CN212397140U - Full-automatic roller coating equipment - Google Patents
Full-automatic roller coating equipment Download PDFInfo
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- CN212397140U CN212397140U CN202020162077.XU CN202020162077U CN212397140U CN 212397140 U CN212397140 U CN 212397140U CN 202020162077 U CN202020162077 U CN 202020162077U CN 212397140 U CN212397140 U CN 212397140U
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Abstract
A fully automated roll-coating apparatus comprising: the coating device comprises a conveying mechanism (1), a roller coating mechanism (2) and a coating supply mechanism (3), wherein the coating supply mechanism (3) is communicated with the roller coating mechanism (2); the transfer mechanism (1) comprises: the roller coating machine comprises a transverse moving rail (11), a transverse shifter (12) and a positioning plate (13), wherein the transverse moving rail (11) extends in the front-back direction, a roller coating mechanism (2) is located in the middle of the transverse moving rail (11) in the front-back direction, and the positioning plate (13) is located on the transverse moving rail (11) and connected with the transverse shifter (12). The roller coating equipment can realize the transmission of the metal plate, has high automation degree, greatly improves the roller coating efficiency, can ensure the parallelism of the metal plate, improves the product quality and realizes the uniform distribution of the coating.
Description
Technical Field
The utility model relates to a roll and scribble the equipment, especially relate to a full-automatic roll and scribble equipment.
Background
Roll coating is a metal processing technology, and a metal plate after roll coating processing is called a roll coating plate. The roll coating plate is formed by degreasing and chemically treating the surface of an aluminum plate base material, then roll coating paint, drying and curing. The material of the base material of the roller coating plate is the same as that of the film coating plate, and the precision and the flatness of the plate can be more effectively controlled through a high-performance roller coating processing technology, so that the traditional unevenness and wrinkles caused by the traditional method are successfully eliminated. The roll coating process is typically accomplished using roll coating equipment.
However, the existing roller apparatus needs to manually put a metal plate into the roller and manually align the metal plate when performing the roller operation. The mode is not only low in efficiency, but also the parallelism of the metal plates cannot be guaranteed by manual placing, and the roller effect is easily influenced.
SUMMERY OF THE UTILITY MODEL
The utility model discloses technical scheme is to above-mentioned condition, provides a full-automatic roller coating equipment for solving above-mentioned problem, roller coating equipment includes: the coating device comprises a conveying mechanism, a roller coating mechanism and a coating supply mechanism, wherein the coating supply mechanism is communicated with the roller coating mechanism; the transmission mechanism includes: the roller coating mechanism comprises a transverse moving rail, a transverse shifter and a positioning plate, wherein the transverse moving rail extends in the front-back direction, the roller coating mechanism is located in the middle of the transverse moving rail in the front-back direction, and the positioning plate is located on the transverse moving rail and connected with the transverse shifter.
Further, the paint supply mechanism includes: the roller coating device comprises a stirrer, a heater and a supply pipeline, wherein the stirrer, the heater and the supply pipeline are sequentially communicated, and the supply pipeline is communicated with the roller coating mechanism.
Further, the roll coating apparatus further includes: feed detection mechanism, feed detection mechanism includes: go up inductor and lower inductor, it has two photoelectric sensor along left right direction looks mutual separation to go up the inductor, the inductor also has two photoelectric sensor along left right direction looks mutual separation down, go up two photoelectric sensor of inductor respectively with two photoelectric sensor of lower inductor are just right each other.
Further, the traverse comprises: the positioning device comprises a transverse moving motor, a transverse moving screw rod and a transverse moving nut, wherein a motor shaft of the transverse moving motor is in coaxial rotary connection with the transverse moving screw rod, the transverse moving screw rod extends in the front-back direction, the transverse moving nut is meshed with the transverse moving screw rod, and the positioning plate and the transverse moving nut are fixed.
Further, the transmission mechanism further comprises: a discharger, the discharger comprising: the support columns protrude from the upper surface of the supporting plate, the supporting plate and a piston rod of the discharging cylinder form fixation, and the piston rod of the discharging cylinder extends in the vertical direction; the locating plate is provided with a locating carrier, and the locating carrier is provided with a plurality of discharging through holes.
