CN212369955U - Large amount of powder auxiliary agent standard liquid form storage and distribution system - Google Patents
Large amount of powder auxiliary agent standard liquid form storage and distribution system Download PDFInfo
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- CN212369955U CN212369955U CN202021541505.6U CN202021541505U CN212369955U CN 212369955 U CN212369955 U CN 212369955U CN 202021541505 U CN202021541505 U CN 202021541505U CN 212369955 U CN212369955 U CN 212369955U
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Abstract
The utility model relates to a large amount of powder auxiliary agent mark liquid form storage and distribution system, which comprises a ton bag feeding device, a material melting cylinder arranged below the ton bag feeding device and a plurality of PE storage tanks communicated with the material melting cylinder, wherein the material melting cylinder is internally provided with a stirrer and a material melting cylinder heating device, the material melting cylinder is communicated with a material melting cylinder water inlet pipeline, the material melting cylinder is communicated with the PE storage tank through the material inlet pipeline, the material inlet pipeline is provided with a material inlet pipe pumping device, the PE storage tank is internally provided with a material storage tank heat preservation device, the PE storage tank is communicated with a distribution pipeline, the utility model realizes the functions of automatic dissolution of large amount of powder auxiliary agent, mark liquid storage and real-time transmission, on-line detection and control, real-time recording of production data and the like required by a factory, solves the product quality problems caused by inaccurate weighing, incomplete dissolution, flying powder material and the like in production, improves distribution efficiency and production efficiency, the cost is reduced, the product quality is improved, the working environment is improved, and the harm to operators is reduced.
Description
Technical Field
The utility model relates to a dyeing technical field especially involves the dyeing material loading field, specifically indicates a large amount of powder auxiliary agent mark liquid form storage delivery system.
Background
In most domestic factories, a large amount of powder auxiliaries are mostly added manually during dyeing. And (4) manually filling, adding according to the marked weight on the package, and manually weighing the excess part. The defects of high labor intensity of workers, large weighing error and the like inevitably exist in the manual filling process. The product quality problems caused by inaccurate weighing, incomplete dissolution, flying powder and the like due to human reasons are increased, the influence on the product quality and the production efficiency is caused, and the pollution to the working environment and the harm to operators are increased.
Disclosure of Invention
The utility model discloses to prior art's not enough, provide a large amount of powder auxiliary agent mark liquid form storage delivery system, can improve delivery efficiency, improve production efficiency, reduce cost promotes the product quality, improves operational environment, reduces the harm to operating personnel.
The utility model discloses a following technical scheme realizes, provides a storage delivery system of a large amount of powder auxiliary agent mark liquid form, including ton package loading attachment, set up at the material jar of ton package loading attachment below and with a plurality of PE storage tank of material jar intercommunication, change and be equipped with the agitator in the material jar and change material jar heating device, the intercommunication has the material jar water intake pipe that changes on the material jar, changes the material jar and passes through the feed line intercommunication with the PE storage tank, is equipped with inlet pipe pumping installations on the inlet pipe way, is equipped with storage tank heat preservation device in the PE storage tank, and the intercommunication has the delivery pipeline on the PE storage tank.
During ton package loading attachment in this scheme adds the change material jar with ton package powder auxiliary agent, pours into hot water into to change the material jar through changing the material jar inlet tube way to solution carries out hybrid heating through agitator and change material jar heating device, and solution after mixing is stored in carrying each PE storage tank through the feed line, and delivers to each board through the delivery pipeline.
As optimization, the ton bag feeding device is communicated with the compressed air pipeline and the soft water pipeline, and the interior of the ton bag feeding device is cleaned through compressed air in the compressed air pipeline and soft water in the soft water pipeline.
As optimization, ton package loading attachment includes the staving, sets up the filter screen and the pipe cap of setting in staving lower extreme export top in staving inside. The filter screen in this scheme filters the powder, prevents that bold impurity from getting into the material jar that changes, and the pipe cap setting is in staving lower extreme export top, and the powder disperses to open the back and gets into the lower extreme export, prevents that the powder from piling up in a large number the jam that causes at the lower extreme export.
