CN212221644U

CN212221644U - Steaming vehicle lower disc equipment

Info

Publication number: CN212221644U
Application number: CN202020309003.4U
Authority: CN
Inventors: 范常文; 冯硕; 王赞
Original assignee: Qingdao Xiangbo Intelligent Technology Co ltd
Current assignee: Qingdao Haike Yangchu Intelligent Technology Co ltd
Priority date: 2020-03-13
Filing date: 2020-03-13
Publication date: 2020-12-25
Anticipated expiration: 2030-03-13

Abstract

A steaming car lower plate device comprises a frame, a plate taking part, a plate conveying part and an output part, wherein the output part is arranged at the lower part of one side of the frame, and the input end and the output end of the output part are respectively positioned inside and outside one end of the frame; two ends of the conveying disc part are respectively arranged on vertical guide rails arranged at two ends of the frame in a sliding manner, are connected with lifting driving mechanisms arranged at two ends of the frame, can move up and down in the frame and are used for conveying the steaming disc to an output belt of the output part; the top end of the disk taking part is arranged on a transverse guide rail below the disk conveying part in a left-right sliding mode and used for taking the steaming disk out of the steaming vehicle. The advantages are that: the steaming tray is taken down one by one from the steaming vehicle and placed on the conveying line through mechanical transmission and servo control, so that the materials are efficiently, safely and reliably fed into the next packaging process. Not only improve packing efficiency, reduced the human cost when liberating both hands moreover, increased stability and security in the packaging process simultaneously.

Description

Steaming vehicle lower disc equipment

Technical Field

The utility model relates to a evaporate car equipment of rolling over belongs to the food package field.

Background

At present, in the packaging process of steamed food (such as steamed bread), a steaming tray filled with steamed bread is taken down from a steaming vehicle and placed on a conveying line of a material arranging machine, and the steaming tray is mainly completed by manpower, so that the labor cost is increased, the efficiency is low, and potential safety hazards exist.

Disclosure of Invention

The utility model provides a evaporate car equipment of rolling over to solve the above-mentioned problem that prior art exists.

The technical scheme of the utility model is that: a steaming car lower plate device is characterized by comprising a frame, a plate taking part, a plate conveying part and an output part, wherein the output part is arranged at the lower part of one side of the frame, and the input end and the output end of the output part are respectively positioned inside and outside one end of the frame; two ends of the conveying disc part are respectively arranged on vertical guide rails arranged at two ends of the frame in a sliding manner, are connected with lifting driving mechanisms arranged at two ends of the frame, can move up and down in the frame and are used for conveying the steaming disc to an output belt of the output part; the top end of the disk taking part is arranged on a transverse guide rail below the disk conveying part in a left-right sliding mode and used for taking the steaming disk out of the steaming vehicle.

The utility model has the advantages that: the steaming tray is taken down one by one from the steaming vehicle and placed on the conveying line through mechanical transmission and servo control, so that the materials are efficiently, safely and reliably fed into the next packaging process. Not only improve packing efficiency, reduced the human cost when liberating both hands moreover, increased stability and security in the packaging process simultaneously.

Drawings

Fig. 1 is a schematic perspective view of the present invention (assembled with a steaming cart E);

FIG. 2 is a schematic perspective view of the disk-taking section B and the disk-conveying section C of FIG. 1;

fig. 3 is an enlarged view of the lower portion of fig. 2.

Detailed Description

Referring to fig. 1-3, the present invention is disclosed. The disc taking device comprises a frame A, a disc taking part B, a disc conveying part C and an output part D, wherein the output part D is arranged at the lower part of one side of the frame A, and the input end and the output end of the output part D are respectively positioned inside and outside one end of the frame A; two ends of the tray conveying part C are respectively and slidably arranged on vertical guide rails 13 arranged at two ends of the frame A, are connected with lifting driving mechanisms arranged at two ends of the frame A, can move up and down in the frame A and are used for conveying the steaming trays to an output conveyor belt of the output part D; the top end of the dish taking part B is arranged on a transverse guide rail 29 below the dish conveying part C in a left-right sliding way and is used for taking the steaming dish out of the steaming vehicle.

The frame A comprises a main frame 1, a ground caster 14 and the vertical guide rails 13, wherein the main frame 1 is a rectangular double frame, and the inner sides of two ends of the main frame are respectively provided with one vertical guide rail 13; four corners of the bottom of the main frame 1 are respectively provided with a caster 14. In use, the casters 14 are positioned on a horizontal surface.