Further, the roll coating mechanism includes: the coating device comprises a feeder, a roller coater, a lifter and a coating box, wherein the coating supply mechanism is communicated with the feeder, the feeder is positioned above the coating box, and the roller coater is connected with the lifter; the roll coater includes: the coating machine comprises a feeding roller, a feeding motor, a coating roller and a coating motor, wherein a motor shaft of the feeding motor is in coaxial rotary connection with the feeding roller, a motor shaft of the coating motor is in coaxial rotary connection with the coating roller, the coating roller is located on the rear side of the feeding roller, and the feeding roller is located above a coating box.
Further, the roller coating mechanism further comprises: a plurality of recovery funnels and recovery chute, a plurality of recovery funnels are one row of mode range along left right direction, recovery funnels are located the roller coater with between the recovery chute.
Further, the roll coater further comprises: the feeding scraper is positioned above the feeding roller, and the coating scraper is positioned above the coating roller.
Further, the feeder includes: the coating supply mechanism is communicated with the feeding pipeline, the feeding valve is positioned on the feeding pipeline, the falling channel is communicated with the feeding pipeline, the feeding pipeline extends along the left-right direction, and the falling channel extends along the up-down direction.
Further, the lifter includes: the roller coater is fixed on the lifting seat, the lifting cylinder is fixed on the cylinder support, the lifting seat is fixed with a piston rod of the lifting cylinder to form fixation, the piston rod of the lifting cylinder extends along the vertical direction, the upper end of the lifting spring is abutted to the lifting seat, and the lower end of the lifting spring is abutted to the cylinder support.
After the technical scheme is adopted, the utility model discloses an effect is: the roller coating equipment with the structure can realize the transmission of the metal plate, has high automation degree, greatly improves the roller coating efficiency, can ensure the parallelism of the metal plate, improves the product quality and realizes the uniform distribution of the coating.
Drawings
Fig. 1 is a schematic view of a roll coating apparatus according to the present invention;
fig. 2 is a schematic view of a transfer mechanism according to the present invention;
FIG. 3 is a schematic view of a traversing apparatus according to the present invention;
fig. 4 is a schematic view of a positioning plate according to the present invention;
fig. 5 is a schematic view of a discharger according to the present invention;
fig. 6 is a schematic view of a roll coating mechanism according to the present invention;
fig. 7 is a cross-sectional view of a roll coating mechanism according to the present invention;
fig. 8 is a side view of the roll coating mechanism according to the present invention.
Detailed Description
It is specifically noted that the terms "first", "second" and "third" in the present application are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include at least one of the feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise. All directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are only used to explain the relative position relationship between the components, the motion situation, and the like in a specific posture, and if the specific posture is changed, the directional indicator is changed accordingly.
The technical solution of the present invention is further described below by way of examples:
the utility model provides a full-automatic roller coating equipment, as shown in figure 1, roller coating equipment includes: the coating device comprises a conveying mechanism 1, a roller coating mechanism 2 and a coating supply mechanism 3, wherein the roller coating mechanism 2 is located in the middle of the conveying mechanism 1 in the front-back direction, and the coating supply mechanism 3 is communicated with the roller coating mechanism 2. Specifically, as shown in fig. 2, the transport mechanism 1 includes: the roller coating machine comprises a transverse moving rail 11, a transverse shifter 12 and a positioning plate 13, wherein the transverse moving rail 11 extends in the front-back direction, the roller coating mechanism 2 is located in the middle of the transverse moving rail 11 in the front-back direction, and the positioning plate 13 is located on the transverse moving rail 11 and connected with the transverse shifter 12. When the roll coating equipment works, the positioning plate 13 is positioned at the front end of the transverse moving rail 11, a worker places a metal plate on the positioning plate 13, the positioning plate 13 moves towards the middle of the transverse moving rail 11 until the metal plate is conveyed to the roll coating mechanism 2, the roll coating mechanism 2 coats coating on the metal plate, after a roller is finished, the positioning plate 13 continues to move towards the rear end of the transverse moving rail 11, and the worker or a manipulator unloads the metal plate from the positioning plate 13 to carry out the next process. The roller coating efficiency can be improved and the parallelism of the metal plates can be ensured by transmitting through the transmission mechanism 1.
