CN212371761U - Intelligent automatic production line for producing and processing aluminum die-casting products - Google Patents
Intelligent automatic production line for producing and processing aluminum die-casting products Download PDFInfo
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- CN212371761U CN212371761U CN202020254118.8U CN202020254118U CN212371761U CN 212371761 U CN212371761 U CN 212371761U CN 202020254118 U CN202020254118 U CN 202020254118U CN 212371761 U CN212371761 U CN 212371761U
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- 238000004512 die casting Methods 0.000 title claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 24
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 24
- 238000012545 processing Methods 0.000 title claims abstract description 23
- 238000003801 milling Methods 0.000 claims abstract description 69
- 238000001816 cooling Methods 0.000 claims abstract description 38
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 31
- 239000004411 aluminium Substances 0.000 claims abstract description 4
- 238000007493 shaping process Methods 0.000 claims description 111
- 238000009966 trimming Methods 0.000 claims description 90
- 239000002173 cutting fluid Substances 0.000 claims description 39
- 238000001514 detection method Methods 0.000 claims description 22
- 238000005520 cutting process Methods 0.000 claims description 20
- 238000010330 laser marking Methods 0.000 claims description 18
- 239000002699 waste material Substances 0.000 claims description 14
- 239000007788 liquid Substances 0.000 claims description 12
- 238000011010 flushing procedure Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000009826 distribution Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 230000003068 static effect Effects 0.000 claims description 6
- 239000004020 conductor Substances 0.000 claims description 5
- 238000009413 insulation Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 9
- 239000002184 metal Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 230000032683 aging Effects 0.000 description 4
- 239000007921 spray Substances 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 239000000696 magnetic material Substances 0.000 description 3
- 230000004075 alteration Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 210000000707 wrist Anatomy 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005347 demagnetization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
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Abstract
The utility model relates to an intelligent automation produces the line, especially relates to an intelligent automation who is used for production of aluminium die-casting product and processing produces the line, belongs to automation equipment technical field. The automatic size-detecting machine comprises a chassis, the upper portion of the chassis be equipped with two six-axis linkage milling machining center, two-sided double-layered work piece ground rail manipulator, take plastic side cut cooling and size automated inspection integral type hydraulic press, aluminum alloy low pressure die casting machine, can put the filter screen and get a manipulator, die-casting and use robot, ground rail robot and work piece. Further improving the operation efficiency and the operation precision.
Description
Technical Field
The utility model relates to an intelligent automation line reaches, especially relates to an intelligent automation line that is used for production of aluminium die-casting product and processing, belongs to automation equipment technical field.
Background
In the machining process, the requirements of accurate clamping, shaping and trimming integration, high-speed milling, workpiece aging treatment, safety protection, flexible machining and the like exist. With the increasing importance on the automation degree and the cost of the used space, the production, scientific research units, teaching units and the like also put forward the requirements on more used functions, smaller volume space and operating space for the used automation line.
However, in an automation line formed by the existing automation processing equipment, when high-precision composite processing of aluminum die castings is completed, the size and the operation space are both large, and the requirements of flexibility, multifunctionality and small size and small operation space cannot be simultaneously met.
SUMMERY OF THE UTILITY MODEL
The utility model discloses solve exist not enough among the prior art, aim at aims at solving when accomplishing the combined machining of the high accuracy of aluminum die casting, volume and operating space are all great, can't compromise the flexibility simultaneously, and multifunctionality and the intelligent automation line that is used for production of aluminum die casting product and processing of the problem of the little operating space's of little volume requirement.
The above technical problem of the present invention can be solved by the following technical solutions:
an intelligent automatic production line for producing and processing aluminum die-casting products comprises a chassis, wherein the upper part of the chassis is provided with a double six-shaft linkage milling center, a double-sided workpiece clamping ground rail mechanical arm, an integrated hydraulic machine with shaping, trimming, cooling and automatic size detection functions, an aluminum alloy low-pressure die-casting machine, a mechanical arm capable of placing and taking a filter screen, a robot for die-casting, a ground rail robot and a workpiece;
the bottom frame is provided with a die casting waste material platform and a die casting heat exchange platform, the filter screen placeable and retrievable manipulator places unqualified workpieces in the die casting waste material platform, and the filter screen placeable and retrievable manipulator places qualified workpieces in the die casting heat exchange platform;
pressing and molding the workpiece by an aluminum alloy low-pressure die casting machine;
the die-casting robot carries out filter screen placing and part taking operations on the workpiece through a filter screen placing and part taking manipulator;
the ground rail robot sends the workpiece to an integrated hydraulic press with shaping, trimming, cooling and automatic size detection through a double-sided workpiece clamping ground rail manipulator to carry out shaping, trimming, cooling and automatic size detection;
the ground rail robot sends the workpiece to a double six-axis linkage milling center for milling operation through a double-sided workpiece clamping ground rail manipulator;
the aluminum alloy low-pressure die-casting machine is internally provided with an aluminum alloy die-casting die, and the workpiece is used for carrying out press forming on the aluminum alloy die-casting die through the aluminum alloy low-pressure die-casting machine;
the mechanical arm capable of taking the filter screen comprises a mechanical arm main body and the filter screen made of the magnetic conductive material, wherein a plurality of telescopic filter screen taking and placing components are arranged at the bottom of the mechanical arm main body and comprise magnetic heads capable of adsorbing the filter screen made of the magnetic conductive material;
the integrated hydraulic press with the functions of shaping, trimming, cooling and automatic size detection comprises a hydraulic press ground beam, an upper hydraulic press beam is arranged above the hydraulic press ground beam, the upper hydraulic press beam and the hydraulic press ground beam are fixed through a plurality of stand columns, a hydraulic press movable beam capable of moving up and down along the stand columns is arranged below the upper hydraulic press beam, an upper shaping trimming die capable of moving up and down along with the hydraulic press movable beam is arranged at the bottom of the hydraulic press movable beam, a lower shaping trimming die vertically and correspondingly distributed with the upper shaping trimming die is arranged at the upper part of the hydraulic press ground beam, a workpiece is arranged at the upper part of the lower shaping trimming die, a shaping die stamping knife is arranged in the upper shaping trimming die, and the upper shaping trimming die and the lower shaping trimming die are used for shaping and trimming the workpiece;
the double six-axis linkage milling center comprises a machine tool underframe, a milling workbench is arranged in the middle of the upper portion of the machine tool underframe, at least one side of the milling workbench is provided with a six-axis robot, a workpiece is arranged in the milling workbench, a cutter for milling the workpiece is arranged in the six-axis robot, and a cutting fluid spray head assembly which is distributed correspondingly to the workpiece is arranged in the milling workbench.
