CN212363832U - Full-automatic system appearance system of unmanned on duty ore - Google Patents
Full-automatic system appearance system of unmanned on duty ore Download PDFInfo
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- CN212363832U CN212363832U CN202021009709.5U CN202021009709U CN212363832U CN 212363832 U CN212363832 U CN 212363832U CN 202021009709 U CN202021009709 U CN 202021009709U CN 212363832 U CN212363832 U CN 212363832U
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Abstract
The utility model relates to an automatic sampling of ore, system appearance, chemical examination technical field, a full-automatic system appearance system of unmanned on duty ore is disclosed, which comprises an outer shell, still include mixing straight line feed unit, pan feeding Z type bucket elevator, remove the breaker, the double-deck sieve of ternary vibration, abandon material Z type bucket elevator and sample filling and carry the assembly, mixing straight line feed unit end is connected with pan feeding Z type bucket elevator, mixing straight line feed unit includes the horseshoe entry, mixing device and reciprocating feeder, remove breaker and pan feeding Z type bucket elevator exit linkage, it is connected with the double-deck sieve of ternary vibration to remove the breaker end, it abandons material export and a sample export to weigh screening passageway end is provided with one, it is connected with abandoning material Z type bucket elevator to abandon material export one side, sample export one side is connected with sample filling and carries the assembly, ore sampling has been solved, The automation degree of sample preparation and assay is low, and the sample preparation accuracy is easily influenced by human factors in the sample preparation process.
Description
Technical Field
The utility model relates to an automatic sampling of ore, system appearance, chemical examination technical field, in particular to full-automatic system appearance system of unmanned on duty ore.
Background
The ore is a stone containing a certain valuable mineral substance extracted from a mine, and can be applied to engineering fields such as metal mines, metallurgical industry, chemical industry, building industry, iron (highway) road construction units, cement industry, sandstone industry and the like after being processed step by step through crushing, grinding and the like.
The ore market has huge trading volume, and the work of grabbing ores for sampling, sample preparation and assay is very important for controlling the enterprise cost. In order to improve the transaction fairness and prevent the cheating of suppliers, the steps of ore sampling, sample preparation and assay must be performed without human intervention. At present, the automation degree of ore sampling, sample preparation and assay is not high, and a plurality of links are required to be continuously perfected. Wherein ore system appearance still adopts manual operation's mode, and artifical system appearance intensity of labour is big, and ore system appearance operational environment is abominable, seriously harms the healthy of system appearance personnel, has the phenomenon that human factor leads to the sample distortion simultaneously, seriously influences the fairness, the justice of transaction, a urgent need to develop an unmanned on duty ore full-automatic system appearance system to solve the above-mentioned problem that meets at present.
Therefore, an unattended full-automatic ore sample preparation system is provided.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to provide a degree of automation height, at sampling, system appearance, each link unmanned intervention of chemical examination, the full-automatic system appearance system of unmanned on duty ore of fair transaction.
In order to solve the technical problem, the utility model discloses a technical scheme does:
an unattended full-automatic ore sample preparation system comprises a shell, and further comprises a mixing linear feeding unit, a feeding Z-shaped bucket elevator, a mobile crusher, a ternary vibration double-layer sieve, a waste material Z-shaped bucket elevator and a sample filling and conveying assembly, wherein the tail end of the mixing linear feeding unit is connected with the feeding Z-shaped bucket elevator, the mixing linear feeding unit comprises a water chestnut inlet, a mixing device and a reciprocating feeder, the water chestnut inlet is arranged above the mixing device, the reciprocating feeder is arranged below the mixing device, the mobile crusher is connected with the feeding Z-shaped bucket elevator, the tail end of the mobile crusher is connected with the ternary vibration double-layer sieve, a weighing and screening channel is arranged at the outlet of the ternary vibration double-layer sieve, the tail end of the weighing and screening channel is provided with a waste material outlet and a sample outlet, one side of the waste material outlet is connected with the waste material Z-shaped bucket elevator, and one side of the sample outlet is connected with the sample filling and conveying assembly.
