CN212205608U - Tiltable aluminum alloy melting furnace - Google Patents

Tiltable aluminum alloy melting furnace Download PDF

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Publication number
CN212205608U
CN212205608U CN202020679883.4U CN202020679883U CN212205608U CN 212205608 U CN212205608 U CN 212205608U CN 202020679883 U CN202020679883 U CN 202020679883U CN 212205608 U CN212205608 U CN 212205608U
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frame
melting furnace
furnace body
engaging lug
fixed
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CN202020679883.4U
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Chinese (zh)
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刘东清
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Handtmann Light Metal Foundry Tianjin Co ltd
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Handtmann Light Metal Foundry Tianjin Co ltd
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Abstract

The utility model relates to a tiltable aluminum alloy melting furnace, including the melting furnace body, a frame, a support fram, thrust unit and guider, the frame cover is established and is fixed in the periphery of melting furnace body, the one end of frame is rotated with the top one end of support frame and is connected, the other end of frame is relative and the top other end of support frame is the free end, thrust unit is including promoting the subassembly, the double-shaft motor, promote the subassembly symmetry and set up the both sides at the melting furnace body, the double-shaft motor is fixed on the base, and set up between two promotion subassemblies, two outputs of double-shaft motor are connected with the promotion subassembly respectively, the guider symmetry sets up the both sides at the melting furnace body, the one end that promotes subassembly and guider is fixed respectively on the support frame, the other end that promotes subassembly and guider rotates with the frame respectively and. The utility model discloses simple structure, security performance height, combustion efficiency height.