Preferably, a plurality of filter screen taking and placing position frames which are distributed at intervals are arranged in the manipulator main body, a filter screen taking and placing finger fixing frame capable of moving up and down is arranged below the filter screen taking and placing position frames, and a plurality of filter screen taking and placing components which are distributed in an even distribution mode are arranged at the bottom of the filter screen taking and placing finger fixing frame;
the bottom of the upper die of the shaping and trimming die is provided with a shaping die stamping knife controlled by a stamping knife cylinder, and the shaping die stamping knife moves downwards to perform trimming operation on a workpiece;
the head of the six-axis robot is provided with an electric spindle fixing frame, a milling electric spindle is arranged in the electric spindle fixing frame, and the cutter is arranged in the milling electric spindle;
the cutting fluid nozzle assembly comprises an electric spindle cutting fluid nozzle, an electric spindle fixing frame is internally provided with an electric spindle cutting fluid nozzle corresponding to the milling electric spindle, and cutting fluid flushing pipe heads are respectively arranged in the machine tool chassis and above the milling workbench.
Preferably, the filter screen taking and placing assembly further comprises a filter screen assembly directional hexagonal column fixedly connected with the filter screen taking and placing finger fixing frame, the bottom of the filter screen assembly directional hexagonal column is provided with a magnet fixing head which can be elastically sleeved along the outer wall of the filter screen assembly directional hexagonal column, the magnet fixing head is internally provided with a telescopic column which is elastically sleeved with the inner wall of the filter screen assembly directional hexagonal column, the magnetic head is fixed at the bottom of the magnet fixing head, and the magnet fixing head adsorbs the magnetic conductive material filter screen at the bottom through the magnetic head;
a truss flatness tester fixed with a hydraulic press ground beam is arranged above the workpiece, the truss flatness tester comprises a Y truss capable of moving left and right, an X truss is arranged in the Y truss, a flatness detecting head capable of moving front and back is arranged in the X truss, and the flatness detecting head tests the flatness of the workpiece from left to right and from front to back; air nozzles for cooling the workpiece are respectively arranged on two sides of the lower die of the shaping and trimming die;
cutting fluid flushing pipe heads in the machine tool underframe and the milling workbench are distributed correspondingly, and the cutting fluid flushing pipe heads are arranged in the cutting fluid pipe; the electric spindle cutting fluid nozzle is communicated with an electric spindle cutting fluid pipe; machine tool chassis's one side be equipped with the chip removal machine, the chip removal machine in be equipped with the cutting liquid pump, cutting liquid pipe, electric main shaft cutting liquid pipe be linked together with the cutting liquid pump respectively, machine tool chassis in be equipped with and be the sweeps car that corresponds the distribution with the chip removal machine, the sweeps car be movable.
Preferably, the magnet fixing head extends downwards from the telescopic column, the magnetic head comprises a central magnet arranged at the central position of the telescopic column, a plurality of edge magnets distributed annularly are arranged on the periphery of the central magnet, the edge magnets are arranged at the bottom of the magnet fixing head, and the telescopic column is positioned with the magnet fixing head through a positioning half-ring;
the air cooler also comprises a main air duct and an industrial air cooler, wherein a plurality of air dividing ducts which are distributed at intervals are arranged in the main air duct, the air nozzles are arranged at the upper ends of the air dividing ducts, and the industrial air cooler sends air into the main air duct through a centrifugal fan; the Y truss and the X truss are respectively driven by a driving motor.
Preferably, the directional hexagonal column of the filter screen assembly and the magnet fixing head are sleeved with a magnet fixing head expansion spring, the upper part of the magnet fixing head expansion spring is elastically connected with the filter screen taking and placing finger fixing frame, and the lower part of the magnet fixing head expansion spring is elastically connected with the bottom end of the magnet fixing head; the directional hexagonal post of filter screen subassembly in be equipped with the central reset spring who is elastic connection with the upper portion of flexible post, the upper end cover of flexible post have the stopper, flexible post in be equipped with and keep off the spacing post that connects with the stopper, spacing post can follow flexible post and carry out the displacement, get and put filter screen finger mount and the directional hexagonal post of filter screen subassembly between lead to filter screen subassembly fixing screw fixed.
As preferred, get and put and be equipped with the promotion in the filter screen position frame and get the filter screen finger mount of getting that puts and carry out displacement from top to bottom and get the flexible cylinder of filter screen mount of getting, get and be equipped with downwardly extending and get the filter screen finger mount guide post of getting that filter screen finger mount is sliding guide with getting in the filter screen position frame of getting.
Preferably, the upper part of the manipulator main body is provided with a plurality of manipulator finger assemblies for taking and placing workpieces, each manipulator finger assembly comprises a finger fixing seat fixed with the upper part of the manipulator main body, a manipulator finger which is automatically opened and closed with the finger fixing seat is arranged in the finger fixing seat, and the manipulator finger is used for taking and placing workpieces;
the upper part of the hydraulic press ground beam is provided with a laser marking machine which is distributed corresponding to the workpiece, the laser marking machine comprises a laser marking head which can move up and down, and the laser marking head marks the workpiece through a laser generator (24) and a laser typesetting host;
the lower shaping trimming die is internally provided with shaping trimming die blanking holes which are communicated with the workpiece, and the lower shaping trimming die is internally provided with a shaping trimming die chip removal machine which is distributed corresponding to the shaping trimming die blanking holes;
the two sides of the bottom of the lower die of the shaping trimming die are respectively provided with a shaping die pad, and the outer side of the shaping die pad is provided with a shaping die quick positioning hole fixed with a hydraulic press ground beam; four corners of the bottom of the upper die of the shaping trimming die are respectively provided with shaping columns which are distributed in a matching manner with the lower die of the shaping trimming die;
a cutter handle frame is arranged in the machine tool underframe, a plurality of cutter clamps are arranged in the cutter handle frame, and cutters are arranged in the cutter clamps;
the milling workbench is fixed on two side walls of a milling workbench fixing frame, the cross section of the milling workbench fixing frame is in an isosceles trapezoid shape, a workbench hanging ring is arranged at the upper part of the milling workbench, and the milling workbench fixing frame are fixed through a plurality of milling work fixing screws; six robots are respectively arranged on the left side and the right side of the milling workbench;
the upper portion of lathe chassis be equipped with the lathe frame that upwards extends, the outer wall of lathe frame be equipped with the shell, be equipped with manual door and automatically-controlled door in the shell, manual door pass through the safety door round pin and the shell is fixed, the automatically-controlled door open and close through automatic drive cylinder, manual door and automatically-controlled door in be equipped with the observation window respectively.
Preferably, a manipulator finger telescopic cylinder for driving a manipulator finger to open and close is arranged in the manipulator main body, the manipulator finger is connected with the finger fixing seat through a finger hinge, and a finger heat insulation pad in contact with a workpiece is arranged on the inner wall of the head of the manipulator finger; the upper part of the manipulator main body is provided with 4 manipulator finger assemblies distributed in a rectangular shape;
the laser marking head moves up and down through a marking head lifter, and the marking head lifter is fixed in a hydraulic press ground beam;
one end of the trimming die chip removal machine is provided with a cutting vehicle, and the cutting vehicle can drive the trimming die chip removal machine to move;
the tool changer comprises a tool changer fixing frame, a tool holder, a tool changer cover, a tool setting gauge and a tool setting gauge, wherein the tool holder is arranged at the upper part of the tool changer fixing frame;
preferably, a die casting waste material platform and a die casting heat exchange platform are arranged on the underframe, the mechanical arm capable of placing the filter screen and taking the workpiece places unqualified workpieces in the die casting waste material platform, and the mechanical arm capable of placing the filter screen and taking the workpiece places qualified workpieces in the die casting heat exchange platform;
the ground rail robot slides along the seventh axial rail; a workpiece receiving vehicle is arranged between the double six-shaft linkage milling center and the integrated hydraulic press with shaping, trimming, cooling and automatic size detection functions, and the double-side workpiece clamping ground rail manipulator places unqualified workpieces into the workpiece receiving vehicle;
one side of the underframe is provided with a workpiece static frame, and the double-sided workpiece clamping ground rail manipulator places qualified workpieces on the workpiece static frame for cooling.
