CN212397422U - Large-scale part belt cleaning device - Google Patents
Large-scale part belt cleaning device Download PDFInfo
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- CN212397422U CN212397422U CN202020487949.XU CN202020487949U CN212397422U CN 212397422 U CN212397422 U CN 212397422U CN 202020487949 U CN202020487949 U CN 202020487949U CN 212397422 U CN212397422 U CN 212397422U
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Abstract
The utility model discloses a large-scale part belt cleaning device, include: a feeding assembly; a biodegradable assembly comprising a degradation tank; a rust removal assembly including a foam generator; a high pressure spray assembly; a drying assembly; a blanking assembly; and the transportation assembly is arranged between the feeding assembly and the discharging assembly, is started by the feeding assembly, and sequentially passes through the biodegradation assembly, the rust removal assembly, the high-pressure spraying assembly and the drying assembly. The utility model discloses realized the automatic cleaning process of large-scale part with the mode of assembly line, in proper order through deoiling, rust cleaning, spray and the stoving process, the cleaning process is clean quick, shortens the scavenging period greatly, has solved large-scale part and has washd difficult, rinse unclean problem.
Description
Technical Field
The utility model relates to an industry washs technical field, in particular to large-scale part belt cleaning device.
Background
In some large parts, such as connecting pieces on trains, parts of large heavy-duty machinery and the like, the turning or the orientation adjustment is very troublesome due to the fact that the parts are heavy, and the parts are internally provided with a plurality of uneven surfaces, the parts need to be manually and carefully cleaned, the cleaning efficiency is very low, and particularly for some large parts which need to be cleaned and then used again, such as train connectors, the large parts are affected due to the fact that the large parts are not cleaned completely by manual cleaning, and the service life of the large parts is shortened.
SUMMERY OF THE UTILITY MODEL
The utility model discloses aim at solving one of the technical problem that exists among the prior art at least. Therefore, the utility model provides a large-scale part belt cleaning device realizes the automatic quick cleaning process of large-scale part, improves the cleaning efficiency greatly.
According to the utility model discloses a large-scale part belt cleaning device of first aspect embodiment includes: a feeding assembly; a biodegradable assembly comprising a degradation tank; a rust removal assembly including a foam generator; a high pressure spray assembly; a drying assembly; a blanking assembly; and the transportation assembly is arranged between the feeding assembly and the discharging assembly, is started by the feeding assembly, and sequentially passes through the biodegradation assembly, the rust removal assembly, the high-pressure spraying assembly and the drying assembly.
According to the utility model discloses large-scale part belt cleaning device has following beneficial effect at least: the automatic cleaning process of the large parts is realized in a flow line mode, the cleaning process is clean and quick after the processes of oil removal, rust removal, spraying and drying are sequentially carried out, the cleaning time is greatly shortened, and the problems that the large parts are difficult to clean and cannot be cleaned cleanly are solved; the rust remover in the foam mode can comprehensively and quickly cover the whole large-scale part, thereby avoiding cleaning blind spots and achieving the effect of comprehensively removing oil and rust.
According to some embodiments of the utility model, the material loading subassembly is the material loading platform, the unloading subassembly is the unloading platform.
According to some embodiments of the utility model, the deoiling pond is the biodegradable pond, the deoiling subassembly is still including setting up bubbling generator and the heat preservation mechanism in the deoiling pond.
According to some embodiments of the utility model, the last intercommunication of deoiling pond has filtration circulation system.
According to the utility model discloses a some embodiments still include and wash the room, rust cleaning subassembly, high pressure spray assembly and stoving subassembly set up in washing the room along the direction of transfer order of transportation subassembly.
According to some embodiments of the invention, the flushing chamber is provided with a waste water collection tank at the bottom.
According to some embodiments of the utility model, the transportation subassembly is including setting up the conveyer belt of hanging transport mechanism and setting in the flushing chamber above the deoiling pond, be equipped with anchor clamps on the conveyer belt.
According to the utility model discloses a some embodiments, hang and transport mechanism and include gallows and the lifing arm of setting on the gallows, be equipped with the lifting hook on the lifing arm.