Description

Tiltable aluminum alloy melting furnace
Technical Field
The utility model relates to a melting furnace technical field especially relates to an aluminum alloy melting furnace that can incline.
Background
The aluminum alloy medium melting furnace is a novel high-efficiency energy-saving aluminum melting furnace developed according to an aluminum melting process, is mainly used for melting and heat preservation of aluminum ingots, and can well meet the aluminum melting process. The furnace consists of a melting furnace, a crucible, a heating element, a furnace cover lifting mechanism, an electric appliance automatic temperature control system and the like.
The existing aluminum alloy melting furnace has the problem of dumping after metal is melted, and the temperature is very high after the metal is melted into liquid, so that the human body is easily injured if a manual dumping mode is directly adopted. In addition, the existing aluminum alloy melting furnace has poor heat preservation performance and easy heat loss.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide a tiltable aluminum alloy melting furnace.
The utility model provides a tiltable aluminum alloy melting furnace, which comprises a melting furnace body, a frame, a supporting frame, a pushing device and a guiding device, the frame is sleeved and fixed on the periphery of the melting furnace body, one end of the frame is rotatably connected with one end of the top of the supporting frame, the other end of the frame is a free end opposite to the other end of the top of the supporting frame, the pushing device comprises a pushing assembly and a double-shaft motor, the pushing components are symmetrically arranged at two sides of the melting furnace body, the double-shaft motor is fixed on the base, and is arranged between the two pushing components, two output ends of the double-shaft motor are respectively connected with the pushing components, the guide devices are symmetrically arranged on two sides of the melting furnace body, one ends of the pushing assembly and one ends of the guide devices are respectively fixed on the supporting frame, and the other ends of the pushing assembly and the guide devices are respectively in rotating connection with the frame;
the promotion subassembly includes sleeve, lead screw, worm, turbine, connecting seat and fourth engaging lug, the turbine is connected with the worm meshing, turbine and worm are all located in the casing, the upper and lower both ends of turbine are connected with the casing through the bearing respectively, the lower part of lead screw is inserted and is located in the sleeve, telescopic one end is fixed on the support frame, the sub-unit connection of telescopic other end and casing, the turbine cover is located on the lead screw and rather than threaded connection, the lead screw is relative sleeve and the vertical slip of casing respectively, the output of double-shaft motor respectively through the transmission shaft with the worm is connected, the top of lead screw in proper order with the one end fixed connection of connecting seat, fourth engaging lug, the other end and the frame of fourth engaging lug rotate and are connected.
Preferably, the guiding device comprises a first vertical rod and a second vertical rod, the first vertical rod is fixed on the supporting frame, a sliding groove is formed in the first vertical rod, a sliding block matched with the sliding groove is formed in the second vertical rod, the sliding block is arranged on the lower portion of the second vertical rod, the upper end of the second vertical rod is connected with a third connecting lug, and the third connecting lug is rotatably connected with the frame.
Preferably, in any one of the above schemes, the top of one end of the support frame is connected with a first connecting lug, a slot is formed in the end portion of one end of the frame, a second connecting lug is arranged in the slot, one end of the second connecting lug is fixed with the frame, the other end of the second connecting lug is rotatably connected with the first connecting lug, and the first connecting lug is inserted into the slot.
In any of the above embodiments, preferably, a plurality of reinforcing ribs are circumferentially provided between the frame and the melting furnace body.
In any of the above schemes, preferably, the bottom of the screw rod is provided with a limiting piece.
In any of the above schemes, preferably, the melting furnace body comprises a shell, a furnace body and an electric heating crucible in sequence from outside to inside, wherein a heat preservation layer is arranged on the inner wall of the shell, and the heat preservation layer is made of an aluminum silicate refractory fiber board.
Compared with the prior art, the utility model has the advantages and beneficial effects do:
1. the double-shaft motor transmits power to the pushing assembly through two output ends respectively, the vertical pushing frame of the pushing assembly is rotated by one end of the frame relative to the top of the supporting frame, so that one end of the melting furnace body relative to the top of the supporting frame is driven to rotate, the melting furnace body is inclined, molten soup in the crucible can be poured out conveniently, the molten soup pouring device is compared with a mode of directly adopting manual pouring, safety is high, the labor amount of workers is reduced, and work efficiency is improved.
2. Through adopting the double-shaft motor to transmit power to the worm and the turbine through two output ends of the double-shaft motor respectively, so as to ensure the simultaneity of power transmission, thereby ensuring that two sides of the frame can simultaneously lift under the pushing of the pushing assembly, and ensuring the consistency of the integral inclination angle of the melting furnace body.
3. The guide device has a supporting and guiding effect on the rear part of the frame body so as to ensure that the frame body stably rotates relative to the support frame and ensure that the melting furnace body is gently and stably inclined.
4. Be equipped with the heat preservation on the shell inner wall of melting furnace body, reduce the heat and run off, improve combustion efficiency.
The tiltable aluminum alloy melting furnace of the present invention will be further described with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic structural view of a tiltable aluminum alloy melting furnace according to the present invention;
FIG. 2 is a schematic structural view of a pushing device in a tiltable aluminum alloy melting furnace according to the present invention;
wherein: 1. a support frame; 2. a first connecting lug; 3. a frame; 31. a second engaging lug; 4. a melting furnace body; 5. reinforcing ribs; 6. a second vertical bar; 61. a third engaging lug; 62. a slider; 7. a first vertical bar; 71. a chute; 8. a sleeve; 9. a housing; 10. a worm; 11. a turbine; 12. a screw rod; 13. a connecting seat; 14. a fourth engaging lug; 15. a base; 16. a double-shaft motor; 17. a drive shaft; 18. a limiting sheet.