The lifting driving mechanism comprises a synchronous pulley 3, a transmission shaft 5, a lifting servo motor 9, a driving synchronous pulley 10, a synchronous belt 11 and a lifting synchronous belt 101, wherein the upper part and the lower part of the two ends of the main frame 1 are respectively provided with two ends of one transmission shaft 5 through a pair of belt seat bearings 2 in a rotating way; two ends of each of the 4 transmission shafts 5 are respectively provided with a synchronous belt wheel 3, and a lifting synchronous belt 101 is wound between the corresponding synchronous belt wheels 3 at the same side up and down; the lifting servo motor 9 is fixed on the main frame 1 through a motor fixing plate 8, an output shaft of the lifting servo motor 9 is in transmission connection with one transmission shaft 5 positioned at the right upper end of the frame through a synchronous transmission mechanism, and the rotation directions of the transmission shafts 5 opposite to the two ends are opposite.

The synchronous transmission mechanism comprises a first synchronous transmission mechanism connected between the output shaft of the lifting servo motor 9 and the transmission shaft 5 and a second transmission synchronous transmission mechanism 103 connected between the transmission shafts 5 at two ends of the frame, the first synchronous transmission mechanism comprises a driving synchronous pulley 10, a power synchronous belt 11 and a driven synchronous pulley 102, the driving synchronous pulley 10 is arranged on the output shaft of the lifting servo motor 9, and the power synchronous belt 11 arranged on one transmission shaft 5 is connected between the driving synchronous pulley 10 and the driven synchronous pulley 102; the main frame 1 is provided at upper, middle and lower positions with a limit switch bracket 12 for controlling the operation position of the disc part C.

The second transmission synchronous transmission mechanism 103 is provided with a tensioning device consisting of a tensioning wheel 7 and a tensioning shaft 6, and the tensioning wheel 7 and the tensioning shaft 6 are assembled in a matched manner and fixed on the main frame 1 through nuts.

The disc portion C includes: the lifting synchronous belt 101 is clamped by two ends of two parallel and horizontal supporting plates 28 through the pressing plate 25 and the connecting plate 26 respectively, and the vertical sliding blocks 27 connected to two ends of the supporting plates 28 are connected to the vertical guide rail 13 in a sliding manner; the second transmission shaft 24 is rotatably installed between one end of each of the two support plates 28, the disk conveying servo motor 21 is fixed on the support plates 28 through the motor fixing plate 20, and an output shaft of the disk conveying servo motor 21 is in transmission connection with the second transmission shaft 24 through a disk conveying synchronous transmission mechanism; a driving sprocket 22 is mounted on the second driving shaft 24 near each end, a driven sprocket 201 is mounted on the other end of each supporting plate 28, and a driving chain 202 is wound around the driving sprocket 22 and the driven sprocket 201.

The synchronous transmission mechanism for conveying the discs comprises a driving chain wheel arranged on an output shaft of the servo motor 21 for conveying the discs, a second driven chain wheel 23 arranged on a second transmission shaft 24 and a chain connected between the driving chain wheel and the second driven chain wheel 23.

The disk-fetching part B comprises: the device comprises a rotary shift lever 30, a rocker 31, a joint bearing 32, a connecting rod 33, a cylinder 34, a lever rocker 35, a rocker fixing frame 36, a synchronous belt module guide rail 37, a finger cylinder 38, a grabbing frame 39, a transverse sliding block 40, a grabbing fixing plate 41 and a supporting frame 42.