According to some embodiments of the utility model, the stoving subassembly is the hot-blast wind cutter of setting in the conveyer belt bottom.
According to the utility model discloses a some embodiments, high pressure spray assembly is including setting up a plurality of high pressure nozzle in the conveyer belt top, and is a plurality of high pressure nozzle arranges the setting along the direction of transporting of conveyer belt.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
fig. 1 is a schematic view of the overall structure of the embodiment of the present invention.
Reference numerals:
the device comprises a feeding assembly 100, an oil removing assembly 200, an oil removing pool 210, a rust removing assembly 300, a high-pressure spraying assembly 400, a drying assembly 500, a discharging assembly 600, a transporting assembly 700, a hanging and conveying mechanism 710, a conveying belt 720, a flushing chamber 800 and a wastewater collecting tank 810
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship indicated with respect to the orientation description, such as up, down, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, a plurality of means are one or more, a plurality of means are two or more, and the terms greater than, less than, exceeding, etc. are understood as not including the number, and the terms greater than, less than, within, etc. are understood as including the number. If the first and second are described for the purpose of distinguishing technical features, they are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, unless there is an explicit limitation, the words such as setting, installation, connection, etc. should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in combination with the specific contents of the technical solution.
A large-sized part cleaning apparatus according to an embodiment of the present invention will be described below with reference to fig. 1.
Referring to fig. 1, the large part cleaning device comprises a feeding assembly 100, an oil removing assembly 200, a rust removing assembly 300, a high-pressure spray assembly 400, a drying assembly 500, a discharging assembly 600 and a transporting assembly 700 which are arranged in sequence, wherein the transporting assembly 700 is arranged between the feeding assembly 100 and the discharging assembly 600, starts from the feeding assembly 100, sequentially passes through the oil removing assembly 200, the rust removing assembly 300, the high-pressure spray assembly 400 and the drying assembly 500, the transporting assembly 700 is used for transporting workpieces, so that the workpiece starts from the feeding assembly 100, sequentially passes through the oil removing assembly 200, the rust removing assembly 300, the high-pressure spraying assembly 400 and the drying assembly 500, and is finally conveyed into the discharging assembly 600, the oil removing assembly 200 comprises an oil removing tank 210, wherein the oil removing tank 210 is filled with oil removing liquid which is oil removing agent, the oil can be selected according to the oil covered on the surface of the workpiece and consists of alkaline substances and a surfactant, so that the oil removing effect is achieved. The liquid loaded in the foam generator is a rust remover, the rust remover can be foamed through chemical treatment, the rust remover is changed into foam to be sprayed and covered on the large-scale part under the action of the foam generator, and the foam has the characteristics of smoothness, easiness in flowing, easiness in covering and strong covering capability, so that the foam can quickly react with rust on the large-scale part. The high-pressure spray assembly 400 is used for spraying away dirt attached to the large parts after rust removal, and spraying is completed.
In the specific implementation, the large parts are placed on the feeding assembly 100, the transportation assembly 700 transports and gradually soaks the large parts on the feeding assembly 100 into the oil removal tank 210 of the oil removal assembly 200, the degreasing liquid in the degreasing tank 210 reacts with the oil stains, so that the oil stains are not adhered to the surfaces of the large parts any more, then the transportation assembly 700 conveys the large parts after being sufficiently degreased to the rust removing assembly 300, the foam generator generates foam containing a rust remover, the foam is sprayed on the large part in a comprehensive mode to fully react with the rust originally exposed on the large part and the rust exposed after the oil liquid treatment, then the smudges on the large parts are removed by the high-pressure spray assembly 400, the final overall cleaning process is realized, then, the drying assembly 500 effectively dries the cleaned large parts, secondary oxidation after cleaning is avoided, and the large parts are conveyed to the blanking assembly 600 after drying is completed to finish cleaning.
It should be noted that the crude oil stain blocks the removed rust stain, so the oil stain needs to be removed by the oil removal tank 210, and therefore, a process of removing rust after removing oil is designed, and the cleaning efficiency is improved by cleaning layer by layer, and the overall cleaning process is completed.