As a preferred technical scheme, sample filling conveying assembly includes input belt, output belt feeder, the belt feeder of marcing and is used for holding tight the location with the appearance bottle and the tight positioner of clamp who opens, input belt one side and sample exit linkage, the input belt top is provided with the row of moving and tears the lid device open, it sets up in input belt one side to press from both sides tight positioner, press from both sides tight positioner one side and install the tight rotatory device of abandoning of lift clamp, input belt end-to-end connection has the belt feeder of weighing, the belt feeder of marcing sets up in belt feeder one side of weighing.
As an optimal technical scheme, the top of the blending device and the inlet of the movable crusher are both provided with dust removal pipelines.
As a preferred technical scheme, when the input belt conveys the uncovered sample bottles to the weighing belt conveyor, the clamping and positioning device positions the uncovered sample bottles, and the bottle openings of the uncovered sample bottles are aligned with the sample outlets.
As a preferred technical scheme, an access control system is arranged on the shell.
As a preferred technical solution, the number of the mobile crushers is multiple.
Adopt above-mentioned technical scheme, simple structure, low cost carry the assembly through setting up the sample filling, have improved degree of automation, have reduced artificial intervention's factor, through setting up two mobile crusher, when a breaker in the work leads to the time spent not normally working because of blockking up or other equipment trouble, with the automatic release of trouble breaker, with reserve breaker automatic push to the operating position can, improve work efficiency, reduce the influence of equipment trouble to the system appearance.
Drawings
FIG. 1 is an isometric view of an unattended full-automatic ore sample preparation system;
FIG. 2 is a top view of an unattended ore full-automatic sample preparation system support;
FIG. 3 is a schematic structural diagram of a material mixing and crushing unit of an unattended full-automatic ore sample preparation system;
fig. 4 is an isometric view of a conveying and filling unit of an unattended full-automatic ore sample preparation system.
In the figure: 1-an access control system, 2-a blending linear feeding unit, 3-a feeding Z-shaped bucket elevator, 4-a mobile crusher, 5-a ternary vibration double-layer sieve, 6-a waste Z-shaped bucket elevator, 7-a weighing and screening channel, 8-a sample filling and conveying assembly, 9-a blending device, 10-a reciprocating feeder, 11-an input belt, 12-an output belt, 13-a clamping and positioning device, 14-a moving and cover removing device, 15-a lifting and clamping rotary waste device, 16-a weighing belt, 17-a moving belt and 18-a water chestnut inlet.
Detailed Description
The following describes the present invention with reference to the accompanying drawings. It should be noted that the description of the embodiments is provided to help understanding of the present invention, but the present invention is not limited thereto. In addition, the technical features related to the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
As shown in fig. 1-4, a fully automatic unattended ore sample preparation system comprises a shell, a blending linear feeding unit 2, a feeding Z-shaped bucket elevator 3, a mobile crusher 4, a ternary vibration double-layer sieve 5, a waste Z-shaped bucket elevator 6 and a sample filling and conveying assembly 8, wherein the tail end of the blending linear feeding unit 2 is connected with the feeding Z-shaped bucket elevator 3, the blending linear feeding unit 2 comprises a horseshoe inlet 18, a blending device 9 and a reciprocating feeder 10, the horseshoe inlet 18 is arranged above the blending device 9, the reciprocating feeder 10 is arranged below the blending device 9, the mobile crusher 4 is connected with an outlet of the feeding Z-shaped bucket elevator 3, the tail end of the mobile crusher 4 is connected with the ternary vibration double-layer sieve 5, a weighing and screening channel 7 is arranged at an outlet of the ternary vibration double-layer sieve 5, a waste outlet and a sample outlet are arranged at the tail end of the weighing and screening channel 7, one side of the waste material outlet is connected with a waste material Z-shaped bucket elevator 6, and one side of the sample outlet is connected with a sample filling and conveying assembly 8.
The sample filling and conveying assembly 8 comprises an input belt 11, an output belt 12, a moving belt 17 and a clamping and positioning device 13 for tightly holding, positioning and opening sample bottles, one side of the input belt 11 is connected with a sample outlet, a moving cover dismounting device 14 is arranged above the input belt 11, the clamping and positioning device 13 is arranged on one side of the input belt 11, a lifting clamping rotary material discarding device 15 is installed on one side of the clamping and positioning device 13, the tail end of the input belt 11 is connected with a weighing belt 16, and the moving belt 17 is arranged on one side of the weighing belt 16.