The method comprises the following steps:
the starting point of the intelligent automatic production line for producing and processing the aluminum die-casting products is an aluminum alloy low-pressure die-casting machine, an upper die and a lower die of an aluminum alloy die-casting die are arranged on a movable beam and a fixed beam of the aluminum alloy low-pressure die-casting machine, and an aluminum alloy die-casting piece is produced by the aluminum alloy low-pressure die-casting machine every time the aluminum alloy die-casting die is opened and;
the die-casting robot drives the mechanical arm capable of placing the filter screen and taking the workpiece, the filter screen is placed in the aluminum alloy die-casting die, and then the die-casting hot workpiece is taken out; closing the aluminum alloy die-casting mold of the aluminum alloy low-pressure die-casting machine for reproduction; meanwhile, a worker judges whether the die-casting hot workpiece is qualified, if the die-casting hot workpiece is not qualified, the die-casting robot drives the filter screen placeable part taking manipulator to place the die-casting hot workpiece on a die-casting waste material platform, and a certain number of pieces to be accumulated is carried away by a forklift; if the workpiece is qualified, the ground rail robot on the seventh axial rail drives the double-sided workpiece clamping ground rail manipulator to move to the position in front of a die casting heat exchange table to clamp the workpiece, then the ground rail robot drives the double-sided workpiece clamping ground rail manipulator to clamp the die casting heat workpiece and move on the seventh axial rail to the position in front of an integrated hydraulic press for shaping, trimming, cooling and automatic size detection of the aluminum die casting, the position carries out shaping, trimming, cooling and automatic size detection on the aluminum die casting, and after the processing and detection of the process, if the workpiece is unqualified, the ground rail robot drives the double-sided workpiece clamping ground rail manipulator to move on the seventh axial rail to a workpiece receiving station, and the waste workpiece is placed into a workpiece receiving vehicle and is notified to a worker for processing; if the workpiece is qualified, the ground rail robot drives the double-sided workpiece clamping ground rail manipulator to clamp the die-casting thermal workpiece to move to a workpiece standing frame station, the die-casting thermal workpiece is sequentially placed on one of the workpiece standing tables on the workpiece standing frame, a cooling fan on the workpiece standing frame starts to work, and air cooling is carried out while the die-casting thermal workpiece is subjected to standing aging treatment; meanwhile, the ground rail robot drives the double-sided workpiece clamping ground rail manipulator to process the cold workpiece, and a double six-axis linkage milling center station with two working procedure processing capabilities is used for taking and changing workpieces; after a plurality of beats, the die-casting hot workpiece is changed into a cold workpiece after the aging treatment, the ground rail robot drives the double-sided workpiece-clamping ground rail mechanical arm to clamp the cold workpiece and enter a double six-axis linkage milling center station, the processed cold workpiece is taken out firstly, then the cold workpiece to be processed is put in, and the double six-axis linkage milling center continues to work; meanwhile, the ground rail robot drives the double-sided workpiece clamping ground rail mechanical arm to clamp the processed cold workpiece to travel to a workpiece receiving vehicle station, and the workpiece is placed and the worker is informed to take the workpiece, so that the whole operation is finished, and the next automatic line production cycle is started.
Preferably, the specific operation steps of the mechanical arm capable of placing and taking the filter screen are as follows:
the mechanical finger assembly on the mechanical hand main body drives the mechanical hand finger to move through the movement of the mechanical hand finger telescopic cylinder, so that the clamping and the releasing of a workpiece can be completed;
the filter screen taking and placing position frame on the manipulator main body is provided with a filter screen taking and placing fixing frame telescopic cylinder, the filter screen taking and placing finger fixing frame guide assembly guides the movement through the movement of the filter screen taking and placing fixing frame telescopic cylinder, the filter screen taking and placing finger fixing frame drives the filter screen taking and placing assembly fixed on the finger fixing frame to stretch when the filter screen taking and placing fixing frame telescopic cylinder stretches, the height change of the manipulator main body is completed, and therefore the small size is achieved;
the magnetic material-conducting filter screen is placed on the filter screen taking and placing component, positioning is carried out through the inner ring of the magnet fixing head, and meanwhile, a plurality of edge magnets on the magnet fixing head and a central magnet on the telescopic column are adsorbed to fix the magnetic material-conducting filter screen; the mechanical arm moves, the mechanical arm main body reaches the position above a sprue of the multi-sprue low-pressure die-casting die, the mechanical arm main body moves downwards after aligning the sprue position, the magnet fixing head is contacted with the surface of the sprue and then positioned, the outer edge of the magnetic material guide material filter screen is clamped on the inner wall of the sprue along with the continuous downward movement of the mechanical arm main body, if other sprue positions are lower positions, the outer edge of the magnetic material guide material filter screen is clamped on the inner wall of the sprue along with the continuous downward movement of the mechanical arm main body, the magnet fixing head telescopic spring and the central reset spring in the previously placed filter screen taking and placing component are compressed, and the magnet fixing head is tightly attached to the sprue of the multi-sprue low-pressure die-casting die, so that the magnetic material guide material;
the magnet fixing head is made of high-temperature-resistant and heat-dissipating materials, so that the central magnet and the edge magnets are prevented from demagnetizing due to high-temperature accumulation; if once takes place the demagnetization phenomenon, accessible dismantlement magnet set screw and magnet set screw carry out quick replacement center magnet and marginal magnet.
