CN212349938U - Switch backing plate postweld leveling press - Google Patents
Switch backing plate postweld leveling press Download PDFInfo
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- CN212349938U CN212349938U CN202021146729.7U CN202021146729U CN212349938U CN 212349938 U CN212349938 U CN 212349938U CN 202021146729 U CN202021146729 U CN 202021146729U CN 212349938 U CN212349938 U CN 212349938U
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Abstract
The utility model relates to a leveling press for a switch base plate after welding, which comprises a machine body, a main cylinder, a feeding auxiliary cylinder, a discharging auxiliary cylinder, a dense roller track and a cushion block adjusting mechanism; the machine body comprises a workbench and a mounting rack; auxiliary lifting cylinders are arranged on two opposite sides of the workbench; the main cylinder is arranged on the inner side of the middle part of the workbench; the feeding auxiliary cylinder is arranged at the feeding end of the workbench; the discharge auxiliary cylinder is arranged at the discharge end of the workbench; the dense roller rails are arranged on the top surface of the workbench between the feeding auxiliary cylinder and the discharging auxiliary cylinder; the cushion block adjusting mechanism is arranged at the upper part of the mounting frame and comprises a cushion block adjusting motor and a cushion block; the cushion block adjusting motor is arranged at one end of the upper part of the mounting frame, and the power output end of the cushion block adjusting motor is connected with a cushion block adjusting transmission rod. The utility model has the advantages of simple design, rationally, be applicable to some and warp the plate and relatively level, can realize the work of switch backing plate postweld leveling with auxiliary robot, can effectual reduction workman intensity of labour, improve production efficiency.
Description
Technical Field
The utility model belongs to the machine-building field, concretely relates to switch backing plate welds back leveling press.
Background
Most of main cylinder pressing-down structures of the existing commonly used c-shaped turnout base plate post-welding leveling presses are simple in structure, most of the structures are free of auxiliary devices, and the c-shaped turnout base plate post-welding leveling presses are limited in some special applications. Traditional c type press is push-down mechanism, does not have auxiliary device, and at switch backing plate leveling in-process, adopts traditional c type press to detain switch backing plate left-hand thread on the press board, adopts the manual work to stand up the switch backing plate, and workman intensity of labour is big, and moreover certain safety risk has certain degree of difficulty in addition, adopts robot etc. to carry out the backing plate and stands up also.
Disclosure of Invention
To the problem that exists among the above-mentioned background art, the utility model provides a structural design is simple, reasonable, is applicable to some and warp the plate and flatter, can realize the work of switch backing plate postweld leveling with auxiliary robot, can effectual reduction workman intensity of labour, improves production efficiency's switch backing plate postweld leveling press.
The technical scheme of the utility model as follows:
the leveling press for the welded turnout base plate comprises a machine body, a main cylinder, a feeding auxiliary cylinder, a discharging auxiliary cylinder, a dense roller track and a cushion block adjusting mechanism; the machine body comprises a workbench and a mounting frame arranged on one side of the workbench; auxiliary lifting cylinders are arranged on two opposite sides of the workbench in a matched manner; the tail end of a piston rod of the auxiliary lifting cylinder is provided with a material supporting plate in a matching way; the main cylinder is installed on the inner side of the middle part of the workbench in a matching manner; the feeding auxiliary cylinder is installed at the feeding end of the workbench in a matching manner; the discharge auxiliary cylinder is matched and arranged at the discharge end of the workbench; the dense roller rails are arranged on the top surface of the workbench between the feeding auxiliary cylinder and the discharging auxiliary cylinder in a matching manner; the cushion block adjusting mechanism is mounted on the upper part of the mounting frame in a matching manner and comprises a cushion block adjusting motor and a cushion block; the cushion block adjusting motor is installed at one end of the upper part of the mounting frame in a matching mode, and a cushion block adjusting transmission rod is connected to the power output end of the cushion block adjusting motor; and the cushion block adjusting transmission rod is provided with a cushion block in a matching way.
The switch backing plate levels the press after welding, wherein: the cushion block adjusting transmission rod is a transmission lead screw, one end of the cushion block adjusting transmission rod is connected with the power output end of the cushion block adjusting motor in a matching mode, and the other end of the cushion block adjusting transmission rod is provided with a bearing seat in a matching mode and is installed on the installation frame through the bearing seat in a matching mode.
