Background
The dip brazing, also called brazing in liquid medium, is to dip the weldment partially or wholly into salt, mixture solution or brazing filler metal solution, and realize the brazing process by the heat of these liquid media, X55 soldering lug, drill bit hard soldering lug, etc., because of its characteristics such as small size, high precision requirement, many lines on the surface, etc., cause its production efficiency lower, former equipment complicated, control is tedious.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above-mentioned problem that exists to current technique, provide a cold mound former of flooding soldering lug, the utility model discloses the technical problem that will solve makes cold mound former compact structure how.
The purpose of the utility model can be realized by the following technical proposal: a cold-heading forming device for dipping welding sheets is characterized by comprising a machine body, a hydraulic cylinder, a raw material feeding mechanism, a cutting mechanism, a feeding and blanking mechanism and a heading and forming mechanism, wherein a cylinder body of the hydraulic cylinder is fixed on the machine body, a linkage plate is fixedly arranged on a push rod of the hydraulic cylinder, the raw material feeding mechanism comprises a feeding and guiding hole for inserting strip-shaped raw materials, the cutting mechanism comprises a blanking groove which is longitudinally arranged and vertical to the feeding and guiding hole, a cutting tool bit inserted in the blanking groove is fixedly arranged on the linkage plate, the feeding and blanking mechanism comprises a rotating wheel which is rotatably connected on the machine body, a plurality of positioning holes are uniformly arranged on the rotating wheel in the circumferential direction, the positioning holes can be positioned right below the blanking groove, a first pressing block is fixedly arranged on the linkage plate, a first guiding hole is transversely formed in the machine body, and a first sliding block is connected in the first guiding hole in a sliding manner, the first sliding block is rotatably connected with a first roller matched with the side face of the first pressing block, a first reset spring is arranged between the first sliding block and the first guide hole, the first sliding block is longitudinally provided with a second guide hole, a first wedge-shaped block is slidably connected in the second guide hole, a second reset spring is connected between the first wedge-shaped block and the second guide hole, the guide inclined plane of the first wedge-shaped block faces one side of the first guide hole, and the first wedge-shaped block is positioned on one side, close to the first guide hole, of the vertical plane where the axis of the rotating wheel is positioned; when the first pressing block moves downwards, the first sliding block can be driven to move towards the first guide hole, and when the first sliding block moves away from the first guide hole, the first wedge-shaped block can rotate a certain angle with the rotating wheel; a support plate is arranged on the machine body, and the rotating wheel rotates to enable the blank in the positioning port to fall onto the support plate; the pier forming mechanism comprises a die orifice positioned on the carrier plate and a pier pressing column fixedly arranged on the linkage plate, and the pier pressing column can punch a blank positioned in the die orifice when the linkage plate moves downwards.
Furthermore, the machine body is fixedly provided with two aligning rods which are respectively positioned at two sides of the rotating wheel, two side surfaces of the rotating wheel are respectively provided with aligning openings which are in one-to-one correspondence with the positioning openings, one end of the aligning rod, which faces the rotating wheel, is provided with a mounting hole, a positioning ball is connected in the mounting hole in a sliding manner, and a first compression spring is connected between the positioning ball and the bottom of the mounting hole.
Furthermore, a third guide hole formed in the machine body is formed in the lower portion of the first sliding block, a second wedge-shaped block is connected to the inside of the third guide hole in a longitudinal sliding mode, the guide inclined plane of the second wedge-shaped block faces to the side far away from the first guide hole, the first sliding block can abut against the end face of the second wedge-shaped block, and a second compression spring in a compression state is connected between the second wedge-shaped block and the third guide hole.
