CN212330630U - Full-automatic grinding line - Google Patents
Full-automatic grinding line Download PDFInfo
- Publication number
- CN212330630U CN212330630U CN202020596558.1U CN202020596558U CN212330630U CN 212330630 U CN212330630 U CN 212330630U CN 202020596558 U CN202020596558 U CN 202020596558U CN 212330630 U CN212330630 U CN 212330630U
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- polishing
- axis
- driving
- workpiece table
- workpiece
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- 230000007246 mechanism Effects 0.000 claims abstract description 136
- 238000005498 polishing Methods 0.000 claims abstract description 123
- 238000000034 method Methods 0.000 claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 11
- 238000007664 blowing Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000011521 glass Substances 0.000 description 19
- 239000000428 dust Substances 0.000 description 9
- 238000003754 machining Methods 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
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- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses a full-automatic polishing processing line, which comprises a conveying line and a plurality of polishing devices, wherein each polishing device comprises a machine body, a polishing mechanism, a workpiece table, a first driving mechanism, a second driving mechanism and a feeding mechanism, and the first driving mechanism is used for driving the polishing mechanism to move along the X-axis direction, the Y-axis direction and the Z-axis direction; the first driving mechanism is used for driving the polishing mechanism to rotate around an X axis, a Y axis and a Z axis; the workpiece table is positioned on the motion trail of the polishing mechanism; the workpiece table can rotate around the Y axis and can rotate around the Z axis; the second driving mechanism is used for driving the workpiece table to rotate; the feeding mechanism is used for conveying workpieces; the feeding mechanism of each polishing device is connected with the conveying line. The utility model discloses a full-automatic processing line of polishing, it can carry out the operation of polishing of a plurality of work pieces simultaneously, and can link up the different processes of polishing, and it is efficient to polish.
Description
Technical Field
The utility model relates to the technical field of machining, especially, relate to a full-automatic processing line of polishing.
Background
At present, when a product is processed (such as a glass screen and the like), generally, the product is polished by cleaning, polishing, cleaning and other processes, for example, the glass screen needs to be processed along the edge contour of the product, and particularly, when the curved screen is processed, a polishing head needs to be matched with the glass screen for processing at a plurality of angles so as to prevent the processing dead angle. In addition, when the glass screen is polished, different processing procedures such as rough processing and finish processing may be performed, and different processing needs different processing equipment to complete, so that the workpiece needs to be transferred to different equipment.
However, the existing workpiece transfer is usually performed manually or by a manipulator, and when the number of processing procedures is large, the continuity of different devices is poor, so that the transfer efficiency and the production efficiency in the whole production process are low. However, the existing polishing equipment has low automation degree and cannot process the glass screen at multiple angles.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model aims to provide a full-automatic polishing line, which can simultaneously polish a plurality of workpieces, can link different polishing processes and has high polishing efficiency.
The purpose of the utility model is realized by adopting the following technical scheme:
a full-automatic polishing processing line comprises a conveying line and a plurality of polishing devices, wherein each polishing device comprises a machine body, a polishing mechanism, a workpiece table, a first driving mechanism, a second driving mechanism and a feeding mechanism, and the first driving mechanism is used for driving the polishing mechanism to move along the X-axis direction, the Y-axis direction and the Z-axis direction; the first driving mechanism is used for driving the polishing mechanism to rotate around an X axis, a Y axis and a Z axis; the workpiece table is positioned on the motion trail of the polishing mechanism; the workpiece table can rotate around a Y axis and can rotate around a Z axis; the second driving mechanism is used for driving the workpiece table to rotate; the feeding mechanism is used for conveying workpieces; the feeding mechanism of each polishing device is connected with the conveying line.
Preferably, the polishing mechanism comprises a polishing frame and a polishing head, and the polishing head is detachably mounted on the polishing frame; the grinding frame is synchronously connected with the power output end of the first driving mechanism.
Preferably, the polishing frame is provided with a blowing mechanism, and the blowing mechanism is used for blowing air to the workpiece table.
Preferably, the polishing frame is provided with a camera, and the camera is used for shooting a workpiece on the workpiece table and transmitting an image signal.
Preferably, a tool magazine is arranged on the machine body, and a plurality of polishing heads and tool setting gauges are arranged in the tool magazine; the tool magazine is arranged on the motion trail of the polishing frame.