The switch backing plate levels the press after welding, wherein: the cushion block is provided with a pair of cushion blocks, and each cushion block is in fit connection with the cushion block adjusting transmission rod through threads.
The switch backing plate levels the press after welding, wherein: the workbench is internally provided with an accommodating space, and the outer walls of the left and right opposite sides of the workbench are provided with a pair of auxiliary lifting cylinders which form an upward jacking structure in a matching way; the bottom of mounting bracket with the discharge end top surface of workstation links to each other, the top of mounting bracket to the feed end direction level of workstation extends and is formed with the installation roof beam.
The switch backing plate levels the press after welding, wherein: the cushion block adjusting mechanism is installed on the bottom side of the installation beam in a matching mode; the cushion block adjusting motor is horizontally arranged at one end of the mounting beam in a matching manner; the other end of the cushion block adjusting transmission rod is mounted at the other end of the mounting beam in a matching mode through the bearing seat.
The switch backing plate levels the press after welding, wherein: the main cylinder adopts an upper jacking structure; the feeding auxiliary cylinders are provided with a pair and are horizontally matched and arranged on the top surface of the feeding end of the workbench; the discharge auxiliary cylinder is horizontally matched and arranged on the top surface of the discharge end of the workbench.
Has the advantages that:
the utility model discloses switch backing plate leveling press after welding structural design is simple, reasonable, and the main application uses with switch backing plate leveling process after welding, helps switch backing plate leveling process after welding to realize automated production, is applicable to some deformation plate and flatter, can realize the work of switch backing plate leveling after welding with auxiliary robot, can avoid the backing plate to stand up the leveling, can effectual reduction workman intensity of labour, improves production efficiency.
The leveling press after the welding of the turnout base plate is mainly suitable for leveling deformed plates, the inner side of the upper part of the machine body is provided with a cushion block adjusting mechanism, the mechanism consists of a cushion block, a cushion block adjusting motor and a cushion block adjusting transmission rod, and the cushion block can be horizontally moved and adjusted; a pair of auxiliary lifting cylinders are arranged on the left side and the right side of a workbench of the machine body, so that workpieces can be fixed conveniently; the feeding end and the discharging end of the worktable of the machine body are respectively provided with a feeding auxiliary cylinder and a discharging auxiliary cylinder, so that the feeding auxiliary cylinder and the discharging auxiliary cylinder are conveniently used for assisting the feeding and discharging of workpieces; a dense roller track is arranged between the feeding auxiliary cylinder and the discharging auxiliary cylinder, so that the sliding of the workpiece in and out is facilitated; the utility model discloses can realize the automated production of switch backing plate postweld leveling with auxiliary robot, can effectual reduction workman intensity of labour.
Drawings
Figure 1 is the utility model discloses the main view of switch backing plate postweld leveling press.
Fig. 2 is the left side view of the leveling press after the welding of the turnout base plate.
Detailed Description
As shown in figures 1 and 2, the utility model discloses switch backing plate welds back leveling press, including fuselage 1, main cylinder 2, feeding auxiliary cylinder 3, ejection of compact auxiliary cylinder 4, intensive gyro wheel track 5, cushion guiding mechanism 6 and electrical control system.
The machine body 1 comprises a workbench 11 and a mounting rack 12 arranged on one side of the workbench 11; the workbench 11 is internally provided with an accommodating space, and the outer walls of the left and right opposite sides of the accommodating space are provided with a pair of auxiliary lifting cylinders 13 which form an upward jacking structure in a matching manner; the auxiliary lifting cylinder 13 adopts a hydraulic oil cylinder, and the tail end of a piston rod of the auxiliary lifting cylinder is provided with a material supporting plate 131 for fixing a workpiece in a matching way; an auxiliary lifting cylinder electromagnetic valve is arranged on the outer side of the auxiliary lifting cylinder 13 in a matching mode, one end of the auxiliary lifting cylinder electromagnetic valve is connected with an external hydraulic source system in a matching mode through a hydraulic pipe, and the other end of the auxiliary lifting cylinder electromagnetic valve is connected with the auxiliary lifting cylinder 13 in a matching mode through a hydraulic pipe. The bottom end of the mounting frame 12 is connected to the top surface of the discharge end of the worktable 11, and the top end of the mounting frame 12 extends horizontally toward the feed end of the worktable 11 and is formed with a mounting beam 14.