Furthermore, two first suspension arms are fixedly arranged on the linkage plate, a pin shaft is rotatably connected onto the first suspension arms, a second pressing block is rotatably connected onto the pin shaft through torsional springs, two material pushing plates respectively corresponding to the two suspension arms are arranged on the machine body, a second roller is rotatably connected onto one end, close to the second pressing block, of each material pushing plate, a plurality of limiting plates are fixedly arranged on the material pushing plates and positioned below the material pushing plates, a plurality of track control assemblies corresponding to the limiting plates are arranged on the machine body, each track control assembly comprises two positioning columns respectively positioned on the inner side and the outer side of each limiting plate, an interval is reserved between the axis of one positioning column on the same track control assembly and the axis of the other positioning column, a third roller is rotatably connected onto one end, close to each limiting plate, of each positioning column, far away from each limiting plate, of each positioning column is connected with a third, the second pressing block moves downwards to push a second roller and a material pushing plate connected with the second roller to move horizontally, and when the material pushing plate moves horizontally, a limiting plate on the material pushing plate can sequentially abut against two third rollers on the inner side and the outer side of the material pushing plate; when the limiting plate abuts against the third roller positioned on the outer side of the limiting plate, the inner ends of the two material pushing plates are close to each other, and when the limiting plate abuts against the third roller positioned on the inner side of the limiting plate, the two material pushing plates are separated from each other; the inner sides of the two material pushing plates are respectively provided with a plurality of semicircular notches, the two corresponding notches on the two material pushing plates can form a material opening enclosing a blank when the two material pushing plates are close to each other, and one ends of the two material pushing plates, which are far away from the discharging direction, are also provided with a bayonet with the radian of 100-120 degrees; and a return spring which can enable the material pushing plate to be close to the second pressing block is arranged between the material pushing plate and the machine body.
Furthermore, a plurality of rectangular positioning blocks are fixedly arranged on the machine body, and limiting grooves corresponding to the positioning blocks one to one are formed in the material pushing plate.
Furthermore, the lower end of the cutting tool bit is provided with a coating opening matched with the outer wall surface of the strip-shaped raw material.
Furthermore, the raw material feeding mechanism comprises a feeding base, two guide grooves which are respectively arranged on two sides of the feeding base and two trigger blocks which are respectively connected in the two guide grooves in a sliding manner, one end, close to the feeding direction, of each trigger block is rotatably connected with a fourth roller, an extension arm positioned below the linkage plate is fixedly arranged on the linkage plate, a third pressing block is rotatably connected onto the extension arm and can move downwards to push the trigger blocks to translate in the guide grooves, and a fourth reset spring for driving the third pressing block to reset is connected between the position, deviated from the rotation center, of the third pressing block and the extension arm; the feeding mechanism is characterized in that a feeding hole is formed in the feeding base, a plurality of non-return blocks are uniformly arranged at one end, far away from the feeding direction, of the feeding hole in the circumferential direction, the inner ends of the non-return blocks are hinged to the feeding base, a non-return spring in a stretching state is connected between the outer ends of the non-return blocks and the hole wall of the feeding hole, a non-return inclined plane is arranged at the inner ends of the non-return blocks, the distance from one end, close to the feeding direction, of each non-return inclined plane to a hinged joint is larger than the distance from the other end of each non-return inclined plane to the hinged joint, a pushing block connected into the feeding hole in a sliding mode is fixedly arranged at the other end of each triggering block, a clamp spring groove is formed in the inner wall of the feeding hole, an annular elastic.
Furthermore, a fifth return spring is connected between the material pushing block and the inner wall of the feeding hole at one end of the feeding hole close to the feeding direction.
The working process of the cold heading forming equipment is as follows:
pushing the raw material: the linear or strip-shaped raw material is inserted into a feeding hole and a feeding and guiding hole, a hydraulic cylinder is started to enable a linkage plate to move downwards, a third pressing block moves downwards to push a fourth roller, a trigger block moves towards the feeding direction, a pushing block extrudes the middle part of an elastic sheet to reduce the space of an inner hole of the elastic sheet, the inner wall of the inner hole of the elastic sheet is pressed on the outer wall of the raw material, the elastic sheet and the pushing block continue to move towards the feeding direction to enable the raw material to be pushed towards the feeding direction until the end part of the raw material abuts against the wall surface of a blanking groove, in the process, the non-return block is not extruded by the pushing block, a non-return spring provides tension for the outer end of the non-return block, the non-return inclined plane swings to the vicinity of the raw material compared with the hinged point of the non-return block, namely; in the process of resetting the hydraulic cylinder, the third pressing block does not cause large resistance to the fourth roller, the pushing block returns under the action of the fifth reset spring, the middle part of the elastic piece is pressed and weakened, the raw material is separated from the inner hole of the elastic piece, so that the raw material is not driven to move synchronously in the process of returning the pushing block, moreover, the non-return block is righted under the action of the pushing block, the part of the non-return block, which is far away from the hinge point, is close to the raw material, namely is in contact with the raw material, and the raw material and the pushing block are prevented from moving synchronously.