Dust removal pipelines are arranged at the top of the blending device 9 and at the inlet of the movable crusher 4.
When the input belt 11 conveys the uncovered sample bottles to the weighing belt 16, the clamping and positioning device 13 positions the uncovered sample bottles, and the bottle openings of the uncovered sample bottles are aligned with the sample outlets.
The shell is provided with an access control system 1.
The number of mobile crushers 4 is plural.
One of the two mobile crushers 4 is used as a spare; the used movable crusher 4 is in butt joint with the outlet of the feeding Z-shaped bucket elevator 3 at the working position, when the used movable crusher 4 cannot work normally due to blockage or other equipment faults, the fault crusher is automatically pushed out, and the standby movable crusher 4 can continue to work by being automatically pushed into the working position.
The working process is as follows: the method comprises the following steps of adding a large particle sample with specified mass from a horseshoe inlet 18 of a mixing linear feeding unit 2, enabling the sample to slide into a tank body of a mixing device 9 at an initial position, rotating the tank body around the axis direction of the tank body for a specified time under the driving of a driving motor, fully mixing the sample, enabling a cylinder to bring the mixing tank body to rotate around a supporting shaft to align with an inlet of a reciprocating feeding device, enabling a reciprocating feeder 10 to do linear reciprocating motion to uniformly and gradually add the material into a hopper of a feeding Z-shaped bucket elevator 3, and lifting and conveying the material into a movable crusher 4. The reciprocating feeder 10 makes linear reciprocating motion to uniformly and gradually add materials to the feeding Z-shaped bucket elevator, and intermittent uniform feeding is realized in such a way, so that the blockage failure rate caused by excessive feeding of the crusher can be greatly reduced.
The sample is discharged into the ternary vibration double-layer sieve 5 after being crushed by the crusher and is sieved, 5-12 mm sample particles meeting requirements enter the weighing and sieving channel 7, the weighing and sieving channel 7 is provided with a waste material outlet and a sample outlet, 5-12 mm particle samples can be sieved, the channel is provided with a weighing sensor, the vibrating sieve flows into the cover channel when the materials exist and can be detected, a signal can be fed back to the system when the materials do not exist, and the system sends an instruction to stop vibrating for the vibrating sieve. And a waste material outlet is in butt joint with a waste material Z-shaped bucket elevator 6, the sample outlet is used for filling qualified samples, samples which do not meet the requirement of particles and samples discharged from a waste material port of the weighing and screening channel 7 pass through the ternary vibration double-layer sieve 5, and a waste material port is discharged into the waste material Z-shaped bucket elevator 6 and is lifted and conveyed to a waste material collecting place outside the system.
The sample bottle filling bottle is passed through the whole manufacturing system by sample filling and conveying assembly 8, each sample bottle has RFID1 label, before entering the sample system, firstly, reading code is carried out, then input belt 11 conveys the sample with cover to the turning material abandoning position, namely the position of lifting clamping rotating material abandoning device 15, clamping positioning device 13 holds the sample bottle with cover tightly and opens, at this time, moving cover removing device 14 descends to remove the bottle cover, and moves the cover to the output belt cover installing position, then lifting clamping rotating material abandoning device 15 lowers the paw to be sleeved on the periphery of the sample bottle without cover, the paw holds the sample bottle to raise and turns over to carry out material abandoning operation, through the operation, the sample bottle with outside the filling can be prevented, cheating is effectively prevented, meanwhile, the sample bottle can be used as the material abandoning of sample checking, then the uncovered sample bottle after lifting clamping rotating material abandoning device 15 abandons material is reset to the input belt 11 positioning position, the gripper rises, the input belt 11 conveys the uncovered sample bottles to the weighing belt conveyor 16, the clamping and positioning device 13 on the gripper positions the uncovered samples, the bottle openings of the uncovered sample bottles are aligned to the filling outlet of the weighing and screening channel 7 at the moment, the samples are filled into the sample bottles at the position, after the sample bottles are weighed to the specified mass, the sample bottles are conveyed to the moving belt conveyor 17 and then conveyed to the output belt conveyor 12 for covering, the moving and cover-removing device 14 is used for mounting the bottle covers on the filled sample bottles and writing codes and outputting the bottle covers to a sample storage place outside the system, and therefore the calcium carbide sample preparation operation is completed through the device.