Detailed Description
As shown in figures 1 and 2, the utility model provides a tiltable aluminum alloy melting furnace, which comprises a melting furnace body 4, a frame 3, a supporting frame 1, a pushing device and a guiding device, wherein the frame 3 is sleeved and fixed on the periphery of the melting furnace body 4, one end of the frame 3 is hinged with one end of the top of the supporting frame 1, the other end of the frame 3 is a free end opposite to the other end of the top of the supporting frame 1, the pushing device comprises a pushing component and a double-shaft motor 16, the pushing component is symmetrically arranged on two sides of the melting furnace body 4, the double-shaft motor 16 is fixed on a base 15, and is arranged between the two pushing components, two output ends of the double-shaft motor 16 are respectively connected with the pushing components, the guiding devices are symmetrically arranged at two sides of the melting furnace body 4, one ends of the pushing components and the guiding devices are respectively fixed on the supporting frame 1, and the other ends of the pushing components and the guiding devices are respectively hinged with the frame 3.
In this embodiment, the double-shaft motor 16 transmits power for the promotion subassembly respectively through two output ends, promotes the vertical push frame 3 of subassembly, and the one end at the 1 top of the relative support frame of one end of frame 3 rotates to the one end that drives the 1 top of the relative support frame of melting furnace body 4 rotates, thereby realizes the slope of melting furnace body 4, so that the molten soup in the crucible pours out, compares with the mode that directly adopts the manual work to empty, and the security is high, reduces workman's amount of labour, improves work efficiency.
Further, the pushing assembly comprises a sleeve 8, a screw rod 12, a worm 10, a turbine 11, a connecting seat 13 and a fourth connecting lug 14, the turbine 11 is meshed with the worm 10 and connected, the turbine 11 and the worm 10 are all arranged in the shell 9, the upper end and the lower end of the turbine 11 are respectively connected with the shell 9 through bearings, the lower portion of the screw rod 12 is inserted into the sleeve 8, one end of the sleeve 8 is fixed on the supporting frame 1, the other end of the sleeve 8 is connected with the lower portion of the shell 9, the turbine 11 is sleeved on the screw rod 12 and is in threaded connection with the screw rod, the screw rod 12 vertically slides relative to the sleeve 8 and the shell 9, the output end of the double-shaft motor 16 is respectively connected with the worm 10 through a transmission shaft 17, the top of the screw rod 12 is sequentially connected with the connecting seat 13, one end of the fourth connecting lug. Wherein, both ends of the transmission shaft 17 are respectively connected with the output end of the double-shaft motor 16 and the worm 10 through a coupler.
Double-shaft motor 16 passes through transmission shaft 17 with power and transmits for worm 10 in proper order, turbine 11, because turbine 11 and lead screw 12 threaded connection, turbine 11 rotates in order to drive lead screw 12 and rotates, realize the vertical lift of lead screw 12, thereby loop through connecting seat 13 at lead screw 12 top, the vertical push frame 3 of fourth engaging lug 14, frame 3 is in relative support frame 1 pivoted, the relative frame 3 of fourth engaging lug 14 rotates, and then realize that frame 3 drives melting furnace body 4 and rotates the slope.
In this structure, through adopting biax motor 16 to transmit power for worm 10, turbine 11 simultaneously through its two output respectively, in order to guarantee power transmission's simultaneity, thereby can guarantee that frame 3 both sides are gone up and down simultaneously under the promotion that promotes the subassembly, in order to guarantee the uniformity of the whole inclination of melting furnace body 4.
Promote the subassembly through adopting the transmission of 11 worms of turbine 10 meshes to rotate in order to drive the relative support frame 1 of framework through lead screw 12, can guarantee the stable transmission of power, thereby guarantee that melting furnace body 4 realizes gentle stable slope, in order to avoid the liquation in the melting furnace body 4 under the too fast or unstable condition of ramp rate, produce too big rocking, lead to the liquation to spout and the phenomenon of going out, and then guarantee that the liquation steadily relaxs and empty the outflow.
Further, guider includes first montant 7, second montant 6, and first montant 7 is fixed on support frame 1, has seted up spout 71 on the first montant 7, has seted up the slider 62 with spout 71 adaptation on the second montant 6, and the lower part of second montant 6 is located to slider 62, and the upper end of second montant 6 is connected with third engaging lug 61, and third engaging lug 61 is articulated with frame 3.
In this structure, guider has the support guide effect to the rear portion of framework to guarantee that the relative support frame 1 of framework steadily rotates, thereby guarantee that melting furnace body 4 realizes gentle stable slope. Specifically, when the frame body rotates relative to the support frame 1 under the action of the pushing assembly, the second vertical rod 6 vertically slides relative to the first vertical rod 7.
Further, the top of one end of the support frame 1 is connected with a first connecting lug 2, a slot is formed in the end portion of one end of the frame 3, a second connecting lug 31 is arranged in the slot, one end of the second connecting lug 31 is fixed to the frame 3, the other end of the second connecting lug 31 is hinged to the first connecting lug 2, and the first connecting lug 2 is inserted into the slot.
Furthermore, a plurality of reinforcing ribs 5 are circumferentially arranged between the frame 3 and the melting furnace body 4 to enhance the strength of the connecting structure between the melting furnace body 4 and the frame body.
Furthermore, the bottom of the screw rod 12 is provided with a limiting piece 18 which has a limiting effect on the vertical displacement of the screw rod 12 and prevents the screw rod 12 from separating from the sleeve 8.
Further, the melting furnace body 4 comprises a shell, a furnace body and an electric heating crucible from outside to inside in sequence, and a heat insulation layer is arranged on the inner wall of the shell. In this structure, the setting of heat preservation reduces the heat and runs off, improves combustion efficiency. Preferably, the heat-insulating layer adopts an aluminum silicate refractory fiber plate, and has high compressive strength and long service life.
The above-mentioned embodiments are only for describing the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art without departing from the design spirit of the present invention should fall into the protection scope defined by the claims of the present invention.