And as optimization, the feeding pipe is communicated with a material melting cylinder circulation pipeline behind the feeding pipe pumping device, and the material melting cylinder circulation pipeline is communicated into the material melting cylinder. Through the mixed solution pump of the material melting cylinder circulation pipeline in the scheme, the mixed solution in the material feeding pipeline is pumped back to the material melting cylinder, so that the mixed solution in the material melting cylinder flows circularly, and the solution is prevented from crystallizing and precipitating.
As optimization, the device further comprises a heating water tank, and a water outlet of the heating water tank is communicated with a water inlet pipeline of the material melting cylinder. The heating water tank in the scheme is used for supplying hot water to the material melting cylinder.
Preferably, the feeding pipeline is communicated with the compressed air pipeline and the soft water pipeline. The interior of the feed line is purged by means of compressed air in the compressed air line and soft water in the soft water line.
As optimization, the storage tank heat preservation device comprises an upper coil pipe fitting and a lower coil pipe fitting, wherein the upper coil pipe fitting and the lower coil pipe fitting are spiral pipes with hot water flowing inside. The hanging wall union piece in this scheme and lower coiled pipe closes the piece and is inside to lead to there is hydrothermal spiral pipe, through the spiral pipe of hot-water flow through, realize the heat preservation function.
Preferably, the distribution pipeline is provided with an end suction pump, a mixing pipeline positioned behind the end suction pump is communicated with the distribution pipeline, and the mixing pipeline is communicated to the PE storage tank. The mixed solution pump in the distribution pipeline is sent back to the PE storage tank through the mixed pipeline, so that the mixed solution in the PE storage tank flows circularly, and the crystallization of the solution is prevented.
Preferably, the distribution pipeline is communicated with the compressed air pipeline and the soft water pipeline. The interior of the dispensing line is purged by compressed air in the compressed air line and soft water in the soft water line.
The utility model has the advantages that: the utility model discloses a large amount of powder auxiliary agent mark liquid form storage delivery system, realized that the required bulk powder auxiliary agent of mill is automatic to be dissolved, mark liquid storage and real-time transport, on-line measuring and control, function such as finished product data real-time recording, solve in the production because weigh inaccurate, dissolve thoroughly, the powder flies upward the product quality problem that leads to, improve delivery efficiency, improve production efficiency, reduce cost, promote the product quality, and improve operational environment, reduce the harm to operating personnel.
Drawings
Fig. 1 is a front view of the present invention;
fig. 2 is a top view of the present invention;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 1 in accordance with the present invention;
FIG. 4 is a front view of the PE storage tank of the present invention;
fig. 5 is a front view of the ton bag feeding device of the present invention;
FIG. 6 is a front view of the material melting cylinder of the present invention;
fig. 7 is a front view of the heating water tank of the present invention;
FIG. 8 is a schematic diagram of the distribution of the PE storage tank of the present invention;
fig. 9 is an internal schematic view of the ton bag feeding device of the present invention;
shown in the figure:
1. PE storage tank, 2, end suction pump, 3, mixing pipeline, 4, sewage discharging system, 5, heating water tank, 6, material melting tank, 7, ton bag powder auxiliary agent, 8, ton bag feeding device, 9, distribution pipeline, 10, pipeline bracket, 11, feeding pipeline, 12, control cabinet, 13, pneumatic control device, 14, upper coil pipe assembly, 15, lower coil pipe assembly, 16, compressed air pipeline, 17, water softening pipeline, 18, stirrer, 19, material melting tank heating device, 20, material melting tank water inlet pipeline, 21, turbine flowmeter, 22, liquid level meter, 23, thermometer, 24, slag slurry pump, 25, storage tank liquid level meter, 26, barrel, 27, filter screen, 28, pipe cap, 29 and pneumatic film three-way confluence regulating valve.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present solution is explained below by way of specific embodiments.
The system can be used independently by one set and can also be used symmetrically by two sets; the system can be used independently or can be used online with an MES (manufacturing execution system) system. Two sets of symmetry are used in this embodiment.