All be provided with dust removal pipeline at mixing device 9 top, removal breaker 4 entry, guaranteed that the dust of sample preparation process is effectively collected, reduced the influence that the dust is accurate to the equipment.
The access control system 1 can block the manual work outside the shell, can effectively prevent the intervention of manual work to the system appearance, prevents that the phenomenon of sample distortion from appearing, effectively improves the accuracy of system appearance.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.
Claims (6)
1. The utility model provides a full-automatic system appearance system of unmanned on duty ore, includes the shell, its characterized in that: also comprises a blending linear feeding unit, a feeding Z-shaped bucket elevator, a mobile crusher, a ternary vibration double-layer sieve, a waste Z-shaped bucket elevator and a sample filling and conveying assembly, wherein the tail end of the blending linear feeding unit is connected with the feeding Z-shaped bucket elevator, the blending linear feeding unit comprises a horseshoe inlet, a blending device and a reciprocating feeder, the horseshoe inlet is arranged above the blending device, the reciprocating feeder is arranged below the mixing device, the mobile crusher is connected with the outlet of a feeding Z-shaped bucket elevator, the tail end of the mobile crusher is connected with a ternary vibration double-layer sieve, a weighing and screening channel is arranged at the outlet of the ternary vibration double-layer sieve, the terminal abandonment material export and a sample export of being provided with of screening passageway weigh, abandonment material export one side is connected with abandonment material Z type bucket elevator, sample export one side is connected with sample filling and is carried the assembly.
2. The fully automatic sample preparation system for unattended ore according to claim 1, characterized in that: sample filling carries assembly includes input belt, output belt feeder, the belt feeder of marcing and is used for holding tight the tight positioner that fixes a position and open with the sample bottle, input belt one side and sample exit linkage, the input belt top is provided with the row of moving and tears the lid device open, it sets up in input belt one side to press from both sides tight positioner, press from both sides tight positioner one side and install the tight rotatory material device of abandoning of lift clamp, input belt end-to-end connection has the belt feeder of weighing, the belt feeder of marcing sets up in belt feeder one side of weighing.
3. The fully automatic sample preparation system for unattended ore according to claim 1, characterized in that: and dust removal pipelines are arranged at the top of the blending device and at the inlet of the movable crusher.
4. The fully automatic sample preparation system for unattended ore according to claim 2, characterized in that: when the input belt conveys the uncovered sample bottles to the weighing belt conveyor, the clamping and positioning device positions the uncovered sample bottles, and the bottle openings of the uncovered sample bottles are aligned to the sample outlets.
5. The fully automatic sample preparation system for unattended ore according to claim 1, characterized in that: an access control system is arranged on the shell.
6. The fully automatic sample preparation system for unattended ore according to claim 1, characterized in that: the number of the mobile crushers is multiple.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021009709.5U CN212363832U (en) | 2020-06-04 | 2020-06-04 | Full-automatic system appearance system of unmanned on duty ore |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021009709.5U CN212363832U (en) | 2020-06-04 | 2020-06-04 | Full-automatic system appearance system of unmanned on duty ore |
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| CN212363832U true CN212363832U (en) | 2021-01-15 |
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| CN202021009709.5U Active CN212363832U (en) | 2020-06-04 | 2020-06-04 | Full-automatic system appearance system of unmanned on duty ore |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111579333A (en) * | 2020-06-04 | 2020-08-25 | 北京沄汇智能科技有限公司 | Full-automatic system appearance system of unmanned on duty ore |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111579333A (en) * | 2020-06-04 | 2020-08-25 | 北京沄汇智能科技有限公司 | Full-automatic system appearance system of unmanned on duty ore |
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