The transverse guide rail 29 is connected to the lower surface of the supporting plate 28, and the upper surface of the supporting frame 42 is connected to the transverse guide rail 29 in a sliding manner through a transverse sliding block 40; the lower surfaces of two ends of the supporting frame 42 are respectively connected with a rotary deflector rod 30 in a rotating way, and the rotary deflector rods 30 are sleeved and fixed by fastening nails to prevent the rotary deflector rods 30 from moving axially; each rotary deflector rod 30 is connected with a grabbing fixing plate 41, and the lower ends of the two grabbing fixing plates 41 are provided with right-angled bent ends 411 which are bent oppositely; one end of each rotary shift lever 30 is connected with one end of a rocker arm 31, and the other end of each rocker arm 31 is connected with one end of a connecting rod 33 through a joint bearing 32; the lower part of the middle part of the supporting frame 42 is rotatably connected with a fulcrum of the lever rocker 35 through a rocker fixing frame 36, and the other ends of the two connecting rods 33 are respectively hinged with the upper end and the lower end of the lever rocker 35 through joint bearings; a cylinder 34 is transversely arranged above the connecting rod 33, the bottom end of the cylinder 34 is hinged with the lower surface of the supporting frame 42 by a fixed bracket, and the top end of a piston rod at the other end of the cylinder 34 is also hinged with the upper end of the lever rocker 35 by a joint bearing. A synchronous belt module guide rail (37) is fixed below the center line of the support frame 42, and the long direction of the synchronous belt module guide rail (37) is the same as the axial direction of the rotary shifting rod 30; two grabbing frames 39 which are symmetrically arranged left and right are symmetrically connected to the synchronous belt module guide rail 37 through a sliding block, a finger cylinder 38 is fixed on each grabbing frame 39, and hooks for grabbing the steaming tray are fixed on fingers of the finger cylinders 38. The fingers of the finger cylinder 38 point in the direction of the steaming car E.

The output part D comprises: the automatic conveying device comprises a motor fixing plate 15, a driving roller 16, a supporting plate 17, leg frames 18, driven rollers 19 and an output conveying belt, wherein the lower ends of the two leg frames 18 are respectively fixed on two cross supports at the bottom of the main frame 1, the supporting plate 17 is fixed at the upper ends of the two leg frames 18, the outer ends of the supporting plate 17 are rotatably connected with the two ends of the driving roller 16 through belt seat bearings, the driven rollers 19 are installed at the other ends of the supporting plate 17 through tensioning mechanisms, the output conveying belt is connected between the driving roller 16 and the driven rollers 19, and the upper surface (not shown) of the output conveying belt is located on the supporting plate. A motor is arranged below the outer end of the supporting frame 17 through a motor fixing plate 15, and an output shaft of the motor is in transmission connection with one end of the driving roller 16 through a synchronous transmission mechanism.

The utility model discloses a working process:

the lifting servo motor 9 drives a transmission shaft 5 on the upper right side to rotate through a driving synchronous pulley 10, a synchronous belt and a driven synchronous pulley 102, the transmission shaft 5 drives a transmission shaft 5 on the upper left side to synchronously rotate through a second transmission synchronous transmission mechanism 103, synchronous pulleys 3 at two ends of the two transmission shafts 5 on the upper side drive four lifting synchronous belts 101 to synchronously rotate, and supporting plates 28 connected with the four lifting synchronous belts 101 move up and down along with the four lifting synchronous belts 101 up and down. The position of the proximity switch fixed by the middle proximity switch bracket 12 is the height position of the output part, namely the disk taking part can move left to place the steaming disk on the position of the output belt of the output part, and the position is set as the original position. When the steam pan is pulled to the original position, the part B of the steam pan and the part C of the plate conveying part move downwards, namely the plate is pulled downwards, at the moment, the grabbing frame 39 moves on the synchronous belt module guide rail 37, the grabbing frame 39 extends forwards to a position close to the steam car E, when the plate is pulled downwards, the downward plate finding is stopped after a photoelectric switch on the grabbing frame 39 detects the steam pan P, fingers of the finger cylinder 38 are closed, a specially-made hook hooks the steam pan P after the closing, the finger cylinder 38 and the grabbing frame 39 which hook the steam pan P move on the synchronous belt module guide rail 37, the steam pan P is pulled backwards, namely the steam pan P is pulled to enter the position above the grabbing fixing plate 41 of the part B of the plate conveying part, and when the cylinder fingers 38 are pulled to the position, the steam pan P is placed on the grabbing fixing plate 41. Since the fixed gripper plate 41 is finally connected to the cylinder 34 via the rotary lever 30 and the rocker 31 and the connecting rod 33, the fixed gripper plate 41 is not moved when the cylinder 34 is not moved. At the moment, the lifting synchronous belt 101 drives the disk conveying part C and the disk taking part B to move upwards together, after the disk conveying servo motor 21 reaches the original point position, the disk conveying servo motor starts to work, the disk taking part is driven to move left through a series of transmissions, when the disk taking servo motor moves left to reach a certain position above an output conveyor belt of the output part D, the air cylinder 34 extends out, the connecting rod 33 is used for grabbing the fixing plate 41 to open, the steaming disk P is placed on the output conveyor belt, and the steaming disk P is conveyed to the next packaging link. When the grabbing fixing plate 41 is opened, the tray conveying servo motor 21 rotates reversely, the tray fetching part B is driven to return to the right original point position, the tray fetching part B reaches the right original point position, the air cylinder 34 is recycled, the grabbing fixing plate 41 is closed, and meanwhile the grabbing frame 39 moves forwards under the movement of the synchronous belt module guide rail 37 and reaches the position close to the steaming cart E. At this time, the tray is continuously looked for downwards until the limit position of the downward movement is the position where the lower proximity switch support 12 is close to, the tray is looked for upwards until the upper limit position is the position where the upper proximity switch support 12 is close to, and finally the tray returns to the original point, the next steaming car is replaced, and the previous actions are repeated.