Claims (6)

1. A tiltable aluminum alloy melting furnace is characterized in that: the device comprises a melting furnace body, a frame, a supporting frame, a pushing device and a guiding device, wherein the frame is sleeved and fixed on the periphery of the melting furnace body, one end of the frame is rotatably connected with one end of the top of the supporting frame, the other end of the frame is a free end relative to the other end of the top of the supporting frame, the pushing device comprises pushing assemblies and double-shaft motors, the pushing assemblies are symmetrically arranged on two sides of the melting furnace body, the double-shaft motors are fixed on a base and arranged between the two pushing assemblies, two output ends of the double-shaft motors are respectively connected with the pushing assemblies, the guiding device is symmetrically arranged on two sides of the melting furnace body, one ends of the pushing assemblies and one ends of the guiding device are respectively fixed on the supporting frame, and the other ends of the pushing assemblies and the guiding device;
the promotion subassembly includes sleeve, lead screw, worm, turbine, connecting seat and fourth engaging lug, the turbine is connected with the worm meshing, turbine and worm are all located in the casing, the upper and lower both ends of turbine are connected with the casing through the bearing respectively, the lower part of lead screw is inserted and is located in the sleeve, telescopic one end is fixed on the support frame, the sub-unit connection of telescopic other end and casing, the turbine cover is located on the lead screw and rather than threaded connection, the lead screw is relative sleeve and the vertical slip of casing respectively, the output of double-shaft motor respectively through the transmission shaft with the worm is connected, the top of lead screw in proper order with the one end fixed connection of connecting seat, fourth engaging lug, the other end and the frame of fourth engaging lug rotate and are connected.
2. A tiltable aluminium alloy melting furnace according to claim 1, characterized in that: the guide device comprises a first vertical rod and a second vertical rod, the first vertical rod is fixed on the support frame, a sliding groove is formed in the first vertical rod, a sliding block matched with the sliding groove is formed in the second vertical rod, the sliding block is arranged on the lower portion of the second vertical rod, the upper end of the second vertical rod is connected with a third connecting lug, and the third connecting lug is rotatably connected with the frame.
3. A tiltable aluminium alloy melting furnace according to claim 1, characterized in that: the one end top of support frame is connected with first engaging lug, the slot has been seted up to the one end tip of frame, be equipped with the second engaging lug in the slot, the one end and the frame of second engaging lug are fixed, the other end and the first engaging lug of second engaging lug rotate to be connected, first engaging lug is inserted and is located in the slot.
4. A tiltable aluminium alloy melting furnace according to claim 1, characterized in that: and a plurality of reinforcing ribs are circumferentially arranged between the frame and the melting furnace body.
5. A tiltable aluminium alloy melting furnace according to claim 1, characterized in that: and the bottom of the screw rod is provided with a limiting piece.
6. A tiltable aluminium alloy melting furnace according to claim 1, characterized in that: the melting furnace body sequentially comprises a shell, a furnace body and an electric heating crucible from outside to inside, wherein a heat preservation layer is arranged on the inner wall of the shell, and the heat preservation layer is made of an aluminum silicate refractory fiber board.
CN202020679883.4U 2020-04-28 2020-04-28 Tiltable aluminum alloy melting furnace Active CN212205608U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020679883.4U CN212205608U (en) 2020-04-28 2020-04-28 Tiltable aluminum alloy melting furnace

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Application Number Priority Date Filing Date Title
CN202020679883.4U CN212205608U (en) 2020-04-28 2020-04-28 Tiltable aluminum alloy melting furnace

Publications (1)

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CN212205608U true CN212205608U (en) 2020-12-22

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113915997A (en) * 2021-09-29 2022-01-11 山东华信电炉有限公司 Metal melting furnace
CN117469965A (en) * 2023-12-19 2024-01-30 兰州铝业有限公司 Tilting type aluminum melting furnace

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113915997A (en) * 2021-09-29 2022-01-11 山东华信电炉有限公司 Metal melting furnace
CN117469965A (en) * 2023-12-19 2024-01-30 兰州铝业有限公司 Tilting type aluminum melting furnace
CN117469965B (en) * 2023-12-19 2024-05-14 兰州铝业有限公司 Tilting type aluminum melting furnace

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