CN212169301U - Automatic welding device for anchor backing plate - Google Patents
Automatic welding device for anchor backing plate Download PDFInfo
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- CN212169301U CN212169301U CN202020302542.5U CN202020302542U CN212169301U CN 212169301 U CN212169301 U CN 212169301U CN 202020302542 U CN202020302542 U CN 202020302542U CN 212169301 U CN212169301 U CN 212169301U
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- rotating shaft
- workbench
- backing plate
- anchor backing
- motor
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Abstract
The utility model provides an anchor backing plate automatic welder, include: the device comprises a frame, a fixed table and a motor; the upper part of the frame is provided with a workbench, a through hole is formed in the workbench, a rotating shaft is longitudinally and rotatably arranged in the frame, the upper part of the rotating shaft extends out of the through hole in the workbench, the upper part of the rotating shaft is provided with a horizontal platform seat, the horizontal platform seat is positioned above the workbench, and the horizontal platform seat is used for placing an anchor backing plate; the fixing table is arranged on the workbench, a gas shield welding gun is directly or indirectly fixed on the fixing table, and the end part of the gas shield welding gun faces the horizontal platform seat; the motor is arranged in the frame and drives the rotating shaft to rotate through the transmission mechanism. The utility model discloses make the welding seam precision of anchor backing plate controllable, welding efficiency is high, and is easy and simple to handle, fine solution because of the anchor backing plate welding quality irregularity that manual welding leads to, work efficiency is low, staff's health safety is difficult to the guarantee scheduling problem.
Description
Technical Field
The utility model belongs to the technical field of the construction, concretely relates to anchor backing plate automatic welder.
Background
In the process of bridge prestress construction, an anchor backing plate is a common component, and is a steel plate or a cast iron plate required for anchoring a prestressed tendon during prestress construction. The common practice is to fix the bottom plate and the sleeve, and manually rotate the bottom plate and the sleeve for welding. The processing method can not ensure that the welding seam is even and full, has lower processing efficiency, has influence on human health and personal safety after long-time welding, and can cause a series of problems that the construction quality is difficult to ensure, the construction period is prolonged and the like once the welding quality of the anchor backing plate is problematic.
SUMMERY OF THE UTILITY MODEL
In view of the above, it is an object of the present invention to provide an automatic anchor pad welding device for overcoming the above problems or at least partially solving or alleviating the above problems.
The utility model provides an anchor backing plate automatic welder, include:
the device comprises a rack, wherein a workbench is arranged at the upper part of the rack, a through hole is formed in the workbench, a rotating shaft is longitudinally and rotatably arranged in the rack, the upper part of the rotating shaft extends out of the through hole in the workbench, a horizontal platform seat is arranged at the upper part of the rotating shaft and is positioned above the workbench, and the horizontal platform seat is used for placing an anchor backing plate;
the fixing table is arranged on the workbench, a gas shield welding gun is directly or indirectly fixed on the fixing table, and the end part of the gas shield welding gun faces the horizontal platform seat;
the motor is arranged in the rack and drives the rotating shaft to rotate through a transmission mechanism.
The utility model discloses optional characteristic below still having.
Optionally, the transmission mechanism includes a driving sprocket, a transmission chain and a driven sprocket, the driving sprocket is disposed on the main shaft of the motor, the driven sprocket is disposed on the rotating shaft, and the transmission chain is sleeved between the driving sprocket and the driven sprocket.
Optionally, the system further comprises a controller, wherein the controller is in signal connection with the motor and controls the starting, stopping and rotating speed of the motor.
Optionally, a rotating shaft seat is arranged at the bottom of the rack, and the rotating shaft is matched with the rotating shaft seat through a bearing.
Optionally, the fixed station is adsorbed with magnetism and inhales formula fixed bolster, the dress clamp of gas shield welding rifle is in inhale the formula fixed bolster on.
Optionally, the upper end of pivot stretches out the surface of horizontal platform seat, be provided with the shaft hole on the anchor backing plate to overlap through the shaft hole in the upper end outside of pivot.
Optionally, the frame includes first rectangle frame, the four corners of first rectangle frame is provided with the pillar respectively, four the top of pillar is connected with second rectangle frame, the workstation sets up on the second rectangle frame, be provided with the shaft hole on the workstation, the shaft hole with bearing normal running fit is passed through to the pivot.