Shearing raw materials: the linkage plate moves downwards under the action of the hydraulic cylinder, the cutting tool bit moves downwards, the raw material is cut at the position of the feeding and guiding hole, and the cut blank falls into the positioning opening which is arranged on the rotating wheel and faces upwards.
Rotation of the runner: the linkage plate moves downwards, the first pressing block acts on the first roller to enable the first sliding block to move towards the discharging direction, the first wedge-shaped block is compressed and is separated from contact with the rotating wheel, at the time, the cutting stage is performed, after the cutting is completed, the first sliding block resets, the first wedge-shaped block extends out and acts on the rotating wheel, and the eccentric position of the rotating wheel is stressed to rotate; the second wedge type piece can carry on spacingly to first slider, avoids it to break away from the track that slides that corresponds, and can be through compressing the first guiding hole of smooth and easy entering of second wedge type piece when just first slider inserts.
In order to ensure that the rotating wheel rotates by an angle of only one equant positioning opening every time, positioning balls are arranged, and the positioning balls can be partially inserted into the alignment openings on the rotating wheel, so that the rotating angle of the rotating wheel is accurate.
In the process of pushing the raw materials, a second pressing block downwards acts on a second roller, when the second pressing block does not act on the second roller, the material pushing plate is reset, in a cycle that the material pushing plate moves from front to back, the material pushing plate is moved towards the material discharging direction, after moving for a certain distance, the limiting plate sequentially passes through a third roller on the positioning column positioned on the inner side of the material pushing plate and a third roller on the positioning column positioned on the outer side of the limiting plate, so that two symmetrically distributed material pushing plates perform motions of folding and moving forwards, gradually opening and moving forwards, then gradually closing and moving backwards and finally folding, in the process of moving forwards, the blank positioned on the supporting plate is pushed towards the material discharging direction, when the blank is gradually opened, the blank is continuously pushed and the limitation on the blank is gradually removed, until the limitation on the blank is completely removed, the blank is gradually closed and moved backwards, and the next blank is wrapped before moving backwards to completely closing, at the moment, the blank is wrapped by two clamping openings which are respectively arranged on two material pushing plates and have the radian between 100 and 120, the material pushing plates move backwards through the pulling force of a return spring, the blank can be firstly placed in a semi-enclosed limiting part formed by two bayonets, then pushed into a material opening formed by two notches, then sent into a die opening below a pier pressing column, and finally pushed away from the carrier plate for blanking.
And (3) a pier pressing process: when the linkage plate moves downwards, the pier pressing column also moves downwards, and the blank in the die opening is subjected to pier forming.
Although the stroke of the linkage plate is not long, all actions are still in sequence, and the sequence is as follows: the method comprises the steps of raw material pushing, raw material shearing into blanks, blank pressing, blank pushing and rotating by a rotating wheel. The rotating wheel is connected with the machine body through a one-way bearing.
Compared with the prior art, the scheme has the following advantages:
the whole structure is simple, all processes are controlled by one power source, and the structure is compact and reliable;
the device is realized by a pure mechanical structure, and the influence of high temperature, dust and the like on the electric parts is avoided.