Preferably, the power output end of the first driving mechanism is further provided with a clamping piece.
Preferably, the second driving mechanism comprises a first motor, a second motor and a rotary seat, the rotary seat is fixed on the machine body, an installation plate and the first motor are rotatably installed on the rotary seat, and the first motor is used for driving the installation plate to rotate around the Y axis; the mounting plate is provided with the second motor and the workpiece table; and the second motor is used for driving the workpiece table to rotate around the Z axis.
Preferably, a dust collection disc is arranged below the workpiece table.
Preferably, the feeding mechanism comprises a feeding frame and an electric trolley, and the feeding frame is arranged on one side of the machine body; the feeding frame is provided with a walkway; the electric trolley is used for carrying a workpiece to walk to the walkway; the two sides of the walkway are provided with jacking mechanisms, and each jacking mechanism comprises a jacking plate and a jacking plate driving mechanism; the jacking plate driving mechanism is used for driving the jacking plate to move along the height direction of the walkway; the jacking plate is used for jacking a workpiece on the electric trolley to the top end of the feeding frame after moving upwards;
the conveying line comprises a first conveying section and a plurality of second conveying sections, and a plurality of second conveying sections and a plurality of polishing devices are arranged on two sides of the first conveying section; one end of each second conveying section is connected with the first conveying section, and the other end of each second conveying section is correspondingly connected with the walkways one by one; the electric trolley is matched with the first conveying section and the second conveying section in a rolling manner.
Preferably, the first drive mechanism comprises a multi-axis robot.
Compared with the prior art, the beneficial effects of the utility model reside in that: its transfer chain can link up each equipment of polishing, and the transfer chain can carry same work piece to the equipment of polishing of difference and carry out the processing of same work piece different processes, also can carry different work pieces to the equipment of polishing of difference and carry out the polishing of same process simultaneously, improves machining efficiency. In addition, workpieces on the conveying line are received by the feeding mechanism and transferred to a workpiece table of the corresponding polishing device, the polishing mechanism can move along the X-axis direction, the Y-axis direction and the Z-axis direction under the driving of the first driving mechanism, namely, the polishing mechanism moves back and forth, left and right and moves up and down, so that the polishing mechanism moves above the workpieces on the workpiece table to polish the workpieces on the workpiece table, and the workpieces rotate around the Y-axis direction or the Z-axis under the driving of the workpiece table, so that the workpieces can be processed at multiple angles, and dead angles in processing are avoided.
Drawings
FIG. 1 is a schematic structural view of a full-automatic polishing line of the present invention;
fig. 2 is a schematic structural view of the polishing device of the present invention;
fig. 3 is a schematic view of an assembly structure of the first driving mechanism, the polishing head and the clamping member of the present invention;
fig. 4 is a schematic structural view of the polishing frame of the present invention;
fig. 5 is a schematic structural view of the workpiece table of the present invention;
fig. 6 is a schematic structural diagram of the feeding mechanism of the present invention.
In the figure: 100. polishing equipment; 10. a body; 21. a first drive mechanism; 22. polishing head; 23. clamping and taking the workpiece; 24. a camera; 25. a blowing mechanism; 30. a workpiece stage; 40. a dust collection tray; 50. a feeding frame; 51. a jacking plate; 52. a jacking plate driving mechanism; 60. a tool magazine; 70. a first motor; 90. an electric trolley; 200. and (5) conveying the line.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments:
as shown in fig. 1-6, the full-automatic polishing line includes a conveying line 200 and a plurality of polishing apparatuses 100, and each polishing apparatus 100 includes a machine body 10, a polishing mechanism, a workpiece table 30, a first driving mechanism 21, a second driving mechanism and a feeding mechanism, and under the driving of the first driving mechanism 21, the polishing mechanism can move along the X-axis direction, the Y-axis direction and the Z-axis direction, that is, the polishing mechanism moves back and forth, left and right and up and down. Meanwhile, the first driving mechanism 21 can drive the polishing mechanism to rotate around the X axis, the Y axis and the Z axis, that is, the polishing mechanism can have rotational degrees of freedom in three directions. Specifically, the workpiece stage 30 is located on the motion track of the polishing mechanism, and the workpiece stage 30 can be driven by the second driving mechanism to rotate around the Y axis or rotate around the Z axis. The feeding mechanism can convey workpieces, the feeding mechanism of each polishing device 100 is connected with the conveying line 200, and the conveyed workpieces can be transferred to the workpieces through the manipulator.