The utility model discloses an in some embodiments, material loading subassembly 100 is the material loading platform, and unloading subassembly 600 is the unloading platform, and the material loading bench is equipped with the material loading station for place the large-scale part of treating the washing, the unloading bench is equipped with ejection of compact station, and ejection of compact station is used for placing the large-scale part of wasing the completion.
The utility model discloses an in some embodiments, deoiling pond 210 is the biodegradable pond, biodegradable pond the inside is rich in the microorganism that can decompose the grease, realize the quick decomposition process of oil stain, and simultaneously, in order to keep oxygen sufficient and suitable decomposition temperature, still be equipped with bubble generator and heat preservation mechanism in the biodegradable pond, heat preservation mechanism is including setting up hot plate or the heating pipe on deoiling pond 210, be equipped with temperature sensor on the deoiling pond 210, heat preservation mechanism can keep the temperature in the deoiling pond 210 suitable, temperature sensor is used for detecting the liquid temperature in the deoiling pond 210, bubble generator is used for letting in the air in the biodegradable pond, guarantee the oxygen suppliment is sufficient.
In addition, the degreasing tank 210 may be an industrial treatment tank, and degreases oil using a degreasing agent. The oil removal tank 210 is communicated with a filtering circulation system, the filtering circulation system comprises a filtering pipeline, a filter and a water pump which are communicated with the oil removal tank 210, the filter, the water pump and the oil removal tank 210 are filtered by the filtering pipeline to form a closed pipeline system, the oil removal agent in the oil removal tank 210 is filtered, and the cyclic utilization process is achieved.
In some embodiments of the utility model, still include and wash room 800, rust cleaning subassembly 300, high pressure spray assembly 400 and stoving subassembly 500 set up in washing room 800 along the direction of transfer order that transports the subassembly, and three processes go on in same place, help saving space, reduce the cleaning cost. In addition, the rust removing assembly 300, the high-pressure spraying assembly 400 and the drying assembly 500 can be arranged in an independent space respectively, so that the influence between the rust removing assembly 300 and the high-pressure spraying assembly 400 is avoided, and the cleaning efficiency is improved.
Specifically, a wastewater collection tank 810 is arranged at the bottom of the flushing chamber 800, and the wastewater collection tank 810 is used for collecting wastewater removed during rust removal and high-pressure spraying, so that wastewater pollution is avoided.
The utility model discloses a some embodiments, transportation subassembly 700 is including setting up the conveyer belt 720 of hanging transport mechanism 710 and setting in the flushing tank in degradation pond top, be equipped with anchor clamps on the conveyer belt 720, anchor clamps are used for pressing from both sides tight large-scale part, can be for clamp or other tight structures of clamp, realize large-scale part fixed at conveyer belt 720, avoid transporting unstable circumstances and take place.
Specifically, hang and transport mechanism 710 and include gallows and the lifing arm of setting on the gallows, be equipped with the slide rail that sets up along large-scale part direction of transportation on the gallows, the lifing arm sets up on the slide rail and removes along the slide rail, the lifing arm lifts the large-scale part in material loading subassembly 100, transports and soaks it in deoiling pond 210 and deoils, carries conveyer belt 720 to the flushing tank in the back is accomplished to the deoiling to press from both sides tightly through anchor clamps, in proper order through the rust cleaning, high pressure sprays and the stoving process.
In some embodiments of the present invention, the drying assembly 500 is a hot air cutter disposed at the bottom of the conveyor belt 720, the hot air cutter can be composed of an air heater and an air cutter, the air heater provides hot drying air, and the air cutter blows the provided hot drying air sufficiently to the surface of the large part to realize the drying process. In addition, stoving subassembly 500 still can be for the drying device who utilizes on the market, can reach equally the technical effect of the utility model.
The utility model discloses an in some embodiments, high pressure spray assembly 400 is including setting up a plurality of high pressure nozzle above conveyer belt 720, and high pressure nozzle's outside intercommunication high pressure water pipe, high pressure nozzle are with the water in the high pressure water pipe toward large-scale part spray rinsing, through the mode that the high pressure sprayed, thoroughly wash away the stain on the large-scale part, and is convenient quick.