By adopting the design of the positioning column, the limiting plate and the upper molding opening of the material pushing plate, the blank can sequentially complete three steps of material feeding, intermediate material feeding and pier pressure material feeding, the structure is very simple and reliable, and complicated electromechanical control parts such as clamping, positioning and shape keeping of the blank are omitted in the cold-pier processing process of the soldering lug with smaller size;
through this equipment, can realize the high-efficient output of soldering lug, greatly reduced human cost and equipment cost.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
As shown in fig. 1 to 14, the cold heading forming device includes a machine body 11, a hydraulic cylinder 12, a raw material feeding mechanism, a cutting mechanism, a feeding and blanking mechanism and a heading forming mechanism, wherein a cylinder body of the hydraulic cylinder 12 is fixed on the machine body 11, a push rod of the hydraulic cylinder 12 is fixedly provided with a linkage plate 13, the raw material feeding mechanism includes a feeding and guiding hole 21 for inserting strip raw materials, the cutting mechanism includes a blanking slot 22 which is longitudinally arranged and perpendicular to the feeding and guiding hole 21, the linkage plate 13 is fixedly provided with a cutting tool bit 23 inserted in the blanking slot 22, the feeding and blanking mechanism includes a rotating wheel 24 rotatably connected to the machine body 11, a plurality of positioning ports 25 are uniformly arranged on the rotating wheel 24 in the circumferential direction, the positioning ports 25 can be positioned under the blanking slot 22, the linkage plate 13 is fixedly provided with a first pressing block 26, a first guiding hole 27 is transversely arranged on the machine body 11, a first sliding block 28 is slidably connected in the first guiding hole 27, a first roller 31 matched with the side face of the first pressing block 26 is rotatably connected to the first sliding block 28, a first reset spring 32 is arranged between the first sliding block 28 and the first guide hole 27, a second guide hole 33 is longitudinally formed in the first sliding block 28, a first wedge-shaped block 34 is slidably connected to the second guide hole 33, a second reset spring 35 is connected between the first wedge-shaped block 34 and the second guide hole 33, the guide inclined plane of the first wedge-shaped block 34 faces one side of the first guide hole 27, and the first wedge-shaped block 34 is positioned on one side, close to the first guide hole 27, of the vertical plane where the axis of the rotating wheel 24 is positioned; when the first pressing block 26 moves downwards, the first sliding block 28 can be driven to move towards the first guide hole 27, and when the first sliding block 28 moves towards the direction far away from the first guide hole 27, the first wedge-shaped block 34 can rotate at a certain angle with the toggle rotating wheel 24; a carrier plate 36 is arranged on the machine body 11, and the rotating wheel 24 rotates to enable the blank in the positioning opening 25 to fall onto the carrier plate 36; the upsetting and pressing forming mechanism comprises a die orifice 66 positioned on the carrier plate 36 and an upsetting column 37 fixedly arranged on the linkage plate 13, and the upsetting column 37 can stamp the blank positioned in the die orifice 66 when the linkage plate 13 moves downwards; the lower end of the cutting tool bit 23 is provided with a coating opening matched with the outer wall surface of the strip-shaped raw material.
The body 11 is fixedly provided with two alignment rods 41 respectively positioned at two sides of the rotating wheel 24, two side surfaces of the rotating wheel 24 are respectively provided with alignment ports 42 corresponding to the positioning ports 25 one by one, one end of the alignment rod 41 facing the rotating wheel 24 is provided with a mounting hole 43, a positioning ball 44 is slidably connected in the mounting hole 43, and a first compression spring 51 is connected between the positioning ball 44 and the bottom of the mounting hole 43.
The lower part of the first sliding block 28 is provided with a third guide hole 52 arranged on the machine body 11, a second wedge-shaped block 53 is longitudinally connected in the third guide hole 52 in a sliding manner, the guide inclined plane of the second wedge-shaped block 53 faces to the side far away from the first guide hole 27, the first sliding block 28 can abut against the end face of the second wedge-shaped block 53, and a second compression spring 54 in a compression state is connected between the second wedge-shaped block 53 and the third guide hole 52.