Preferably, the integrated hydraulic press with the functions of shaping, trimming, cooling and automatic size detection comprises the following specific operation steps:
the integrated hydraulic press for shaping, trimming, cooling and automatic size detection of the aluminum die castings can control a hydraulic press movable beam of the shaping hydraulic press to move within a certain range through a hydraulic press PLC control cabinet; the hydraulic press moving beam is provided with a shaping trimming die upper die, the hydraulic press workbench is provided with a shaping trimming die lower die, when a workpiece is placed into the shaping trimming die lower die to be fixed, the hydraulic press moving beam and the shaping trimming die upper die move downwards through a hydraulic station of a hydraulic press PLC (programmable logic controller) control cabinet, after die assembly, the workpiece is leveled, the hydraulic press moving beam and the shaping trimming die upper die move upwards together, a shaping die stamping knife extends out under the driving of a stamping knife cylinder, and the hydraulic press moving beam and the shaping trimming die upper die move downwards together to trim the workpiece; the cut waste materials enter a chip removal machine through a blanking hole of the sizing die, and the waste materials enter a cutting vehicle through the movement of the chip removal machine;
secondly, the industrial air-cooled refrigerator starts to work, cold air enters the main air duct and the sub air duct through the centrifugal fan, the workpiece is air-cooled through the air nozzle, and after a certain time, the moving beam of the hydraulic machine of the shaping hydraulic machine and the upper die of the shaping trimming die are controlled to move upwards for a certain distance through the PLC control cabinet of the hydraulic machine and stop; the flatness detecting head reaches the designated position of the PLC control cabinet under the driving of the X truss and the Y truss by the X truss driving motor and the Y truss driving motor, the two Y truss driving motors are linked through a connecting shaft system, after the flatness detecting head reaches the designated position, the flatness detecting head performs detection and comparison to obtain a flatness result, the flatness result is displayed on the control cabinet, and the laser marking machine is allowed to mark;
thirdly, the laser marking head reaches a designated position under the action of the marking head lifter, laser is generated by a laser generator, the marking position is determined by a laser typesetting host, marking is started on the surface of the workpiece, and the marking head lifter descends after marking is finished;
and (IV) finishing the shaping, cooling, trimming, discharging and marking of the workpiece, and waiting for taking out.
Preferably, the double six-shaft linkage milling center comprises the following specific operation steps: the machine tool body of the double six-axis linkage milling center is placed on a foot pad through a foundation bolt, the whole milling center is fixed on the ground through the foundation bolt, and the foundation bolt can adjust the level of the whole machine tool body through rotation; the six-axis robot is fixed on the six-axis robot fixing table through six-axis robot fixing screws;
the milling workbench is arranged on a milling workbench fixing frame through a milling workbench fixing screw, and the milling workbench fixing frame is arranged in the middle of the machine tool body;
the machine tool metal plate frame is fixed on a machine tool body through a machine tool metal plate frame fixing screw and a metal plate frame fixing plate, and the metal plate shell is fixed on the machine tool metal plate frame;
a manual door and an automatic door are arranged on a machine tool metal plate frame, the safety door lock is locked after the manual door is closed, the automatic door is pushed by a cylinder, and an execution signal is transmitted to a rear cylinder to move to take charge of opening and closing of the automatic door;
the tool magazine frame is fixed at the bottom of the sheet metal shell close to one side of the manual door, and a tool holder, a tool magazine cover and a tool setting gauge are fixed on the tool magazine frame; the bottom of the tool magazine frame is provided with a slide rail which can push the tool magazine cover to translate along the slide rail direction, the tool magazine cover is opened when the tool needs to be changed, and the manipulator grabs and clamps the tool;
the six-axis robot receives a signal transmitted by a robot control cabinet and starts to move to a tool magazine area, a tool magazine cover is opened, the electric spindle grabs a tool and moves to a workbench area, the tool magazine cover is closed, the electric spindle drives the tool to rotate, and a workpiece clamped on the workbench is milled along with the action of the robot;
the method comprises the following steps that the residual scraps of a workpiece generated in milling fall into a scrap discharge groove under the action of a cutting fluid nozzle and a cutting fluid spray pipe, the residual scraps enter a scrap removal machine under the continuous impact of the cutting fluid, the scrap removal machine adopts a scraper type scrap removal mode, the residual scraps are gradually pushed into a scrap removal vehicle, the cutting fluid is pumped out from a cutting fluid pump of the scrap removal machine, reaches the nozzle and the spray pipe through a pipeline, flows out and then enters the scrap removal machine along the scrap discharge groove by self weight, and then enters the cutting fluid pump for recycling after being filtered, so that a sheet metal shell is reformed to play a sealing role, and the residual scraps and the cutting fluid in cutting are sealed in the sheet metal shell and cannot leak;
the workpiece can be placed on the workbench manually or by using a manipulator, and the workpiece is clamped by a manual or automatic clamping fixture for milling;
controlling by a PLC control cabinet: the motion of the robot, tool changing, the opening and closing of a door, the circulation of cutting fluid, illumination and milling actions.
Comprises an aluminum alloy low-pressure die casting machine;
an aluminum alloy die-casting die is arranged on the low-pressure die-casting machine;
a die-casting robot for taking a die-cast hot workpiece; a manipulator capable of placing and taking a filter screen is arranged at the wrist of the robot for die casting;
a die casting waste platform for placing die casting waste workpieces;
the die casting heat exchange platform is used for placing a die casting hot workpiece;
the ground rail robot and the seventh shaft ground rail are used for conveying the die-casting thermal workpiece to enter other links;
the wrist part of the ground rail robot is provided with a ground rail robot for clamping workpieces on two sides;
the integrated hydraulic press is used for shaping, trimming, cooling and automatically detecting the size of an aluminum die casting for shaping a workpiece;
the workpiece standing frame and the standing platform are used for carrying out aging treatment and cooling;
the double six-axis linkage milling center is used for milling a workpiece;
a union piece car for unloading usefulness.
Therefore, the utility model discloses an intelligent automation line for production of aluminium die-casting product and processing further promotes operating efficiency and operating accuracy.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of the three-dimensional structure of the aluminum alloy low-pressure die casting machine and the mechanical arm capable of placing and taking a filter screen;
fig. 3 is a schematic perspective view of the ground rail robot of the present invention;
FIG. 4 is a schematic perspective view of a manipulator capable of placing and taking a filter screen;
FIG. 5 is a schematic rear perspective view of FIG. 4;
FIG. 6 is a schematic diagram of the exploded structure of FIG. 4;
FIG. 7 is a schematic cross-sectional view of the screen assembly of FIG. 4;
FIG. 8 is an exploded view of the screen assembly of FIG. 4;
FIG. 9 is a schematic view of the three-dimensional structure of the integrated hydraulic press with trimming, cooling and automatic size detection of the present invention;
FIG. 10 is a perspective view of the other side of FIG. 9;
FIG. 11 is a perspective view of the frame of FIG. 9;
FIG. 12 is a schematic perspective view of the upper trimming die and the lower trimming die of FIG. 9;
FIG. 13 is a schematic perspective view of the alternative embodiment of FIG. 12;
FIG. 14 is a schematic perspective view of the flatness tester for the truss of FIG. 9;
FIG. 15 is a schematic view of the laser marked structure of FIG. 9;
FIG. 16 is a schematic view of an alternative configuration of the laser marking of FIG. 9;
FIG. 17 is a schematic structural view of the main duct of FIG. 9;
fig. 18 is a schematic structural view of the chip ejector of fig. 9;
fig. 19 is a schematic perspective view of a double six-axis linkage milling center according to the present invention;
FIG. 20 is a schematic view of another perspective structure of FIG. 19;
FIG. 21 is a schematic view of the internal structure of FIG. 19;
FIG. 22 is a schematic view of the milling table and machine bed of FIG. 19;
FIG. 23 is a schematic view of the six-axis robot and workpiece of FIG. 19;
fig. 24 is a schematic view showing the construction of the cutting fluid pump of fig. 19.