Specifically, with continued reference to fig. 1, the paint supply mechanism 3 includes: the stirrer 31, the heater 32 and the supply pipe 33, the stirrer 31, the heater 32 and the supply pipe 33 are sequentially communicated, and the supply pipe 33 is communicated with the roll coating mechanism 2. The coating material can be more uniformly stirred by the stirrer 31, and the problem that the coating material is coagulated due to too low temperature can be avoided by heating by the heater 32.
Specifically, the roll coating apparatus further includes: feeding detection mechanism 4, feeding detection mechanism 4 includes: the sensor comprises an upper sensor 41 and a lower sensor 42, wherein the upper sensor 41 is provided with two photoelectric sensors which are separated from each other along the left-right direction, the lower sensor 42 is also provided with two photoelectric sensors which are separated from each other along the left-right direction, and the two photoelectric sensors of the upper sensor 41 are respectively opposite to the two photoelectric sensors of the lower sensor 42. Whether the metal plate is placed into the transmission mechanism 1 or not can be detected through the photoelectric sensor, whether the left side and the right side of the metal plate are placed into the transmission mechanism simultaneously or not (namely whether the metal plate is placed into the transmission mechanism in parallel or not) can be detected, and therefore the parallelism of the metal plate is further guaranteed.
Specifically, as shown in fig. 3, the traverse 12 includes: the positioning device comprises a transverse moving motor 121, a transverse moving screw rod 122 and a transverse moving nut 123, wherein a motor shaft of the transverse moving motor 121 is coaxially and rotatably connected with the transverse moving screw rod 122, the transverse moving screw rod 122 extends in the front-back direction, the transverse moving nut 123 is meshed with the transverse moving screw rod 122, and the positioning plate 13 is fixed with the transverse moving nut 123.
Specifically, as shown in fig. 2, 4 and 5, the transmission mechanism 1 further includes: discharger 14, discharger 14 includes: the unloading device comprises an unloading cylinder 141, a supporting plate 142 and a plurality of supporting columns 143, wherein the supporting columns 143 protrude from the upper surface of the supporting plate 142, the supporting plate 142 and a piston rod of the unloading cylinder 141 are fixed, and the piston rod of the unloading cylinder 141 extends in the vertical direction; the positioning plate 13 has a positioning carrier 131, and the positioning carrier 131 has a plurality of discharging through holes 132. The positioning carrier 131 is used for accommodating a metal plate, after the roll coating is completed, the positioning plate 13 moves to the rear end of the transverse moving rail 11, the metal plate is embedded in the positioning carrier 131, the discharging cylinder 141 controls the support 143 to move upwards, the support 143 penetrates through the discharging through hole 132 to jack up the metal plate in the positioning carrier 131, the metal plate can be conveniently taken out, and the collision between hands or a manipulator and the positioning carrier 131 is avoided.
Specifically, as shown in fig. 6 and 7 in conjunction, the roll coating mechanism 2 includes: a feeder 21, a roller coater 22, a lifter 23 and a paint box 24, wherein the paint supply mechanism 3 is communicated with the feeder 21, the feeder 21 is positioned above the paint box 24, and the roller coater 22 is connected with the lifter 23; the roll coater 22 includes: the paint spraying device comprises a feeding roller 221, a feeding motor 222, a paint roller 223 and a paint motor 224, wherein a motor shaft of the feeding motor 222 is in coaxial rotary connection with the feeding roller 221, a motor shaft of the paint motor 224 is in coaxial rotary connection with the paint roller 223, the paint roller 223 is located on the rear side of the feeding roller 221, and the feeding roller 221 is located above a paint box 24. In the roll coating operation, the lifter 23 controls the roll coater 22 to move downward, the feed motor 222 controls the feed roller 221 to rotate, the paint motor 224 controls the paint roller 223 to rotate, the feeder 21 supplies paint into the paint cartridge 24, the feed roller 221 sucks the paint from the paint cartridge 24 and transfers it to the paint roller 223, the paint roller 223 presses down the metal plate and rolls the paint on the metal plate, and after the roll coating is completed, the lifter 23 controls the roll coater 22 to move upward.