The main cylinder 2 adopts a hydraulic oil cylinder which is of an upward jacking structure and is arranged at the inner side of the middle part of a workbench 11 of the machine body 1 in a matching way; wherein, the outer side of the main cylinder 2 is provided with a main cylinder electromagnetic valve in a matching way; one end of the main cylinder electromagnetic valve is connected with an external hydraulic source system in a matching way through a hydraulic pipe, and the other end of the main cylinder electromagnetic valve is connected with the main cylinder 2 in a matching way through a hydraulic pipe.
The feeding auxiliary cylinder 3 adopts a hydraulic oil cylinder, and is provided with a pair of hydraulic oil cylinders which are horizontally matched and arranged on the top surface of the feeding end of the worktable 11 of the machine body 1; wherein, the outer side of the feeding auxiliary cylinder 3 is provided with a feeding auxiliary cylinder electromagnetic valve in a matching way; one end of the electromagnetic valve of the feeding auxiliary cylinder is connected with an external hydraulic source system through a hydraulic pipe in a matching way, and the other end of the electromagnetic valve of the feeding auxiliary cylinder is connected with the feeding auxiliary cylinder 3 through a hydraulic pipe in a matching way.
The discharge auxiliary cylinder 4 adopts a hydraulic oil cylinder and is horizontally matched and arranged on the top surface of the discharge end of the workbench 11 of the machine body 1; wherein, the outer side of the discharge auxiliary cylinder 4 is provided with a discharge auxiliary cylinder electromagnetic valve in a matching way; one end of the electromagnetic valve of the discharge auxiliary cylinder is connected with an external hydraulic source system through a hydraulic pipe in a matching way, and the other end of the electromagnetic valve of the discharge auxiliary cylinder is connected with the discharge auxiliary cylinder 4 through a hydraulic pipe in a matching way.
The dense roller rail 5 has a pair and is fittingly installed on the top surface of the table 11 between the feed cylinder 3 and the discharge cylinder 4.
The cushion block adjusting mechanism 6 is matched and arranged at the bottom side of the mounting beam 13 of the mounting frame 12 of the machine body 1 and comprises a cushion block adjusting motor 61, a cushion block 62 and a cushion block adjusting transmission rod 63; the cushion block adjusting motor 61 is horizontally arranged at one end of the mounting beam 14 in a matching way; the cushion block adjusting transmission rod 63 adopts a transmission screw rod, one end of the transmission screw rod is connected with the power output end of the cushion block adjusting motor 61 in a matching way, the other end of the transmission screw rod is provided with a bearing seat 64 in a matching way, and the bearing seat 64 is arranged at the other end of the mounting beam 14 in a matching way; a pair of cushion blocks 64 are mounted on the rod body of the cushion block adjusting transmission rod 63 in a matching manner, and the pair of cushion blocks 64 are connected with the cushion block adjusting transmission rod 63 in a threaded fit manner.
The utility model discloses the work mode of switch backing plate postweld leveling press does:
after the cushion block 62 is adjusted to a proper position by the cushion block adjusting motor 61, the plate is placed on the upper portion of one end, close to the feeding auxiliary cylinder 3, of the dense roller rail 5, the feeding auxiliary cylinder 3 pushes the plate to the center position of the main cylinder 2, the auxiliary lifting cylinder 13 supports the plate through the material supporting plate 131 to be closely attached to the cushion block 64, after the main cylinder 2 is pushed up to be in contact with the plate, the auxiliary lifting cylinder 13 releases pressure, the main cylinder 2 starts to pressurize the plate, when the plate is deformed and the pressure of the main cylinder 2 is released and is not separated from the plate, the auxiliary lifting cylinder 13 is lifted to support the plate through the material supporting plate 131, the main cylinder 2 and the auxiliary lifting cylinder 13 fall the plate onto the dense roller rail 5 together, the discharging auxiliary cylinder 4 pushes the plate to one side, close to the feeding auxiliary cylinder 3, of the dense.
The electric control system mainly comprises a PLC controller and a servo driver; the PLC controller adopts Siemens s7-1200PLC which are respectively and electrically connected with a control end of an auxiliary lifting cylinder electromagnetic valve, a control end of a main cylinder electromagnetic valve, a control end of a feeding auxiliary cylinder electromagnetic valve and a control end of a discharging auxiliary cylinder electromagnetic valve through signal lines; the PLC controls the auxiliary lifting cylinder electromagnetic valve, the main cylinder electromagnetic valve, the feeding auxiliary cylinder electromagnetic valve and the discharging auxiliary cylinder electromagnetic valve in real time, and then controls the auxiliary lifting cylinder 13, the main cylinder 2, the feeding auxiliary cylinder 3 and the discharging auxiliary cylinder 4 to act.