Claims

1. A steaming car lower plate device is characterized by comprising a frame (A), a plate taking part (B), a plate conveying part (C) and an output part (D), wherein the output part (D) is arranged at the lower part of one side of the frame (A), and the input end and the output end of the output part (D) are respectively positioned inside and outside one end of the frame (A); two ends of the tray conveying part (C) are respectively and slidably installed on vertical guide rails (13) arranged at two ends of the frame (A), are connected with lifting driving mechanisms arranged at two ends of the frame (A), can move up and down in the frame (A) and is used for conveying the steaming trays to an output belt of the output part (D); the top end of the disk taking part (B) is arranged on a transverse guide rail (29) below the disk conveying part (C) in a left-right sliding way and is used for taking the steaming disk out of the steaming vehicle.

2. The steaming car bottom wall equipment according to claim 1, wherein the frame (A) comprises a main frame (1), a foot wheel (14) and the vertical guide rails (13), the main frame (1) is a rectangular double frame, and the inner sides of two ends of the main frame are respectively provided with one vertical guide rail (13); four corners of the bottom of the main frame (1) are respectively provided with a ground caster (14).

3. The steaming car bottom wall device according to claim 1, wherein the lifting driving mechanism comprises a synchronous pulley (3), a first transmission shaft (5), a lifting servo motor (9), a driving synchronous pulley (10), a synchronous belt (11) and a lifting synchronous belt (101), and two ends of the first transmission shaft (5) are rotatably mounted on the upper part and the lower part of two ends of the main frame (1) through a pair of belt seat bearings (2); two ends of the 4 first transmission shafts (5) are respectively provided with a synchronous belt wheel (3), and a lifting synchronous belt (101) is wound between the synchronous belt wheels (3) which are corresponding up and down on the same side; the lifting servo motor (9) is fixed on the main frame (1) through a first motor fixing plate (8), an output shaft of the lifting servo motor (9) is in transmission connection with one first transmission shaft (5) through a synchronous transmission mechanism, and the rotation directions of the first transmission shafts (5) with two opposite ends are opposite.

4. The steaming car bottom wall equipment according to claim 3, wherein the synchronous transmission mechanism comprises a first synchronous transmission mechanism connected between the output shaft of the lifting servo motor (9) and the first transmission shaft (5) and a second synchronous transmission mechanism (103) connected between the first transmission shafts (5) at two ends of the frame, the first synchronous transmission mechanism comprises a driving synchronous pulley (10), a power synchronous belt (11) and a driven synchronous pulley (102), the driving synchronous pulley (10) is installed on the output shaft of the lifting servo motor (9), the driven synchronous pulley (102) is installed on one first transmission shaft (5), and the power synchronous belt (11) is connected between the driving synchronous pulley (10) and the driven synchronous pulley (102); the upper, middle and lower positions of the main frame (1) are respectively provided with a limit switch bracket (12) for controlling the operation position of the disc part (C).

5. The steaming cart bottom plate device according to claim 4, wherein a tensioning device consisting of a tensioning wheel (7) and a tensioning shaft (6) is arranged on the second transmission synchronous transmission mechanism (103), and the tensioning wheel (7) and the tensioning shaft (6) are matched and assembled and fixed on the main frame (1) through nuts.