More specifically, the roll coating mechanism 2 further includes: a plurality of collection hoppers 25 and a collection chute 26, wherein the collection hoppers 25 are arranged in a row in the left-right direction, and the collection hoppers 25 are located between the roll coater 22 and the collection chute 26. The excess paint is received by the recovery hopper 25 and the recovery chute 26, and the paint can be recovered to avoid waste.
More specifically, the roll-on applicator 22 further includes: a feed blade 225 and a paint blade 226, the feed blade 225 being positioned above the feed roller 221 and the paint blade 226 being positioned above the paint roller 223. The paint on the feed roller 221 and the paint roller 223 can be uniformly scraped by the feed scraper 225 and the paint scraper 226, and the uniformity of the paint on the metal plate can be ensured.
More specifically, the feeder 21 includes: the paint supply mechanism 3 is communicated with the feed pipe 212, the feed valve 211 is positioned on the feed pipe 212, the drop passage 213 is communicated with the feed pipe 212, the feed pipe 212 extends in the left-right direction, and the drop passage 213 extends in the up-down direction.
More specifically, as shown in fig. 8, the lifter 23 includes: the roller coater 22 is fixed on the lifting seat 233, the lifting cylinder 232 is fixed on the cylinder support 231, the lifting seat 233 and a piston rod of the lifting cylinder 232 are fixed, the piston rod of the lifting cylinder 232 extends in the vertical direction, the upper end of the lifting spring 234 is abutted against the lifting seat 233, and the lower end of the lifting spring 234 is abutted against the cylinder support 231. By the buffering force of the elevation spring 234, it is possible to prevent the roller 22 from moving down too fast and damaging the paint cartridge 2.
More specifically, the lifter 23 further includes: the lifting rack 235 and the lifting gear 236, the lifting gear 236 is fixed on the cylinder bracket 231, the lifting rack 235 is fixed on the lifting seat 233, and the lifting rack 235 is meshed with the lifting gear 236. By the cooperation of the lifting rack 235 and the lifting gear 236, the lifting range of the roll coater 22 can be controlled more accurately, and the problem that the roll coater 22 moves downward too fast to cause damage to the paint cartridge 2 can also be avoided.
Therefore, the roller coating equipment with the structure can not only realize the transmission of the metal plate, has high automation degree, greatly improves the roller coating efficiency, but also can ensure the parallelism of the metal plate, improve the product quality and realize the uniform distribution of the coating.
The above-mentioned embodiments are merely preferred examples of the present invention, and do not limit the scope of the present invention, so all equivalent changes or modifications made by the structure, features and principles of the present invention should be included in the claims of the present invention.
Claims (10)
1. A full-automatic roller coating equipment is characterized in that: the roll coating apparatus includes: the coating device comprises a conveying mechanism (1), a roller coating mechanism (2) and a coating supply mechanism (3), wherein the coating supply mechanism (3) is communicated with the roller coating mechanism (2); the transfer mechanism (1) comprises: the roller coating device comprises a transverse moving rail (11), a transverse shifter (12) and a positioning plate (13), wherein the transverse moving rail (11) extends in the front-back direction, the roller coating mechanism (2) is located in the middle of the transverse moving rail (11) in the front-back direction, and the positioning plate (13) is located on the transverse moving rail (11) and connected with the transverse shifter (12).
2. The fully automatic roll coating apparatus according to claim 1, wherein: the paint supply mechanism (3) includes: the roller coating device comprises a stirrer (31), a heater (32) and a supply pipeline (33), wherein the stirrer (31), the heater (32) and the supply pipeline (33) are sequentially communicated, and the supply pipeline (33) is communicated with the roller coating mechanism (2).
3. The fully automatic roll coating apparatus according to claim 1, wherein: the roll coating apparatus further comprises: a feed detection mechanism (4), the feed detection mechanism (4) comprising: go up inductor (41) and lower inductor (42), go up inductor (41) and have two photoelectric sensor along left right direction looks mutual separation, inductor (42) also has two photoelectric sensor along left right direction looks mutual separation down, go up two photoelectric sensor of inductor (41) respectively with two photoelectric sensor of lower inductor (42) are just right each other.