Two first suspension arms are fixedly arranged on the linkage plate 13, a pin shaft 61 is rotatably connected to the first suspension arms, a second pressing block 55 is rotatably connected to the pin shaft 61 through torsion springs, two material pushing plates 56 corresponding to the two suspension arms respectively are arranged on the machine body 11, one ends of the material pushing plates 56, which are close to the second pressing block 55, are rotatably connected to a second roller 57, a plurality of limiting plates 58 positioned below the material pushing plates 56 are fixedly arranged on the material pushing plates 56, a plurality of track control assemblies corresponding to the limiting plates 58 are arranged on the machine body 11, each track control assembly comprises two positioning columns 59 respectively positioned on the inner side and the outer side of each limiting plate 58, a space is formed between the axis of one positioning column 59 and the axis of the other positioning column 59 on the same track control assembly, one end of each positioning column 59, which is close to the corresponding limiting plate 58, is rotatably connected to a third roller 63, one end of each, the second pressing block 55 moves downwards to push the second roller 57 and the material pushing plate 56 connected with the second roller 57 to move horizontally, and when the material pushing plate 56 moves horizontally, the limiting plates 58 on the material pushing plate 56 can sequentially abut against two third rollers 63 on the inner side and the outer side of the material pushing plate 56; when the limiting plate 58 abuts against the third roller 63 positioned on the outer side of the limiting plate 58, the inner ends of the two material pushing plates 56 are close to each other, and when the limiting plate 58 abuts against the third roller 63 positioned on the inner side of the limiting plate 58, the two material pushing plates 56 are separated from each other; the inner sides of the two material pushing plates 56 are respectively provided with a plurality of semicircular gaps, the two corresponding gaps on the two material pushing plates 56 can form a material opening 64 for enclosing a blank when the two material pushing plates 56 are close to each other, and one end of each material pushing plate 56, which is far away from the material discharging direction, is also provided with a bayonet 65 with the radian of 100-120 degrees; a return spring is arranged between the material pushing plate 56 and the machine body 11 to enable the material pushing plate 56 to be close to the second pressing block 55.
A plurality of rectangular positioning blocks are fixedly arranged on the machine body 11, and the material pushing plate 56 is provided with limiting grooves 67 which correspond to the positioning blocks one by one.
The raw material feeding mechanism comprises a feeding base 71, two guide grooves 72 respectively arranged at two sides of the feeding base and two trigger blocks 73 respectively connected in the two guide grooves 72 in a sliding manner, one end, close to the feeding direction, of each trigger block 73 is rotatably connected with a fourth roller 74, an extension arm positioned below the linkage plate 13 is fixedly arranged on the linkage plate 13, a third pressing block 75 is rotatably connected onto the extension arm, the third pressing block 75 can move downwards to push the trigger blocks 73 to move in the guide grooves 72 in a sliding manner, and a fourth reset spring 76 for driving the third pressing block 75 to reset is connected between the position, deviated from the rotation center, of the third pressing block 75 and the extension arm; the feeding device comprises a feeding base, a feeding hole is formed in the feeding base, a plurality of check blocks 77 are uniformly arranged at one end, far away from the feeding direction, of the feeding hole in the circumferential direction, the inner ends of the check blocks 77 are hinged to a feeding base 71, check springs 78 in a stretching state are connected between the outer ends of the check blocks 77 and the hole wall of the feeding hole, check inclined planes 79 are arranged at the inner ends of the check blocks 77, the distance between one ends, close to the feeding direction, of the check inclined planes 79 and a hinge joint is larger than the distance between the other ends of the check inclined planes 79 and the hinge joint, a pushing block 81 connected in the feeding hole in a sliding mode is fixedly arranged at the other ends of trigger blocks 73, a clamp spring groove 82 is formed in the inner wall of the feeding hole, an annular elastic sheet 83 is clamped in the clamp spring groove 82, the middle of.
Further, a fifth return spring 85 is connected between the material pushing block 81 and the inner wall of the feeding hole at the end of the feeding hole close to the feeding direction.
