet poles, four permanent magnet poles 11 are uniformly distributed on the inner side of the periphery of the magnetic pole disk 10, and are staggered with the permanent magnet poles 11 around the periphery, and the permanent magnet poles 11 obliquely upward from left and downward from right are larger than the other two permanent magnet poles 11, and the polarities of the two permanent magnet poles 11 oppositely arranged are opposite.
Referring to fig. 2, 4-6, two ends of the holding tank 19 are matched with the outer contour of the three-jaw chuck 13, and two side parts are higher than the middle part, so that a mixed liquid of water and grinding fluid can be contained, the mixed liquid can sink over the pipe wall of the workpiece 18 without flowing outwards while the magnetic field intensity in a processing area is ensured, and the magnetic needle 21 realizes grinding processing of burrs on the edge of a small hole on the inner side of the pipe wall through a rotating magnetic field on the inner side of the workpiece 18. The magnetic field force that magnetic needle 21 received is perpendicular work piece 18 inner surface downward, and grinding pressure has magnetic needle 21's gravity as the replenishment simultaneously, and rotating magnetic field has certain gradient again, and magnetic needle 21 can roll, jump in the course of working, and jump down and remove the burr to the impact force that hole edge produced. The magnetic needles 21 participating in the processing are updated and rolled at any time, and meanwhile, the situation that the magnetic needles 21 are worn more and less is avoided, and the efficiency is ensured. The processing region of the workpiece 18 is always immersed in the mixed liquid. The cut chips can be taken away in the first time, and the smoothness of the hole edge is guaranteed.
Referring to fig. 1-7, a method for deburring the hole edge of a pipe part comprises the following steps:
1) a workpiece 18 is clamped on a three-jaw chuck 13, a magnetic needle 21 is placed in the workpiece 18, water and grinding fluid are poured into a holding tank 19 to form a mixed liquid, the liquid level is 2-3 mm higher than the inner wall of the workpiece 18, and chips polished in the grinding process can directly flow into the mixed liquid;
2) the rotary motor 5 drives the magnetic pole disc 10 to rotate, a closed magnetic loop is generated between the permanent magnetic poles 11 on the magnetic pole disc 10, the magnetic loop penetrates through a processing area, the magnetic needles 21 in the magnetic loop are distributed along the direction of magnetic induction lines, and when the magnetic pole disc 10 rotates, the magnetic needles 21 can also turn over according to a rotating magnetic field and generate grinding pressure on the workpiece 18;
3) the position of the limit switch 7 is adjusted according to the length of the workpiece 18, and the linear motor 6 drives the supporting plate 4, the rotary motor 5 and the magnetic pole disc 10 to reciprocate along the direction of the sliding rail 2, so that axial motion feeding in the machining process is realized;
4) the spindle motor 15 drives the workpiece 18 to rotate through a belt 16 and a belt pulley 17, so that the circumferential feeding motion of the device to the workpiece 18 to be processed is realized;
5) after the polishing is completed, the power supply is turned off, the workpiece 18 is removed, the magnetic needle 21 and water are poured out, and the workpiece 18 is cleaned to complete the polishing process.

Claims (9)

1. A magnetic grinding device for removing burrs on the hole edge of a pipe part is characterized by comprising a support, a clamping mechanism, a grinding mechanism, a containing groove and a magnetic needle, wherein the clamping mechanism and the grinding mechanism are arranged on the support, and the magnetic needle is arranged in a workpiece;
the clamping mechanism is used for clamping a workpiece and driving the workpiece to rotate, so that the workpiece can be conveniently ground in the accommodating groove;
the grinding mechanism comprises a sliding rail, supporting plates, a rotary motor, linear motors, limit switches, guide rails, supporting seats, a magnetic pole disc and permanent magnetic poles, wherein the rotary motor and the linear motors are fixed on the supporting plates; the magnetic pole disc is connected with a main shaft of the rotary motor, a plurality of permanent magnetic poles are connected to the magnetic pole disc, and an accommodating groove is formed above the magnetic pole disc;
the holding tank is used for bearing water and grinding fluid, and the workpiece is partially immersed in the water and the grinding fluid.
2. The magnetic grinding device for removing burrs on the hole edge of the pipe part as claimed in claim 1, wherein the clamping mechanism comprises a three-jaw chuck, a main spindle box, a spindle motor, a belt and a belt pulley, the main spindle box and the three-jaw chuck are fixed on two sides of the support, the main spindle box drives the three-jaw chuck to rotate, the main spindle box is connected with the spindle motor through the belt pulley and the belt, and the spindle motor drives the main spindle box to operate.
3. The magnetic grinding device for deburring the hole edges of the pipe parts as claimed in claim 2, wherein four spindle boxes are respectively arranged at two sides of the support, two are arranged at each side, the spindle motors correspond to the spindle boxes one by one, and the spindle boxes are independently driven to respectively drive the workpieces at four stations to rotate.
4. The magnetic grinding device for removing the burrs on the hole edges of the pipe parts as claimed in claim 1, wherein each supporting plate is fixed with two rotary motors and one linear motor.
5. The magnetic grinding device for removing the burrs at the hole edges of the pipe parts as claimed in claim 1, wherein the limit switch is slidably connected with the slide rail.
6. The magnetic grinding device for removing the burrs on the hole edges of the pipe parts as claimed in claim 1, wherein a square steel beam is fixed in the middle of the support, the square steel beam and the guide rail are arranged in parallel, and the supporting plate is movably connected with the square steel beam through a universal ball.
7. The magnetic grinding device for removing the burrs at the hole edges of the pipe parts as claimed in claim 1, wherein the magnetic pole plate is connected to a main shaft of the rotary motor through a key, and the main shaft of the rotary motor is fixedly connected with the magnetic pole plate through screws in the circumferential direction.
8. The magnetic grinding device for deburring of pipe parts by hole edges as claimed in claim 1, wherein said permanent magnet is a neodymium iron boron permanent magnet.
9. The magnetic grinding device for removing the burrs on the hole edges of the pipe parts as claimed in claim 1, wherein two ends of the accommodating groove are matched with the outer contour of the three-jaw chuck.
CN202021650513.4U 2020-08-11 2020-08-11 Magnetic grinding device for removing burrs on hole edges of pipe parts Active CN212470766U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021650513.4U CN212470766U (en) 2020-08-11 2020-08-11 Magnetic grinding device for removing burrs on hole edges of pipe parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021650513.4U CN212470766U (en) 2020-08-11 2020-08-11 Magnetic grinding device for removing burrs on hole edges of pipe parts

Publications (1)

Publication Number Publication Date
CN212470766U true CN212470766U (en) 2021-02-05

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113319730A (en) * 2021-06-01 2021-08-31 南京航太机电有限公司 Magnetic grinding device and method for pipe fitting with complex inner cavity

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113319730A (en) * 2021-06-01 2021-08-31 南京航太机电有限公司 Magnetic grinding device and method for pipe fitting with complex inner cavity
CN113319730B (en) * 2021-06-01 2022-06-24 南京航太机电有限公司 Magnetic grinding device and method for pipe fitting with complex inner cavity

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