The utility model discloses an anchor backing plate automatic welder mainly is to constitute metal sheet and the metal cylinder of anchor plate and place on the horizontal platform seat that has the pivot, it is rotatory to drive the pivot through the motor, make horizontal platform seat and metal sheet and metal cylinder rotatory simultaneously, and carry out automatic weld through the annular seam crossing of the gas shield welder who fixes on the fixed station metal sheet and the metal cylinder in the rotation, the welding seam precision that makes the anchor backing plate is controllable, welding efficiency is high, and is easy and simple to handle, fine solution is uneven because of the anchor backing plate welding quality that manual welding leads to, the work efficiency is low, staff's health safety is difficult to the guarantee scheduling problem.
Drawings
Fig. 1 is the structure schematic diagram of the automatic welding device for the anchor backing plate of the utility model.
In the above figures: 1, a frame; 101 a first rectangular frame; 102 a strut; 103 a second rectangular frame; 2, a workbench; 3, rotating a shaft; 4, a horizontal platform seat; 5, anchoring a base plate; 501 a metal plate; 502 a metal cylinder; 6, fixing a table; 7, a gas shielded welding gun; 8, a motor; 9 a drive sprocket; 10 a drive chain; 11 a driven sprocket; 12 a controller; 13 a rotating shaft seat; 14 magnetic attraction type fixing bracket.
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Detailed Description
Example 1
Referring to fig. 1, an embodiment of the utility model provides an anchor backing plate automatic welder, include: the device comprises a frame 1, a fixed table 6 and a motor 8; a workbench 2 is arranged at the upper part of the rack 1, a through hole is formed in the workbench 2, a rotating shaft 3 is longitudinally and rotatably arranged in the rack 1, the upper part of the rotating shaft 3 extends out of the through hole in the workbench 2, a horizontal platform seat 4 is arranged at the upper part of the rotating shaft 3, the horizontal platform seat 4 is positioned above the workbench 2, and the horizontal platform seat 4 is used for placing an anchor backing plate 5; the fixed table 6 is arranged on the workbench 2, the gas shield welding gun 7 is directly or indirectly fixed on the fixed table 6, and the end part of the gas shield welding gun 7 faces the horizontal platform seat 4; the motor 8 is arranged in the frame 1, and the motor 8 drives the rotating shaft 3 to rotate through a transmission mechanism.
The frame 1 can be welded and manufactured by adopting the existing angle steel material on a construction site, the top is ensured to be horizontal, a steel plate is laid on the top of the frame 1 to serve as a workbench 2, one part of the workbench 2 is fixedly connected with a fixed platform 6, the other part of the workbench 2 is rotatably provided with a horizontal platform seat 4, the horizontal platform seat 4 is horizontally rotated on the frame 1 through a rotating shaft 3, the lower end of the rotating shaft 3 is rotatably assembled in the frame 1, and a motor 8 in the frame 1 drives the rotating shaft 3 to rotate through a transmission mechanism; when the anchor backing plate 5 needs to be welded, the anchor backing plate 5 is placed on the horizontal table base 4, the gas shield welding gun 7 is fixed on the fixing table 6, the end portion of the gas shield welding gun 7 is in contact with a welding seam on the anchor backing plate 5, the motor 8 is started, the motor 8 drives the rotating shaft 3 and the horizontal table base 4 to rotate, the anchor backing plate 5 also rotates along with the gas shield welding gun, the gas shield welding gun 7 is started to weld the welding seam, and when the anchor backing plate 5 rotates for a circle, the welding seam can be completely welded by the gas shield welding gun 7.
Example 2
Referring to fig. 1, on the basis of embodiment 1, the transmission mechanism includes a driving sprocket 9, a transmission chain 10 and a driven sprocket 11, the driving sprocket 9 is disposed on the main shaft of the motor 8, the driven sprocket 11 is disposed on the rotating shaft 3, and the transmission chain 10 is sleeved between the driving sprocket 9 and the driven sprocket 11.
The diameter of the driven chain wheel 11 is larger than that of the driving chain wheel 9, the rotating speed of the rotating shaft 3 can be reduced for the motor 8, the driving chain wheel 9 and the driven chain wheel 11 are thinner, the weight is light, when the motor 8 is started or stopped, the rotating shaft 3 cannot have larger inertia, the stability of the rack 1 cannot be influenced, and the welding quality is not influenced as much as possible.