The working process of the cold heading forming equipment is as follows:
pushing the raw material: inserting a linear or strip-shaped raw material into a feeding hole and a feeding and guiding hole 21, starting a hydraulic cylinder 12 to enable a linkage plate 13 to move downwards, enabling a third pressing block 75 to move downwards to push a fourth roller 74, enabling a trigger block 73 to move towards the feeding direction, enabling a pushing block 81 to extrude the middle of an elastic sheet 83 to reduce the inner hole space of the elastic sheet 83, enabling the inner wall of the inner hole of the elastic sheet 83 to be pressed on the outer wall of the raw material, enabling the elastic sheet 83 and the pushing block 81 to continue to move towards the feeding direction, enabling the raw material to be pushed towards the feeding direction until the end of the raw material abuts against the wall surface of a blanking groove 22, enabling a non-return block 77 not to be extruded by the pushing block 81 in the process, enabling a non-return spring 78 to provide pulling force for the outer end of the non-return block 77, enabling a non-return inclined plane 79 to swing to the vicinity of the raw material closer to the hinged point; in the process of resetting the hydraulic cylinder 12, the third pressing block 75 does not cause large resistance to the fourth roller 74, the material pushing block 81 returns under the action of the fifth resetting spring 85, the middle part of the elastic sheet 83 is weakened under pressure, the raw material is separated from the inner hole of the elastic sheet 83, the raw material is not driven to move synchronously in the process of returning the material pushing block 81, the non-return block 77 is 'straightened' under the action of the material pushing block 81, the part of the non-return block 77, which is farther than the hinged point, is close to the raw material, namely, is in contact with the raw material, and the raw material and the material pushing block 81 are prevented from moving synchronously.
Shearing raw materials: the hydraulic cylinder 12 acts to move the linkage plate 13 downwards, the cutting tool bit 23 moves downwards to cut the raw material at the position of the feeding and guiding hole 21, and the cut blank falls into the positioning opening 25 which faces upwards on the rotating wheel 24.
Rotation of the runner 24: the linkage plate 13 moves downwards, the first pressing block 26 acts on the first roller 31 to enable the first sliding block 28 to move towards the discharging direction, the first wedge-shaped block 34 is compressed and is separated from contact with the rotating wheel 24, at the cutting stage, after cutting is completed, the first sliding block 28 resets, the first wedge-shaped block 34 extends out and acts on the rotating wheel 24, and the eccentric position of the rotating wheel 24 is stressed to rotate; the second wedge-shaped block 53 can limit the first sliding block 28 to prevent the first sliding block 28 from separating from a corresponding sliding track, and the first sliding block 28 can smoothly enter the first guide hole 27 by compressing the second wedge-shaped block 53 when being inserted.
In order to ensure that the runner 24 rotates only one angle equally dividing the positioning opening 25 per rotation, the positioning ball 44 is provided, and the positioning ball 44 can be partially inserted into the alignment opening 42 on the runner 24, so that the rotation angle of the runner 24 is accurate.
In the process of pushing the raw material, the second pressing block 55 moves downwards to act on the second roller 57, when the second pressing block 55 does not act on the second roller 57, the pushing plate 56 resets, in a cycle of moving the pushing plate 56 from front to back, the pushing plate 56 moves towards the discharging direction, after moving for a certain distance, the limiting plate 58 sequentially passes through the third roller 63 on the positioning column 59 positioned on the inner side of the limiting plate and the third roller 63 on the positioning column 59 positioned on the outer side of the limiting plate 58, so that the two symmetrically distributed pushing plates 56 perform the motions of firstly folding and moving forwards, then gradually opening and moving forwards, then gradually folding and moving backwards and finally folding, in the process of moving forwards, the blank positioned on the supporting plate 36 is pushed towards the discharging direction, when gradually opening, the blank continues to be pushed and gradually releases the limit on the blank until completely releasing the limit on the blank, then gradually folding and moving backwards, and wrapping the next blank before completely folding, at the moment, the blank is wrapped by two clamping openings which are respectively arranged on the two material pushing plates 56 and have the radian of 100-120, the material pushing plates 56 move backwards through the pulling force of return springs, the blank can be firstly placed in a semi-enclosed limiting part formed by the two clamping openings 65, then pushed into a material opening 64 formed by the two notches, then sent into a die opening 66 below the upsetting column 37, and finally pushed away from the carrier plate 36 for blanking.
And (3) a pier pressing process: when the linkage plate 13 moves downwards, the pier pressing column 37 also moves downwards to perform pier pressing forming on the blank positioned in the die orifice 66.
Although the stroke of the linkage plate 13 is not long, the actions are still in sequence as follows: the method comprises the steps of raw material pushing, raw material shearing into blanks, blank pressing, blank pushing and rotating by a rotating wheel 24. The runner 24 is connected to the body 11 through a one-way bearing.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.