4. The fully automatic roll coating apparatus according to claim 1, wherein: the traverse (12) comprises: the positioning device comprises a transverse moving motor (121), a transverse moving screw rod (122) and a transverse moving nut (123), wherein a motor shaft of the transverse moving motor (121) is in coaxial rotary connection with the transverse moving screw rod (122), the transverse moving screw rod (122) extends in the front-back direction, the transverse moving nut (123) is meshed with the transverse moving screw rod (122), and the positioning plate (13) and the transverse moving nut (123) are fixed.
5. The fully automatic roll coating apparatus according to claim 1, wherein: the transfer mechanism (1) further comprises: a discharger (14), the discharger (14) comprising: the device comprises a discharging cylinder (141), a supporting plate (142) and a plurality of supporting columns (143), wherein the supporting columns (143) protrude from the upper surface of the supporting plate (142), the supporting plate (142) and a piston rod of the discharging cylinder (141) are fixed, and the piston rod of the discharging cylinder (141) extends in the vertical direction; the positioning plate (13) is provided with a positioning carrier (131), and the positioning carrier (131) is provided with a plurality of discharging through holes (132).
6. The fully automatic roll coating apparatus according to claim 1, wherein: the roll coating mechanism (2) comprises: a feeder (21), a roller coater (22), a lifter (23) and a paint box (24), wherein the paint supply mechanism (3) is communicated with the feeder (21), the feeder (21) is positioned above the paint box (24), and the roller coater (22) is connected with the lifter (23); the roll-on applicator (22) comprises: the coating machine comprises a feeding roller (221), a feeding motor (222), a coating roller (223) and a coating motor (224), wherein a motor shaft of the feeding motor (222) is in coaxial rotary connection with the feeding roller (221), a motor shaft of the coating motor (224) is in coaxial rotary connection with the coating roller (223), the coating roller (223) is located on the rear side of the feeding roller (221), and the feeding roller (221) is located above the coating box (24).
7. The fully automatic roll-coating apparatus according to claim 6, wherein: the roll coating mechanism (2) further comprises: a plurality of recovery funnels (25) and recovery chute (26), a plurality of recovery funnels (25) are arranged along the left-right direction and are one row of mode, recovery funnels (25) are located roller coating ware (22) with between the recovery chute (26).
8. The fully automatic roll-coating apparatus according to claim 6, wherein: the roll-on applicator (22) further comprises: a feed blade (225) and a paint blade (226), the feed blade (225) being located above the feed roller (221), the paint blade (226) being located above the paint roller (223).
9. The fully automatic roll-coating apparatus according to claim 6, wherein: the feeder (21) comprises: the coating material supply device comprises a feeding valve (211), a feeding pipeline (212) and a plurality of falling channels (213), wherein the coating material supply mechanism (3) is communicated with the feeding pipeline (212), the feeding valve (211) is positioned on the feeding pipeline (212), the falling channels (213) are communicated with the feeding pipeline (212), the feeding pipeline (212) extends along the left-right direction, and the falling channels (213) extend along the up-down direction.
10. The fully automatic roll-coating apparatus according to claim 6, wherein: the lifter (23) includes: cylinder support (231), lift cylinder (232), lift seat (233) and lift spring (234), roller coating ware (22) are fixed on lift seat (233), lift cylinder (232) are fixed on cylinder support (231), lift seat (233) with the piston rod of lift cylinder (232) forms fixedly, the piston rod of lift cylinder (232) extends along upper and lower direction, the upper end of lift spring (234) with lift seat (233) butt, the lower extreme with cylinder support (231) butt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202020162077.XU CN212397140U (en) | 2020-02-12 | 2020-02-12 | Full-automatic roller coating equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202020162077.XU CN212397140U (en) | 2020-02-12 | 2020-02-12 | Full-automatic roller coating equipment |
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CN212397140U true CN212397140U (en) | 2021-01-26 |
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CN202020162077.XU Active CN212397140U (en) | 2020-02-12 | 2020-02-12 | Full-automatic roller coating equipment |
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- 2020-02-12 CN CN202020162077.XU patent/CN212397140U/en active Active
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