As shown in fig. 1-9, the utility model discloses a large amount of powder auxiliary agent mark liquid form storage delivery system, including ton package loading attachment 8, set up at the material jar 6 of ton package loading attachment 8 below and with a plurality of PE storage tank 1 of material jar 6 intercommunication, be equipped with agitator 18 and material jar heating device 19 in the material jar 6 of changing, the intercommunication has material jar water intake pipe 20 on the material jar 6 of changing, and material jar 6 and PE storage tank 1 are through feed line 11 intercommunication, are equipped with inlet pipe pumping installations on the feed line 11, are equipped with storage tank heat preservation device in the PE storage tank 1, and the intercommunication has delivery pipeline 9 on the PE storage tank 1.
Ton package loading attachment 8 includes staving 26, sets up filter screen 27 and the pipe cap 28 of setting in staving 26 lower extreme export top in staving 26 inside, barrel 26 is the diameter in the middle of cylinder 26 and upper and lower opening all is less than barrel 26, and filter screen 27 sets up at barrel 26 inside and level, and the filter screen is circular and laminates with barrel 26 inner wall, and pipe cap 28 is big end down's toper, and pipe cap 28 passes through the support to be fixed inside barrel 26, and the lower extreme of pipe cap 28 is less than the lower extreme export of staving 26.
The ton package loading attachment 8 intercommunication compressed air pipeline 16 and soft water pipe way 17, compressed air pipeline 16 is the inside gas circuit of mill, and soft water pipe way 17 is the inside water pipe of mill, and staving 26 is inside to be equipped with a plurality of air jets that communicate with compressed air pipeline 16, still is equipped with a plurality of water jets that communicate with soft water pipe way 17.
The material melting cylinder 6 is arranged below the ton bag feeding device 8, the outlet below the ton bag feeding device 8 corresponds to the upper opening of the material melting cylinder 6, the material melting cylinder 6 is communicated with a material melting cylinder water inlet pipeline 20, a turbine flowmeter 21 is arranged on the material melting cylinder water inlet pipeline 20, the water inlet quantity inside the material melting cylinder 6 is calculated, the material melting cylinder water inlet pipeline 20 is divided into two paths to be connected to the material melting cylinder 6, one path directly flows into the material melting cylinder 6 from the top of the material melting cylinder 6, the other path is communicated to the side wall of the top of the material melting cylinder 6, the side wall of the top of the material melting cylinder 6 is provided with an annular nozzle, the other path is communicated to the annular nozzle, and therefore the inner wall of the material melting cylinder 6 is cleaned during water.
Still include heating water tank 5, heating water tank 5's delivery port and the feed cylinder water intake pipe 20 intercommunication of changing for to changing feed cylinder water intake pipe 20 and providing hot water, heating water tank 5 passes through steam heating, and 5 inside level gauges that are equipped with of heating water tank are used for detecting 5 inside water volumes of heating water tank, and the intaking of heating water tank 5 comes from two tunnel, comes from the hose all the way, and another way comes from the hot-water pool of mill.
A stirrer 18 and a melting cylinder heating device 19 are arranged in the melting cylinder 6, a stirring paddle of the stirrer 18 extends into the melting cylinder 6, and the melting cylinder heating device 19 is a spiral heating pipe with steam flowing inside. The material melting tank 6 is also provided with a liquid level meter 22 and a thermometer 23.
The material melting cylinder 6 is communicated with the PE storage tank 1 through a feeding pipeline 11, the feeding pipeline 11 is communicated to the bottom of the material melting cylinder 6, and a feeding pipe pumping device is arranged on the feeding pipeline 11, wherein the feeding pipe pumping device in the embodiment is a slurry pump 24.
And the feeding pipeline 11 is communicated with a material melting cylinder circulating pipeline positioned behind the feeding pipe pumping device, and the material melting cylinder circulating pipeline is communicated into the material melting cylinder 6.
The feeding pipeline 11 is communicated with a compressed air pipeline 16 and a soft water pipeline 17, wherein the compressed air pipeline 16 is directly communicated with the feeding pipeline 11, the soft water pipeline 17 is communicated to the material cylinder feeding pipeline 20 through a pneumatic membrane three-way confluence regulating valve 29 and then is connected to the feeding pipeline 11 through a connecting pipeline, the pneumatic membrane three-way confluence regulating valve 29 is arranged in front of the turbine flowmeter 21, and water in the material cylinder feeding pipeline 20 is switched to come from the heating water tank 5 or come from the soft water pipeline 17 through the pneumatic membrane three-way confluence regulating valve 29.