The utility model has the advantages of simple design, rationally, be applicable to some and warp the plate and relatively level, can realize the work of switch backing plate postweld leveling with auxiliary robot, can effectual reduction workman intensity of labour, improve production efficiency.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (6)
1. The utility model provides a switch backing plate postweld leveling press which characterized in that: the press comprises a press body, a main cylinder, a feeding auxiliary cylinder, a discharging auxiliary cylinder, a dense roller track and a cushion block adjusting mechanism;
the machine body comprises a workbench and a mounting frame arranged on one side of the workbench; auxiliary lifting cylinders are arranged on two opposite sides of the workbench in a matched manner; the tail end of a piston rod of the auxiliary lifting cylinder is provided with a material supporting plate in a matching way;
the main cylinder is installed on the inner side of the middle part of the workbench in a matching manner;
the feeding auxiliary cylinder is installed at the feeding end of the workbench in a matching manner;
the discharge auxiliary cylinder is matched and arranged at the discharge end of the workbench;
the dense roller rails are arranged on the top surface of the workbench between the feeding auxiliary cylinder and the discharging auxiliary cylinder in a matching manner;
the cushion block adjusting mechanism is mounted on the upper part of the mounting frame in a matching manner and comprises a cushion block adjusting motor and a cushion block; the cushion block adjusting motor is installed at one end of the upper part of the mounting frame in a matching mode, and a cushion block adjusting transmission rod is connected to the power output end of the cushion block adjusting motor; and the cushion block adjusting transmission rod is provided with a cushion block in a matching way.
2. The switch pad post-weld leveling press as claimed in claim 1, wherein: the cushion block adjusting transmission rod is a transmission lead screw, one end of the cushion block adjusting transmission rod is connected with the power output end of the cushion block adjusting motor in a matching mode, and the other end of the cushion block adjusting transmission rod is provided with a bearing seat in a matching mode and is installed on the installation frame through the bearing seat in a matching mode.
3. The switch pad post-weld leveling press as claimed in claim 2, wherein: the cushion block is provided with a pair of cushion blocks, and each cushion block is in fit connection with the cushion block adjusting transmission rod through threads.
4. The switch pad post-weld leveling press as claimed in claim 1, wherein: the workbench is internally provided with an accommodating space, and the outer walls of the left and right opposite sides of the workbench are provided with a pair of auxiliary lifting cylinders which form an upward jacking structure in a matching way; the bottom of mounting bracket with the discharge end top surface of workstation links to each other, the top of mounting bracket to the feed end direction level of workstation extends and is formed with the installation roof beam.
5. The switch pad post-weld leveling press as claimed in claim 4, wherein: the cushion block adjusting mechanism is installed on the bottom side of the installation beam in a matching mode; the cushion block adjusting motor is horizontally arranged at one end of the mounting beam in a matching manner; the other end of the cushion block adjusting transmission rod is installed at the other end of the mounting beam in a matching mode through a bearing seat.
6. The switch pad post-weld leveling press as claimed in claim 1, wherein: the main cylinder adopts an upper jacking structure; the feeding auxiliary cylinders are provided with a pair and are horizontally matched and arranged on the top surface of the feeding end of the workbench; the discharge auxiliary cylinder is horizontally matched and arranged on the top surface of the discharge end of the workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021146729.7U CN212349938U (en) | 2020-06-19 | 2020-06-19 | Switch backing plate postweld leveling press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021146729.7U CN212349938U (en) | 2020-06-19 | 2020-06-19 | Switch backing plate postweld leveling press |
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| Publication Number | Publication Date |
|---|---|
| CN212349938U true CN212349938U (en) | 2021-01-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021146729.7U Active CN212349938U (en) | 2020-06-19 | 2020-06-19 | Switch backing plate postweld leveling press |
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| CN (1) | CN212349938U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111659762A (en) * | 2020-06-19 | 2020-09-15 | 中铁宝桥集团有限公司 | Switch backing plate postweld leveling press |
-
2020
- 2020-06-19 CN CN202021146729.7U patent/CN212349938U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111659762A (en) * | 2020-06-19 | 2020-09-15 | 中铁宝桥集团有限公司 | Switch backing plate postweld leveling press |
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