6. The steaming car bottom wall device according to claim 1, wherein the dish conveying part (C) comprises: the lifting synchronous belt (101) is clamped at two ends of two first supporting plates (28) which are horizontally arranged in parallel through the pressing plate (25) and the connecting plate (26), and the vertical sliding blocks (27) connected to two ends of the first supporting plates (28) are connected to the vertical guide rail (13) in a sliding mode; a second transmission shaft (24) is rotatably arranged between one ends of the two first supporting plates (28), a disc conveying servo motor (21) is fixed on the first supporting plates (28) through a second motor fixing plate (20), and an output shaft of the disc conveying servo motor (21) is in transmission connection with the second transmission shaft (24) through a disc conveying synchronous transmission mechanism; a driving chain wheel (22) is respectively arranged at the two ends of the second transmission shaft (24), a first driven chain wheel (201) is respectively arranged at the other end of each first supporting plate (28), and a transmission chain (202) is wound between the driving chain wheel (22) and the first driven chain wheel (201).

7. The steaming car bottom wall device according to claim 6, wherein the disc conveying synchronous transmission mechanism comprises a driving chain wheel arranged on an output shaft of the disc conveying servo motor (21), a second driven chain wheel (23) arranged on a second transmission shaft (24) and a chain connected between the driving chain wheel and the second driven chain wheel (23).

8. The steaming car bottom wall device according to claim 6, wherein the pan taking part (B) comprises: the device comprises a rotary shifting rod (30), a rocker arm (31), a joint bearing (32), a connecting rod (33), an air cylinder (34), a lever rocker arm (35), a rocker arm fixing frame (36), a synchronous belt module guide rail (37), a finger air cylinder (38), a grabbing frame (39), a transverse sliding block (40), a grabbing fixing plate (41) and a supporting frame (42), wherein the transverse guide rail (29) is connected to the lower surface of a first supporting plate (28), and the upper surface of the supporting frame (42) is connected to the transverse guide rail (29) in a sliding mode through the transverse sliding block (40); the lower surfaces of the two ends of the supporting frame (42) are respectively connected with a rotary deflector rod (30) in a rotating way, and the rotary deflector rods (30) are sleeved in the fixing sleeves and positioned by the fastening nails to prevent the rotary deflector rods (30) from moving axially; each rotary deflector rod (30) is connected with a grabbing fixing plate (41), and the lower ends of the two grabbing fixing plates (41) are provided with right-angled bent ends (411) which are bent oppositely; one end of each rotary deflector rod (30) is connected with one end of a rocker arm (31), and the other end of each rocker arm (31) is respectively connected with one end of a connecting rod (33) through a joint bearing (32); the lower part of the middle part of the supporting frame (42) is rotatably connected with a fulcrum of a lever rocker (35) through a rocker fixing frame (36), and the other ends of the two connecting rods (33) are respectively hinged with the upper end and the lower end of the lever rocker (35) through joint bearings; a cylinder (34) transversely arranged is arranged above the connecting rod (33), the bottom end of the cylinder (34) is hinged to the lower surface of the supporting frame (42) through a fixing support, the top end of a piston rod at the other end of the cylinder (34) is hinged to the upper end of the lever rocker arm (35) through a joint bearing, a synchronous belt module guide rail (37) is fixed below the central line of the supporting frame (42), and the long direction of the synchronous belt module guide rail (37) is the same as the axial direction of the rotary shifting rod (30); two grabbing frames (39) which are symmetrically arranged left and right are symmetrically connected to the synchronous belt module guide rail (37) through a sliding block, a finger cylinder (38) is fixed on each grabbing frame (39), fingers of the finger cylinders (38) point to the direction of the steaming car (E), and hooks for grabbing a steaming disc are fixed on the finger cylinders.

9. The steaming car bottom wall device according to claim 1, wherein the output part D comprises: the lower ends of the two leg frames (18) are respectively fixed on two cross braces at the bottom of the main frame (1), the second supporting plate (17) is fixed at the upper ends of the two leg frames (18), the outer end of the second supporting plate (17) is rotatably connected with two ends of the driving roller (16) through a belt seat bearing, the other end of the second supporting plate (17) is provided with the driven roller (19) through a tensioning mechanism, the output conveying belt is connected between the driving roller (16) and the driven roller (19), and the upper surface of the output conveying belt is positioned on the second supporting plate (17); a motor is arranged below the outer end of the second supporting plate (17) through a third motor fixing plate (15), and an output shaft of the motor is in transmission connection with one end of the driving roller (16) through a synchronous transmission mechanism.