In some embodiments of the present invention, the high pressure spray assembly 400 includes a mechanical arm and a nozzle disposed on the mechanical arm, and the mechanical arm is used to realize the overall spray process for large parts.
Similarly, the drying assembly 500 may also be composed of a hot air nozzle and a manipulator, and the manipulator blows hot dry air to the large part to realize a drying process.
In some embodiments of the present invention, the foam generator is provided with a plurality of foam generators, which are arranged along the conveying direction of the transporting assembly 700, and the foam generators spray the large parts in three directions around the flushing chamber 800, thereby realizing a comprehensive covering process.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (10)
1. A large-scale part cleaning device, characterized by comprising:
a loading assembly (100);
a deoiling assembly (200) comprising a deoiling tank (210);
a rust removal assembly (300) comprising a foam generator;
a high pressure spray assembly (400);
a drying assembly (500);
a blanking assembly (600);
the conveying assembly (700) is arranged between the feeding assembly (100) and the discharging assembly (600), and the feeding assembly (100) starts to sequentially penetrate through the oil removing assembly (200), the rust removing assembly (300), the high-pressure spraying assembly (400) and the drying assembly (500).
2. The large-scale part cleaning device according to claim 1, wherein the feeding assembly (100) is a feeding table, and the discharging assembly (600) is a discharging table.
3. The large-scale part cleaning device according to claim 1, wherein the oil removal tank (210) is a biodegradation tank, and the oil removal assembly (200) further comprises a bubble generator and a heat preservation mechanism arranged in the oil removal tank (210).
4. The large part cleaning device according to claim 1, wherein a filtration circulation system is communicated with the oil removal tank (210).
5. The large-scale part washing apparatus according to claim 1, further comprising a rinsing chamber (800), the rust removing assembly (300), the high pressure spray assembly (400), and the drying assembly (500) being sequentially disposed within the rinsing chamber (800) along a conveying direction of the transporting assembly (700).
6. Large part washing device according to claim 5, characterised in that the bottom of the rinsing chamber (800) is provided with a waste water collection tank (810).
7. The large-scale part cleaning device according to claim 5, wherein the transportation assembly (700) comprises a hanging and conveying mechanism (710) arranged above the oil removing pool (210) and a conveyor belt (720) arranged in the flushing chamber (800), and clamps are arranged on the conveyor belt (720).
8. The large-scale part cleaning device according to claim 7, wherein the hanging and conveying mechanism (710) comprises a hanger and a lifting arm arranged on the hanger, and the lifting arm is provided with a lifting hook.
9. The large-scale part cleaning device according to claim 7, wherein the drying assembly (500) is a hot air cutter arranged at the bottom of the conveyor belt (720).
10. The large-scale part cleaning apparatus according to claim 7, wherein the high pressure spray assembly (400) comprises a plurality of high pressure spray heads disposed above the conveyor belt (720), the plurality of high pressure spray heads being arranged in a line along a conveying direction of the conveyor belt (720).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020487949.XU CN212397422U (en) | 2020-04-07 | 2020-04-07 | Large-scale part belt cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020487949.XU CN212397422U (en) | 2020-04-07 | 2020-04-07 | Large-scale part belt cleaning device |
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| Publication Number | Publication Date |
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| CN212397422U true CN212397422U (en) | 2021-01-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202020487949.XU Active CN212397422U (en) | 2020-04-07 | 2020-04-07 | Large-scale part belt cleaning device |
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| CN (1) | CN212397422U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113337832A (en) * | 2021-05-17 | 2021-09-03 | 江苏奋杰有色金属制品有限公司 | Cleaning device for producing secondary aluminum and secondary aluminum production process applying same |
-
2020
- 2020-04-07 CN CN202020487949.XU patent/CN212397422U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113337832A (en) * | 2021-05-17 | 2021-09-03 | 江苏奋杰有色金属制品有限公司 | Cleaning device for producing secondary aluminum and secondary aluminum production process applying same |
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