On the basis of the structure, use the utility model discloses a during full-automatic processing line of polishing to the processing work piece is the glass screen for the example, and transfer chain 200 can link up each equipment 100 of polishing, and transfer chain 200 can carry the glass screen to the feed mechanism who corresponds equipment 100 of polishing, and the glass screen can be carried to organism 10 one side by feed mechanism, and the work piece of carrying can shift to on the work piece platform 30 through the manipulator.
When polishing, the first driving mechanism 21 drives the polishing mechanism to move back and forth and left and right, so that the polishing mechanism moves to the glass screen of the workpiece table 30, and after the polishing mechanism is positioned above the glass screen, the polishing mechanism can move downwards under the driving of the first driving mechanism 21 and is close to the glass screen.
After two long sides of the glass screen are polished, the first driving mechanism 21 can drive the polishing mechanism to move forward to one of the wide sides of the glass screen, and the polishing mechanism can polish the wide side. And in the process of polishing, the first driving mechanism 21 drives the polishing mechanism to rotate around the Y axis, and when the polishing mechanism can rotate around the width, the width can be polished along the curved surface. In the machining process, the first driving mechanism 21 can drive the polishing mechanism to move left and right in a reciprocating mode so as to polish different sections of the wide edge. After one of the wide edges is polished, the first driving mechanism 21 can drive the polishing mechanism to move backwards, so that the polishing mechanism can move to the other long edge of the glass screen to perform processing and polishing, and the actions are repeated.
Of course, after the long edge and the wide edge are polished, the first driving mechanism 21 can drive the polishing mechanism to move to the corner of the glass screen to polish the corner, and the first driving mechanism 21 drives the polishing mechanism to rotate around the X axis, the Y axis or the Z axis, so that the corner can be processed at multiple angles.
In addition, the glass screen can rotate around the Y-axis direction or the Z-axis under the driving of the workpiece table 30, and the glass screen can be compensated relative to the rotating angle of the grinding mechanism, so that multi-angle processing is realized, and the processing dead angle is avoided.
Of course, it should be noted that the conveying line 200 may convey the same workpiece to different polishing apparatuses 100 to perform different processes on the same workpiece, and may also convey different workpieces to different polishing apparatuses 100 to perform polishing on the same process at the same time, so as to improve the processing efficiency.
In this embodiment, the first driving mechanism 21 may be implemented by a multi-axis robot in the prior art, and the multi-axis robot may preset data to be polished for a product, and then preset a polishing route, so that the automation degree is higher.
Preferably, the polishing mechanism comprises a polishing frame and a polishing head 22, the polishing head 22 is detachably mounted on the polishing frame, the polishing frame is synchronously connected with the power output end of the first driving mechanism 21, so that the first driving mechanism 21 drives the polishing frame to move, the polishing head 22 mounted on the polishing frame can be driven to move, the polishing head 22 is detachably mounted on the polishing frame, and therefore the polishing head 22 can be replaced according to the thickness degree of polishing to polish different workpieces.
Further, still be equipped with blast mechanism 25 on the frame of polishing, blast mechanism 25 is used for blowing to work piece platform 30, so, the accessible will be blast mechanism 25 and outside fan or air supply equipment intercommunication, and when polishing, blast mechanism 25 bloies to work piece platform 30 is gone up, not only can blow away the abrasive dust that produces when polishing, prevents that the abrasive dust from gluing on the work piece and influencing the precision of polishing. In addition, sanding head 22 may be air cooled. It should be noted that the blowing mechanism 25 can be implemented by a blower gun in the prior art.
Further, still can be equipped with camera 24 on the frame of polishing, camera 24 is used for shooing and conveying image signal to the work piece on the work piece platform 30, and like this, camera 24 can shoot the work piece on the work piece platform 30, reads the profile of work piece and gives foretell first actuating mechanism 21 to multiaxis robot example, and multiaxis robot can directly carry out predetermined circuit according to the profile of product and process more accurately.