Detailed Description
The technical solution of the present invention is further specifically described below by way of examples and with reference to the accompanying drawings.
Example 1: as shown in the figure, the intelligent automatic production line for producing and processing the aluminum die-casting product comprises a chassis 1, wherein the upper part of the chassis 1 is provided with a double six-shaft linkage milling center 2, a double-sided workpiece clamping ground rail manipulator 3, an integrated hydraulic machine 4 with shaping, trimming, cooling and automatic size detection, an aluminum alloy low-pressure die-casting machine 5, a filter screen placeable part taking manipulator 6, a die-casting robot 7, a ground rail robot 8 and a workpiece 9;
pressing and molding the workpiece 9 by an aluminum alloy low-pressure die casting machine 5;
the die-casting robot 7 performs the operations of placing the magnetic material-permeable material filter screen 12 and taking the workpiece 9 through the filter screen-placing and taking manipulator 6;
the ground rail robot 8 sends the workpiece 9 to the integrated hydraulic press 4 with shaping, trimming, cooling and automatic size detection through the double-sided workpiece clamping ground rail manipulator 3 to carry out shaping, trimming, cooling and automatic size detection;
the ground rail robot 8 sends the workpiece 9 to the double six-shaft linkage milling center 2 for milling operation through the double-sided workpiece clamping ground rail manipulator 3;
the aluminum alloy low-pressure die-casting machine 5 is internally provided with an aluminum alloy die-casting mold 10, and the workpiece 9 is used for performing press forming on the aluminum alloy die-casting mold 10 through the aluminum alloy low-pressure die-casting machine 5;
the mechanical arm 6 capable of placing and taking the filter screen comprises a mechanical arm main body 11 and a magnetic material-permeable material filter screen 12, wherein a plurality of telescopic filter screen taking and placing components 13 are arranged at the bottom of the mechanical arm main body 11, and each filter screen taking and placing component 13 comprises a magnetic head capable of adsorbing the magnetic material-permeable material filter screen;
the integrated hydraulic press 4 with the functions of shaping, trimming, cooling and automatic size detection comprises a hydraulic press ground beam 14, an upper hydraulic machine beam 15 is arranged above the hydraulic machine ground beam 14, the upper hydraulic machine beam 15 and the hydraulic machine ground beam 14 are fixed through a plurality of upright posts 16, a hydraulic press movable beam 17 which can move up and down along the upright post 16 is arranged below the hydraulic press upper beam 15, the bottom of the hydraulic press movable beam 17 is provided with a shaping trimming die upper die 18 which can move up and down along with the hydraulic press movable beam 17, the upper part of the hydraulic press ground beam 14 is provided with a shaping trimming die lower die 19 which is distributed corresponding to the shaping trimming die upper die 18 up and down, the workpiece 9 is arranged at the upper part of a lower shaping and trimming die 19, a shaping die stamping knife 20 is arranged in an upper shaping and trimming die 18, the shaping and trimming die upper die 18 and the shaping and trimming die lower die 19 carry out shaping and trimming operation on the workpiece 9;
the double six-axis linkage milling center 2 comprises a machine tool underframe 21, a milling workbench 22 is arranged in the middle of the upper portion of the machine tool underframe 21, at least one side of the milling workbench 22 is provided with a six-axis robot 23, a workpiece 9 is arranged in the milling workbench 22, a cutter 24 for milling the workpiece 9 is arranged in the six-axis robot 23, and the milling workbench 22 is internally provided with cutting fluid spray head assemblies which are correspondingly distributed with the workpiece 9.
A plurality of filter screen taking and placing position frames 25 which are distributed at intervals are arranged in the manipulator main body 11, a filter screen taking and placing finger fixing frame 26 which can move up and down is arranged below the filter screen taking and placing position frames 25, and a plurality of filter screen taking and placing components which are distributed in an even distribution mode are arranged at the bottom of the filter screen taking and placing finger fixing frame 26;
the bottom of the upper shaping and trimming die 18 is provided with a shaping die stamping knife 20 controlled by a stamping knife cylinder 27, and the shaping die stamping knife 20 moves downwards to perform trimming operation on the workpiece 9;
the head of the six-axis robot 23 is provided with an electric spindle fixing frame 28, a milling electric spindle 29 is arranged in the electric spindle fixing frame 28, and the cutter 24 is arranged in the milling electric spindle 29;
the cutting fluid nozzle assembly comprises an electric spindle cutting fluid nozzle 31, the electric spindle fixing frame 28 is internally provided with the electric spindle cutting fluid nozzle 31 corresponding to the milling electric spindle 29, and cutting fluid flushing pipe heads 32 are respectively arranged in the machine tool underframe 21 and above the milling workbench 22.
The filter screen taking and placing component further comprises a filter screen component directional hexagonal column 33 fixedly connected with the filter screen taking and placing finger fixing frame 26, a magnet fixing head 34 capable of being in elastic sleeve joint with the outer wall of the filter screen component directional hexagonal column 33 is arranged at the bottom of the filter screen component directional hexagonal column 33, a telescopic column 35 in elastic sleeve joint with the inner wall of the filter screen component directional hexagonal column 33 is arranged in the magnet fixing head 34, the magnetic head is fixed at the bottom of the magnet fixing head 34, and the magnet fixing head 34 adsorbs the magnetic conductive material filter screen 12 to the bottom through the magnetic head;
a truss flatness tester 92 fixed with the hydraulic press ground beam 14 is arranged above the workpiece 9, the truss flatness tester comprises a Y truss 36 capable of moving left and right, an X truss 37 is arranged in the Y truss 36, a flatness detecting head 38 capable of moving front and back is arranged in the X truss 37, and the flatness detecting head 38 is used for testing the flatness of the workpiece 9 from left to right and from front to back; two sides of the lower die 19 of the shaping and trimming die are respectively provided with an air nozzle 39 for air cooling the workpiece 9;
the cutting fluid flushing pipe head 32 in the machine tool underframe 21 is correspondingly distributed with the milling workbench 22, and the cutting fluid flushing pipe head 32 is arranged in the cutting fluid pipe 40; the electric spindle cutting fluid nozzle 31 is communicated with an electric spindle cutting fluid pipe 93; machine tool chassis 21 one side be equipped with chip removal machine 41, chip removal machine 41 in be equipped with cutting liquid pump 42, cutting liquid pipe 40, electric spindle cutting liquid pipe 93 be linked together with cutting liquid pump 42 respectively, machine tool chassis 21 in be equipped with and be the sweeps car 43 that corresponds the distribution with chip removal machine 41, sweeps car 43 be movable.
The telescopic column 35 extends downwards to form a magnet fixing head 34, the magnetic head comprises a central magnet 44 arranged at the central position of the telescopic column 35, a plurality of edge magnets 45 distributed annularly are arranged on the periphery of the central magnet 44, the edge magnets 45 are arranged at the bottom of the magnet fixing head 34, and the telescopic column 35 is positioned with the magnet fixing head 34 through a positioning half-ring 46;
the air cooling device further comprises a main air duct 47 and an industrial air cooling cabinet 48, wherein a plurality of air distributing ducts 49 which are distributed at intervals are arranged in the main air duct 47, the air nozzle 39 is arranged at the upper end of each air distributing duct 49, and the industrial air cooling cabinet 48 sends air into the main air duct 47 through a centrifugal fan 50; the Y truss 36 and the X truss 37 are driven by a driving motor 51, respectively.