Contain three PE storage tanks 1 in this embodiment, feed line 11 and the top intercommunication of three PE storage tanks 1 to through which PE storage tank of PE tee junction confluence regulating valve control with the mixed solution injection, be equipped with storage tank heat preservation device in the storage tank 1.
Storage tank heat preservation device includes that hanging wall pipe closes piece 14 and lower coiled pipe closes piece 15, and hanging wall pipe closes piece 14 and lower coiled pipe closes piece 15 and is inside logical hydrothermal spiral pipe, and hanging wall pipe closes piece 14 and lower coiled pipe closes piece 15 all communicates with the hot-water tank, realizes the heat preservation function through the hot water in the hot-water tank, and the hot-water tank is the central hot-water tank in the mill, is responsible for providing hot water for each equipment in mill.
Still be equipped with storage tank level gauge 25 on PE storage tank 1, storage tank level gauge 25 is arranged in detecting the liquid height in PE storage tank 1.
The PE storage tank 1 is communicated with a distribution pipeline 9, the distribution pipeline 9 is communicated to the bottom of the PE storage tank 1, an end suction pump 2 is arranged on the distribution pipeline 9, a mixing pipeline 3 located behind the end suction pump 2 is communicated with the distribution pipeline 9, and the mixing pipeline 3 is communicated into the PE storage tank 1.
The dispensing line 9 communicates with a compressed air line 16 and a flexible water line 17 for flushing the dispensing line 9.
In the dyeing process, when a machine station has a feeding requirement, a distribution system is called, and the materials are distributed to the corresponding machine station through the end suction pump 2 and the distribution pipeline 9.
The sewage treatment system comprises a sewage pool arranged at the bottom and a sewage pump arranged in the sewage pool, and sewage in each part of the sewage treatment system enters the sewage pool and is discharged through the sewage pump.
A pipe support 10 is also included for supporting the various pipes. A control cabinet 12 for mounting electrical components and an air control device 13 for mounting pneumatic control components are also included.
The utility model discloses a use method: the method comprises the following steps:
place ton package powder auxiliary agent 7 to ton package loading attachment 8 top through the driving, through ton package loading attachment 8 with ton package powder auxiliary agent add in the material jar 6 to wash ton package loading attachment 8 inside through the compressed air in compressed air pipeline 16 and the soft water in the soft water pipeline 17, take out the inboard residual powder of ton package loading attachment 8.
Hot water with a certain proportion is injected into the material melting cylinder 6 through a material melting cylinder water inlet pipeline 20, the water inlet amount is controlled by a turbine flowmeter 21, the powder auxiliary agent in the dissolving process is stirred through a stirrer 18, and the powder auxiliary agent in the dissolving process is heated through a material melting cylinder heating device 19.
The mixed solution in the feeding pipeline 11 is pumped back into the material melting cylinder 6 through the material melting cylinder circulating pipeline, so that the mixed solution in the material melting cylinder 6 circularly flows, and the solution is prevented from crystallizing.
The powder auxiliary agent mixed in the material melting cylinder 6 is injected into the PE storage tank 1 through the feeding pipeline 11, and the interior of the feeding pipeline 11 is cleaned through compressed air in the compressed air pipeline 16 and soft water in the soft water pipeline 17.
Keeping the temperature of the mixed solution in the PE storage tank 1 through a storage tank heat preservation device;
the mixed solution in the distribution pipeline 9 is pumped back into the PE storage tank 1 through the mixing pipeline 3, so that the mixed solution in the PE storage tank 1 circularly flows, and the solution is prevented from crystallizing; when the additive solution in the PE storage tank 1 is lower than the liquid level meter 25, the supplement of the liquid additive is prompted.
The auxiliary agent stored in the PE storage tank 1 is delivered to each machine station through the delivery pipeline 9, and the interior of the delivery pipeline 9 is cleaned through the compressed air in the compressed air pipeline 16 and the soft water in the soft water pipeline 17.