In addition, still can be equipped with tool magazine 60 on organism 10, be equipped with a plurality of head 22 and tool setting appearance in the tool magazine 60, this tool magazine 60 is located on the movement track of the frame of polishing, so, can assemble the head 22 of polishing of a plurality of precisions in the tool magazine 60, can select as required, when needs finish machining, first actuating mechanism 21 can drive head 22 and move to tool magazine 60 position, carries out the tool changing, can move to tool setting appearance department after the tool changing and carry out the tool setting, and it is more accurate to dress the knife. It should be noted that the tool setting gauge can be obtained from the existing market. Of course, the above-described removable connection of sanding head 22 to the sanding block may be a plug-in or screw connection, so that when changing tools, only a rotational or direct up-and-down movement is required to change tools.
Preferably, a clamping member 23 may be further disposed at a power output end of the first driving mechanism 21, and the clamping member 23 may be a pneumatic finger or a vacuum chuck assembly in the prior art, and can clamp the workpiece conveyed by the feeding mechanism onto the workpiece table 30, so that the first driving mechanism 21 can simultaneously realize the operation of the polishing mechanism and the transfer of the workpiece, and power resources are saved.
Preferably, referring to fig. 5, the second driving mechanism in this embodiment includes a first motor 70, a second motor and a rotating base, the rotating base is fixed on the machine body 10, a mounting plate and the first motor 70 are rotatably mounted on the rotating base, and specifically, the first motor 70 is used for driving the mounting plate to rotate around the Y axis; the mounting plate is provided with a second motor and a workpiece table 30; the second motor is used for driving the workpiece table 30 to rotate around the Z axis. Thus, when a workpiece is placed on the workpiece table 30, the first motor 70 can drive the mounting plate to rotate, so that the workpiece placed on the workpiece table 30 can be driven to rotate around the Y axis by the rotation of the mounting plate, and the workpiece table 30 can be driven to rotate relative to the mounting plate by the second motor so that the workpiece can be driven to rotate around the Z axis.
Certainly, the dust collection disc 40 can be arranged below the workpiece table 30, so that generated abrasive dust can fall below the workpiece table 30 in the workpiece processing process and is adsorbed by the dust collection disc 40, the abrasive dust is prevented from flying, and the abrasive dust is conveniently and intensively treated.
Preferably, the automatic polishing apparatus 100 further comprises a feeding frame 50 and an electric trolley 90, referring to fig. 6, the feeding frame 50 is disposed on one side of the machine body 10, a walkway can be disposed on the feeding frame 50, and the electric trolley 90 can carry the workpiece to walk to the walkway. Both sides of the specific walkway are provided with jacking mechanisms, and each jacking mechanism comprises a jacking plate 51 and a jacking plate driving mechanism 52; the jacking plate driving mechanism 52 is used for driving the jacking plate 51 to move along the height direction of the walkway; the lifting plate 51 is used for lifting the workpiece on the electric trolley 90 to the top end of the upper rack 50 after moving upwards.
In addition, the conveying line 200 includes a first conveying section and a plurality of second conveying sections, wherein a plurality of second conveying sections and a plurality of polishing devices 100 are arranged on both sides of the first conveying section, the polishing devices 100 are distributed at intervals along the conveying direction of the first conveying section, one end of each second conveying section is connected to the first conveying section, and the other end of each second conveying section is correspondingly connected to the walkway one by one; the electric trolley 90 is matched with the first conveying section and the second conveying section in a rolling way.
When the workpieces are transported, the workpiece tray loaded with the workpieces can be placed on the electric trolley 90, the electric trolley 90 can walk along the first conveying section, and when the electric trolley 90 walks to one of the second conveying sections, the electric trolley can walk along the second conveying section to the path of the feeding frame 50 of the polishing equipment 100 at the corresponding position.
After the electric trolley 90 drives the workpiece tray to travel to the path of the upper rack 50, the lifting plate driving mechanism 52 can drive the lifting plate 51 to lift up, so as to lift up the workpiece tray on the electric trolley 90, and the clamping member 23 on the first driving mechanism 21 can clamp the workpiece on the lifting plate 51 and transfer the workpiece to the workpiece table 30 for polishing the workpiece.
When one of the grinding devices 100 grinds the workpiece, the other electric trolley 90 can repeat the actions, and the workpiece is conveyed to the other grinding device 100 for grinding, so that the continuity of the machined workpiece is improved.
Of course, the transfer of the workpiece from the loading frame 50 to the workpiece table 30 can be directly performed by a robot in the prior art without the above-described grippers 23.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes are intended to fall within the scope of the claims.