A magnet fixing head telescopic spring 52 is sleeved outside the filter screen component directional hexagonal column 33 and the magnet fixing head 34, the upper part of the magnet fixing head telescopic spring 52 is elastically connected with the filter screen taking and placing finger fixing frame 26, and the lower part of the magnet fixing head telescopic spring 52 is elastically connected with the bottom end of the magnet fixing head 34; directional hexagonal post 33 of filter screen subassembly in be equipped with the center reset spring 53 that is elastic connection with the upper portion of flexible post 35, the last pot head of flexible post 35 have stopper 54, flexible post 35 in be equipped with and be the spacing post 55 that keeps off and connect with stopper 54, spacing post 55 can follow flexible post 35 and carry out the displacement, get and put that the filter screen points between mount 26 and the directional hexagonal post 33 of filter screen subassembly fixed screw fixed.
Get and put and be equipped with in the filter screen position frame 25 and promote to get and put filter screen finger mount 26 and carry out getting of displacement about going on and put filter screen mount telescopic cylinder 56, get and put and be equipped with downwardly extending and get filter screen finger mount guide post 57 with getting that filter screen finger mount 26 is sliding guide's of getting in the filter screen position frame 25.
The upper part of the manipulator main body 11 is provided with a plurality of manipulator finger assemblies for taking and placing workpieces, each manipulator finger assembly comprises a finger fixing seat 58 fixed with the upper part of the manipulator main body 11, a manipulator finger 59 automatically opened and closed with the finger fixing seat 58 is arranged in the finger fixing seat 58, and the manipulator finger 59 is used for taking and placing the workpiece 9;
the upper part of the hydraulic press ground beam 14 is provided with a laser marking machine 60 which is distributed corresponding to the workpiece 9, the laser marking machine 60 comprises a laser marking head 61 which can move up and down, and the laser marking head 61 marks the workpiece 9 through a laser generator 62 and a laser typesetting host 63;
the lower shaping and trimming die 19 is provided with shaping die blanking holes 64 communicated with the workpiece 9, and the lower shaping and trimming die 19 is provided with shaping and trimming die chip removal machines 65 correspondingly distributed with the shaping die blanking holes 64;
the two sides of the bottom of the lower shaping trimming die 19 are respectively provided with a shaping die pad 66, and the outer side of the shaping die pad 66 is provided with a shaping die quick positioning hole 67 fixed with the hydraulic press ground beam 14; four corners of the bottom of the upper shaping and trimming die 18 are respectively provided with shaping columns 68 which are distributed in a matching manner with the lower shaping and trimming die 19;
a cutter handle frame 69 is arranged in the machine tool underframe 21, a plurality of cutter clamps 70 are arranged in the cutter handle frame 69, and cutters 24 are arranged in the cutter clamps 70;
the milling workbench 22 is fixed on two side walls of the milling workbench fixing frame 72, the cross section of the milling workbench fixing frame 72 is in an isosceles trapezoid shape, a workbench hanging ring 73 is arranged on the upper part of the milling workbench 22, and the milling workbench 22 and the milling workbench fixing frame 72 are fixed through a plurality of milling work fixing screws; the left side and the right side of the milling workbench 22 are respectively provided with a six-axis robot 23;
the upper part of the machine tool underframe 21 is provided with an upwardly extending machine tool frame 74, the outer wall of the machine tool frame 74 is provided with a shell 75, the shell 75 is internally provided with a manual door 76 and an automatic door 77, the manual door 76 is fixed with the shell 75 through a safety door pin, the automatic door 77 is opened and closed through an automatic driving air cylinder 78, and the manual door 76 and the automatic door 77 are respectively provided with an observation window.
A manipulator finger telescopic cylinder 79 for driving the manipulator finger 59 to open and close is arranged in the manipulator main body 11, the manipulator finger 59 is connected with the finger fixing seat 58 through a finger hinge 80, and a finger heat insulation pad 81 in contact with the workpiece 9 is arranged on the inner wall of the head of the manipulator finger 59; the upper part of the manipulator main body 11 is provided with 4 manipulator finger assemblies distributed in a rectangular shape.
The laser marking head 61 moves up and down through a marking head lifter 82, and the marking head lifter 82 is fixed in the hydraulic press ground beam 14;
one end of the shaping and trimming die chip removal machine 65 is provided with a cutting trolley 83, and the cutting trolley 83 can drive the chip removal machine 41 to move;
the tool holder 69 is arranged on the upper portion of the tool magazine fixing frame 84, a tool magazine cover 85 is arranged on the periphery of the tool magazine 69, the tool magazine cover 85 moves along a tool magazine cover moving rail 86, and a tool setting gauge 87 is arranged at the head of the tool magazine 69.
A die casting waste material platform 94 and a die casting heat exchange platform 95 are arranged on the underframe 1, unqualified workpieces are placed in the die casting waste material platform 94 by the filter screen placeable and taking manipulator 6, and qualified workpieces are placed in the die casting heat exchange platform 95 by the filter screen placeable and taking manipulator 6; the ground rail robot 8 slides along a seventh axis ground rail 88; a workpiece receiving trolley 89 is arranged between the double six-shaft linkage milling center 2 and the integrated hydraulic press 4 with shaping, trimming, cooling and automatic size detection, and the double-side workpiece clamping ground rail manipulator 3 places unqualified workpieces into the workpiece receiving trolley 89;
one side of the underframe 1 is provided with a workpiece static frame 90, and the double-sided workpiece clamping ground rail manipulator 3 places qualified workpieces on the workpiece static frame 90 for cooling.
It should be understood that equivalent alterations and modifications can be made by those skilled in the art according to the technical solution of the present invention and the inventive concept, and all such alterations and modifications shall fall within the scope of the appended claims.