Of course, the above description is not limited to the above examples, and technical features of the present invention that are not described in the present application may be implemented by or using the prior art, and are not described herein again; the above embodiments and drawings are only used for illustrating the technical solutions of the present invention and are not intended to limit the present invention, and the present invention has been described in detail with reference to the preferred embodiments, and those skilled in the art should understand that changes, modifications, additions or substitutions made by those skilled in the art within the spirit of the present invention should also belong to the protection scope of the claims of the present invention.
Claims (9)
1. A storage and distribution system for a large amount of powder auxiliary agent standard liquid is characterized in that: the device comprises a ton bag feeding device (8), a material melting cylinder (6) arranged below the ton bag feeding device (8) and a plurality of PE storage tanks (1) communicated with the material melting cylinder (6), wherein a stirrer (18) and a material melting cylinder heating device (19) are arranged in the material melting cylinder (6), the material melting cylinder (6) is communicated with a material melting cylinder water inlet pipeline (20), the material melting cylinder (6) is communicated with the PE storage tanks (1) through a feeding pipeline (11), a feeding pipe pumping device is arranged on the feeding pipeline (11), a storage tank heat preservation device is arranged in the PE storage tanks (1), and the PE storage tanks (1) are communicated with a distribution pipeline (9).
2. The system for storing and dispensing a large amount of powder auxiliary agent standard solution according to claim 1, wherein: the ton bag feeding device (8) is communicated with the compressed air pipeline (16) and the soft water pipeline (17).
3. The system for storing and dispensing a large amount of powder auxiliary agent standard solution according to claim 1, wherein: the ton bag feeding device (8) comprises a barrel body (26), a filter screen (27) arranged inside the barrel body (26) and a pipe cap (28) arranged above an outlet at the lower end of the barrel body (26).
4. The system for storing and dispensing a large amount of powder auxiliary agent standard solution according to claim 1, wherein: and the feeding pipeline (11) is communicated with a material melting cylinder circulating pipeline positioned behind the feeding pipe pumping device, and the material melting cylinder circulating pipeline is communicated into the material melting cylinder (6).
5. The system for storing and dispensing a large amount of powder auxiliary agent standard solution according to claim 1, wherein: the material melting device is characterized by further comprising a heating water tank (5), wherein a water outlet of the heating water tank (5) is communicated with a material melting cylinder water inlet pipeline (20).
6. The system for storing and dispensing a large amount of powder auxiliary agent standard solution according to claim 1, wherein: the feeding pipeline (11) is communicated with a compressed air pipeline (16) and a soft water pipeline (17).
7. The system for storing and dispensing a large amount of powder auxiliary agent standard solution according to claim 1, wherein: the storage tank heat preservation device comprises an upper coil pipe fitting piece (14) and a lower coil pipe fitting piece (15), wherein the upper coil pipe fitting piece (14) and the lower coil pipe fitting piece (15) are spiral pipes with hot water communicated inside.
8. The system for storing and dispensing a large amount of powder auxiliary agent standard solution according to claim 1, wherein: the distribution pipeline (9) is provided with an end suction pump (2), the distribution pipeline (9) is communicated with a mixing pipeline (3) located behind the end suction pump (2), and the mixing pipeline (3) is communicated into the PE storage tank (1).
9. The system for storing and dispensing a large amount of powder auxiliary agent standard solution according to claim 1, wherein: the distribution pipeline (9) is communicated with a compressed air pipeline (16) and a soft water pipeline (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021541505.6U CN212369955U (en) | 2020-07-30 | 2020-07-30 | Large amount of powder auxiliary agent standard liquid form storage and distribution system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021541505.6U CN212369955U (en) | 2020-07-30 | 2020-07-30 | Large amount of powder auxiliary agent standard liquid form storage and distribution system |
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| Publication Number | Publication Date |
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| CN212369955U true CN212369955U (en) | 2021-01-19 |
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| CN202021541505.6U Active CN212369955U (en) | 2020-07-30 | 2020-07-30 | Large amount of powder auxiliary agent standard liquid form storage and distribution system |
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