Claims (10)
1. A full-automatic polishing processing line is characterized by comprising a conveying line and a plurality of polishing devices, wherein each polishing device comprises a machine body, a polishing mechanism, a workpiece table, a first driving mechanism, a second driving mechanism and a feeding mechanism, and the first driving mechanism is used for driving the polishing mechanism to move along the X-axis direction, the Y-axis direction and the Z-axis direction; the first driving mechanism is used for driving the polishing mechanism to rotate around an X axis, a Y axis and a Z axis; the workpiece table is positioned on the motion trail of the polishing mechanism; the workpiece table can rotate around a Y axis and can rotate around a Z axis; the second driving mechanism is used for driving the workpiece table to rotate; the feeding mechanism is used for conveying workpieces; the feeding mechanism of each polishing device is connected with the conveying line.
2. The fully automatic sanding processing line of claim 1 wherein the sanding mechanism includes a sanding block and a sanding head removably mounted to the sanding block; the grinding frame is synchronously connected with the power output end of the first driving mechanism.
3. The fully automatic sanding processing line of claim 2 wherein the sanding block has a blower mechanism for blowing air to the workpiece table.
4. The fully automatic sanding processing line of claim 2 wherein the sanding frame has a camera for capturing images of the workpiece on the workpiece table and transmitting image signals.
5. The full-automatic grinding processing line according to claim 2, wherein a tool magazine is arranged on the machine body, and a plurality of grinding heads and tool setting gauges are arranged in the tool magazine; the tool magazine is arranged on the motion trail of the polishing frame.
6. The fully automatic sanding processing line of any one of claims 1-5 wherein the power take off of the first drive mechanism is further provided with a gripper.
7. The fully automatic sanding processing line of any one of claims 1-5, wherein the second drive mechanism comprises a first motor, a second motor, and a rotatable base, the rotatable base being secured to the body, the rotatable base having a mounting plate rotatably mounted thereon and the first motor for rotating the mounting plate about the Y-axis; the mounting plate is provided with the second motor and the workpiece table; and the second motor is used for driving the workpiece table to rotate around the Z axis.
8. The fully automatic sanding processing line of any one of claims 1-5 wherein a suction pan is provided below the workpiece table.
9. The fully automatic sanding processing line according to any of the claims 1 to 5, characterized in that the feeding mechanism comprises a feeding frame and an electric trolley, the feeding frame is arranged at one side of the machine body; the feeding frame is provided with a walkway; the electric trolley is used for carrying a workpiece to walk to the walkway; the two sides of the walkway are provided with jacking mechanisms, and each jacking mechanism comprises a jacking plate and a jacking plate driving mechanism; the jacking plate driving mechanism is used for driving the jacking plate to move along the height direction of the walkway; the jacking plate is used for jacking a workpiece on the electric trolley to the top end of the feeding frame after moving upwards;
the conveying line comprises a first conveying section and a plurality of second conveying sections, and a plurality of second conveying sections and a plurality of polishing devices are arranged on two sides of the first conveying section; one end of each second conveying section is connected with the first conveying section, and the other end of each second conveying section is correspondingly connected with the walkways one by one; the electric trolley is matched with the first conveying section and the second conveying section in a rolling manner.
10. The fully automated sanding process line of any one of claims 1-5, wherein the first drive mechanism comprises a multi-axis robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020596558.1U CN212330630U (en) | 2020-04-20 | 2020-04-20 | Full-automatic grinding line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020596558.1U CN212330630U (en) | 2020-04-20 | 2020-04-20 | Full-automatic grinding line |
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| Publication Number | Publication Date |
|---|---|
| CN212330630U true CN212330630U (en) | 2021-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020596558.1U Expired - Fee Related CN212330630U (en) | 2020-04-20 | 2020-04-20 | Full-automatic grinding line |
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| CN (1) | CN212330630U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111347332A (en) * | 2020-04-20 | 2020-06-30 | 深圳爱多多环保科技有限公司 | Full-automatic grinding line |
-
2020
- 2020-04-20 CN CN202020596558.1U patent/CN212330630U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111347332A (en) * | 2020-04-20 | 2020-06-30 | 深圳爱多多环保科技有限公司 | Full-automatic grinding line |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210112 |