Claims (9)
1. The utility model provides an intelligent automation line for production of aluminium die-casting product and processing which characterized in that: the device comprises an underframe (1), wherein a double six-shaft linkage milling machining center (2), a double-sided workpiece clamping ground rail mechanical arm (3), an integrated hydraulic machine (4) with shaping, trimming, cooling and automatic size detection, an aluminum alloy low-pressure die casting machine (5), a mechanical arm (6) capable of placing and taking a filter screen, a robot (7) for die casting, a ground rail robot (8) and a workpiece (9) are arranged at the upper part of the underframe (1);
pressing and molding the workpiece (9) by an aluminum alloy low-pressure die casting machine (5);
the die-casting robot (7) performs the operations of placing the magnetic material-permeable material filter screen (12) and taking the workpiece (9) through the filter screen-placing and taking manipulator (6);
a ground rail robot (8) sends a workpiece (9) to an integrated hydraulic press (4) with shaping, trimming, cooling and automatic size detection through a double-sided workpiece clamping ground rail manipulator (3) to carry out shaping, trimming, cooling and automatic size detection;
the ground rail robot (8) sends the workpiece (9) to the double six-shaft linkage milling center (2) for milling operation through the double-sided workpiece clamping ground rail manipulator (3);
an aluminum alloy die-casting die (10) is arranged in the aluminum alloy low-pressure die-casting machine (5), and the workpiece (9) is used for performing press forming on the aluminum alloy die-casting die (10) through the aluminum alloy low-pressure die-casting machine (5);
the mechanical arm (6) capable of placing and taking the filter screen comprises a mechanical arm main body (11) and a magnetic material-permeable filter screen (12), wherein a plurality of telescopic filter screen taking and placing components (13) are arranged at the bottom of the mechanical arm main body (11), and each filter screen taking and placing component (13) comprises a magnetic head capable of adsorbing the magnetic material-permeable filter screen;
the integrated hydraulic press (4) with the functions of shaping, trimming, cooling and automatic size detection comprises a hydraulic press ground beam (14), a hydraulic press upper beam (15) is arranged above the hydraulic press ground beam (14), the hydraulic press upper beam (15) and the hydraulic press ground beam (14) are fixed through a plurality of stand columns (16), a hydraulic press movable beam (17) capable of moving up and down along the stand columns (16) is arranged below the hydraulic press upper beam (15), a shaping trimming die upper die (18) capable of moving up and down along the hydraulic press movable beam (17) is arranged at the bottom of the hydraulic press movable beam (17), shaping trimming die lower dies (19) which are vertically distributed corresponding to the shaping trimming die upper dies (18) are arranged at the upper part of the shaping trimming die (19) on the upper part of the shaping trimming die upper die (18), a shaping die stamping knife (20) is arranged in the shaping trimming die upper die (18), the shaping and trimming die upper die (18) and the shaping and trimming die lower die (19) carry out shaping and trimming operation on the workpiece (9);
double six-axis linkage milling machining center (2) include lathe chassis (21), the centre on lathe chassis (21) upper portion be equipped with milling work platform (22), at least one side of milling work platform (22) be equipped with six robots (23), milling work platform (22) in be equipped with work piece (9), six robots (23) in be equipped with cutter (24) of milling work piece (9), milling work platform (22) in be equipped with and be the cutting fluid shower nozzle subassembly that corresponds the distribution with work piece (9).
2. The intelligent automatic production line for the production and processing of aluminum die-cast products according to claim 1, characterized in that:
a plurality of filter screen taking and placing position frames (25) which are distributed at intervals are arranged in the manipulator main body (11), a filter screen taking and placing finger fixing frame (26) which can move up and down is arranged below the filter screen taking and placing position frames (25), and a plurality of filter screen taking and placing components which are distributed in an even distribution mode are arranged at the bottom of the filter screen taking and placing finger fixing frame (26);
the bottom of the upper shaping and trimming die (18) is provided with a shaping die stamping knife (20) controlled by a stamping knife cylinder (27), and the shaping die stamping knife (20) moves downwards to perform trimming operation on a workpiece (9);
the head of the six-axis robot (23) is provided with an electric spindle fixing frame (28), a milling electric spindle (29) is arranged in the electric spindle fixing frame (28), and the cutter (24) is arranged in the milling electric spindle (29);
the cutting fluid nozzle assembly comprises an electric spindle cutting fluid nozzle (31), the electric spindle fixing frame (28) is internally provided with the electric spindle cutting fluid nozzle (31) corresponding to the milling electric spindle (29), and cutting fluid flushing pipe heads (32) are respectively arranged in the machine tool chassis (21) and above the milling workbench (22).
3. The intelligent automatic production line for the production and processing of aluminum die-cast products according to claim 2, characterized in that: the filter screen taking and placing component further comprises a filter screen component directional hexagonal column (33) fixedly connected with the filter screen taking and placing finger fixing frame (26), a magnet fixing head (34) capable of being in elastic sleeve joint with the outer wall of the filter screen component directional hexagonal column (33) is arranged at the bottom of the filter screen component directional hexagonal column (33), a telescopic column (35) in elastic sleeve joint with the inner wall of the filter screen component directional hexagonal column (33) is arranged in the magnet fixing head (34), the magnetic head is fixed at the bottom of the magnet fixing head (34), and the magnet fixing head (34) adsorbs the magnetic conductive material filter screen (12) at the bottom through the magnetic head;
a truss flatness tester (92) fixed with a hydraulic press ground beam (14) is arranged above the workpiece (9), the truss flatness tester comprises a Y truss (36) capable of moving left and right, an X truss (37) is arranged in the Y truss (36), a flatness detecting head (38) capable of moving front and back is arranged in the X truss (37), and the flatness detecting head (38) tests the flatness of the workpiece (9) from left to right and from front to back; two sides of the lower die (19) of the shaping and trimming die are respectively provided with an air nozzle (39) for air cooling the workpiece (9);
cutting fluid flushing pipe heads (32) in the machine tool underframe (21) are distributed corresponding to the milling workbench (22), and the cutting fluid flushing pipe heads (32) are arranged in the cutting fluid pipe (40); the electric spindle cutting fluid nozzle (31) is communicated with an electric spindle cutting fluid pipe (93); machine tool chassis (21) one side be equipped with chip removal machine (41), chip removal machine (41) in be equipped with cutting liquid pump (42), cutting liquid pipe (40), electric main shaft cutting liquid pipe (93) be linked together with cutting liquid pump (42) respectively, machine tool chassis (21) in be equipped with and be the sweeps car (43) that correspond the distribution with chip removal machine (41), sweeps car (43) be movable.
4. The intelligent automatic production line for the production and processing of aluminum die-cast products according to claim 3, characterized in that: the telescopic column (35) extends downwards to form a magnet fixing head (34), the magnetic head comprises a central magnet (44) arranged at the central position of the telescopic column (35), a plurality of edge magnets (45) distributed annularly are arranged on the periphery of the central magnet (44), the edge magnets (45) are arranged at the bottom of the magnet fixing head (34), and the telescopic column (35) is positioned with the magnet fixing head (34) through a positioning half ring (46);
the air cooling device is characterized by further comprising a main air duct (47) and an industrial air cooling cabinet (48), wherein a plurality of air dividing ducts (49) distributed at intervals are arranged in the main air duct (47), the air nozzles (39) are arranged at the upper ends of the air dividing ducts (49), and the industrial air cooling cabinet (48) sends air into the main air duct (47) through a centrifugal fan (50); the Y truss (36) and the X truss (37) are respectively driven by a driving motor (51).
5. The intelligent automatic production line for the production and processing of aluminum die-cast products according to claim 3, characterized in that: a magnet fixing head telescopic spring (52) is sleeved outside the directional hexagonal column (33) and the magnet fixing head (34) of the filter screen assembly, the upper part of the magnet fixing head telescopic spring (52) is elastically connected with a finger fixing frame (26) for taking and placing the filter screen, and the lower part of the magnet fixing head telescopic spring (52) is elastically connected with the bottom end of the magnet fixing head (34); the directional hexagonal post of filter screen subassembly (33) in be equipped with the center reset spring (53) that is elastic connection with the upper portion of flexible post (35), the last pot head of flexible post (35) have stopper (54), flexible post (35) in be equipped with and be spacing post (55) that keep off and connect with stopper (54), spacing post (55) can follow flexible post (35) and carry out the displacement, get and put that the filter screen points between mount (26) and the directional hexagonal post of filter screen subassembly (33) fixed through filter screen subassembly set screw.
6. The intelligent automatic production line for the production and processing of aluminum die-cast products according to claim 3, characterized in that: get and put and be equipped with in filter screen position frame (25) and promote to get and put filter screen finger mount (26) and carry out getting of displacement about going on and put filter screen mount telescopic cylinder (56), get and be equipped with in filter screen position frame (25) downwardly extending and with get and put filter screen finger mount (26) and be the filter screen finger mount guide post (57) of getting of sliding guide.
7. The intelligent automatic production line for the production and processing of aluminum die-cast products according to claim 1 or 2, characterized in that: the upper part of the manipulator main body (11) is provided with a plurality of manipulator finger assemblies for taking and placing workpieces, each manipulator finger assembly comprises a finger fixing seat (58) fixed with the upper part of the manipulator main body (11), a manipulator finger (59) which is automatically opened and closed with the finger fixing seat (58) is arranged in the finger fixing seat (58), and the manipulator finger (59) is used for taking and placing the workpiece (9);
the upper part of the hydraulic press ground beam (14) is provided with a laser marking machine (60) which is distributed corresponding to the workpiece (9), the laser marking machine (60) comprises a laser marking head (61) which can move up and down, and the laser marking head (61) marks the workpiece (9) through a laser generator (62) and a laser typesetting host (63);
the shaping and trimming die lower die (19) is internally provided with shaping die blanking holes (64) which are communicated with the workpiece (9), and the shaping and trimming die lower die (19) is internally provided with shaping and trimming die chip removal machines (65) which are distributed correspondingly to the shaping die blanking holes (64);
shaping die pad feet (66) are respectively arranged on two sides of the bottom of the shaping trimming die lower die (19), and shaping die quick positioning holes (67) fixed with a hydraulic press ground beam (14) are formed in the outer sides of the shaping die pad feet (66); four corners of the bottom of the upper shaping and trimming die (18) are respectively provided with shaping columns (68) which are distributed in a matching manner with the lower shaping and trimming die (19);
a cutter handle frame (69) is arranged in the machine tool underframe (21), a plurality of cutter clamps (70) are arranged in the cutter handle frame (69), and cutters (24) are arranged in the cutter clamps (70);
the milling workbench (22) is fixed on two side walls of a milling workbench fixing frame (72), the section of the milling workbench fixing frame (72) is in an isosceles trapezoid shape, a workbench hanging ring (73) is arranged at the upper part of the milling workbench (22), and the milling workbench (22) and the milling workbench fixing frame (72) are fixed through a plurality of milling work fixing screws; six-axis robots (23) are respectively arranged on the left side and the right side of the milling workbench (22);
the machine tool comprises a machine tool base frame (21), wherein the upper part of the machine tool base frame (21) is provided with a machine tool frame (74) extending upwards, the outer wall of the machine tool frame (74) is provided with a shell (75), a manual door (76) and an automatic door (77) are arranged in the shell (75), the manual door (76) is fixed with the shell (75) through a safety door pin, the automatic door (77) is opened and closed through an automatic driving air cylinder (78), and observation windows are respectively arranged in the manual door (76) and the automatic door (77).
8. The intelligent automatic production line for the production and processing of aluminum die-cast products according to claim 7, characterized in that: a manipulator finger telescopic cylinder (79) which drives a manipulator finger (59) to open and close is arranged in the manipulator main body (11), the manipulator finger (59) is connected with the finger fixing seat (58) through a finger hinge (80), and a finger heat insulation pad (81) which is in contact with a workpiece (9) is arranged on the inner wall of the head of the manipulator finger (59); 4 manipulator finger assemblies distributed in a rectangular shape are arranged at the upper part of the manipulator main body (11);
the laser marking head (61) moves up and down through a marking head lifter (82), and the marking head lifter (82) is fixed in the hydraulic press ground beam (14);
one end of the shaping and trimming die chip removal machine (65) is provided with a cutting vehicle (83), and the cutting vehicle (83) can drive the chip removal machine (41) to move;
the tool magazine is characterized in that the tool shank frame (69) is arranged on the upper portion of the tool magazine fixing frame (84), a tool magazine cover (85) is arranged on the periphery of the tool shank frame (69), the tool magazine cover (85) moves along a tool magazine cover moving rail (86), and a tool setting gauge (87) is arranged at the head of the tool shank frame (69).
9. The intelligent automatic production line for the production and processing of aluminum die-cast products according to claim 1 or 2, characterized in that: a die casting waste material platform (94) and a die casting heat exchange platform (95) are arranged on the underframe (1), an unqualified workpiece is placed in the die casting waste material platform (94) by the mechanical arm (6) capable of placing the filter screen and taking the workpiece, and a qualified workpiece is placed in the die casting heat exchange platform (95) by the mechanical arm (6) capable of placing the filter screen and taking the workpiece; the ground rail robot (8) slides along a seventh axis ground rail (88); a workpiece connecting vehicle (89) is arranged between the double six-shaft linkage milling center (2) and the integrated hydraulic press (4) with shaping, trimming, cooling and automatic size detection, and the double-sided workpiece clamping ground rail manipulator (3) places unqualified workpieces into the workpiece connecting vehicle (89);
one side of the underframe (1) is provided with a workpiece static frame (90), and the double-sided workpiece clamping ground rail manipulator (3) places qualified workpieces on the workpiece static frame (90) for cooling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020254118.8U CN212371761U (en) | 2020-03-05 | 2020-03-05 | Intelligent automatic production line for producing and processing aluminum die-casting products |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020254118.8U CN212371761U (en) | 2020-03-05 | 2020-03-05 | Intelligent automatic production line for producing and processing aluminum die-casting products |
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| Publication Number | Publication Date |
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| CN212371761U true CN212371761U (en) | 2021-01-19 |
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| CN202020254118.8U Withdrawn - After Issue CN212371761U (en) | 2020-03-05 | 2020-03-05 | Intelligent automatic production line for producing and processing aluminum die-casting products |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111251076A (en) * | 2020-03-05 | 2020-06-09 | 杭州亚太智能装备有限公司 | Intelligent automatic production line for producing and processing aluminum die-cast products and operation method thereof |
-
2020
- 2020-03-05 CN CN202020254118.8U patent/CN212371761U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111251076A (en) * | 2020-03-05 | 2020-06-09 | 杭州亚太智能装备有限公司 | Intelligent automatic production line for producing and processing aluminum die-cast products and operation method thereof |
| CN111251076B (en) * | 2020-03-05 | 2024-06-11 | 杭州亚太智能装备有限公司 | Intelligent automatic production line for producing and processing aluminum die-casting products and operation method thereof |
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