Example 3
Referring to fig. 1, on the basis of embodiment 2, the controller 12 is further included, and the controller 12 is in signal connection with the motor 8 and controls the starting, stopping and rotating speed of the motor 8.
Set up between power and motor 8 through controller 12, except the start-up and the stop that can control motor 8, can also adjust the rotational speed of motor 8, and then the rotational speed of adjustment pivot 3 and horizontal platform seat 4, make anchor backing plate 5 of placing on horizontal platform seat 4 rotate with different speeds to this satisfies different welding requirements.
Example 4
Referring to fig. 1, on the basis of any one of embodiments 1 to 3, a rotating shaft seat 13 is provided at the bottom of the frame 1, and the rotating shaft 3 is fitted with the rotating shaft seat 13 through a bearing.
The rotating shaft seat 13 comprises a limiting frame made of steel through welding, the limiting frame is horizontally welded to the upper portion of the first rectangular frame 101, a bicycle rim is horizontally fixed in the limiting frame, and the lower end of the rotating shaft 3 is matched with a bearing of the bicycle rim.
Example 5
Referring to fig. 1, in embodiment 1, a magnetic attraction type fixing bracket 14 is attracted to the fixing base 6, and the gas shield welding torch 7 is clamped to the magnetic attraction type fixing bracket 14.
The magnetic type fixing support 14 can be used for randomly adjusting the extending length and the extending angle of the end part of the gas shield welding gun 7 and welding anchor backing plates 5 with different specifications.
Example 6
Referring to fig. 1, on the basis of embodiment 1, the upper end of the rotating shaft 3 extends out of the surface of the horizontal platform base 4, and the anchor backing plate 5 is provided with a shaft hole and is sleeved outside the upper end of the rotating shaft 3 through the shaft hole.
The anchor backing plate 5 is formed by welding a metal plate 501 and a metal cylinder 502, a shaft hole is formed in the metal plate 501, and when the metal plate 501 is placed on the horizontal table base 4, the upper end of the rotating shaft 3 penetrates through the shaft hole.
Example 7
Referring to fig. 1, on the basis of embodiment 1, the frame 1 includes a first rectangular frame 101, four corners of the first rectangular frame 101 are respectively provided with a support column 102, tops of the four support columns 102 are connected with a second rectangular frame 103, the workbench 2 is arranged on the second rectangular frame 103, a shaft hole is arranged on the workbench 2, and the shaft hole is in running fit with the rotating shaft 3 through a bearing.
The first rectangular frame 101, the second rectangular frame 103 and the four pillars 102 are all formed by angle steel welding, and the workbench 2 is a steel plate welded on the second rectangular frame 103.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention should be covered by the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims. The components and structures of the present embodiments that are not described in detail are well known in the art and do not constitute essential structural elements or elements.
Claims (7)
1. The utility model provides an anchor backing plate automatic welder which characterized in that includes:
the device comprises a rack (1), wherein a workbench (2) is arranged on the upper portion of the rack (1), a through hole is formed in the workbench (2), a rotating shaft (3) is longitudinally arranged in the rack (1) in a rotating mode, the upper portion of the rotating shaft (3) extends out of the through hole in the workbench (2), a horizontal platform seat (4) is arranged on the upper portion of the rotating shaft (3), the horizontal platform seat (4) is located above the workbench (2), and the horizontal platform seat (4) is used for placing an anchor backing plate (5);
the fixing table (6) is arranged on the workbench (2), a gas shield welding gun (7) is directly or indirectly fixed on the fixing table (6), and the end part of the gas shield welding gun (7) faces the horizontal platform seat (4);
the motor (8), the motor (8) sets up in the frame (1), motor (8) pass through drive mechanism and drive pivot (3) are rotatory.
2. The automatic welding device for the anchor pad according to claim 1, wherein the transmission mechanism comprises a driving sprocket (9), a transmission chain (10) and a driven sprocket (11), the driving sprocket (9) is arranged on a main shaft of the motor (8), the driven sprocket (11) is arranged on the rotating shaft (3), and the transmission chain (10) is sleeved between the driving sprocket (9) and the driven sprocket (11).
3. The anchor pad automatic welding device according to claim 2, characterized by further comprising a controller (12), wherein the controller (12) is in signal connection with the motor (8) and controls the starting, stopping and rotating speed of the motor (8).
4. The automatic welding device for the anchor backing plate according to any one of claims 1 to 3, characterized in that a rotating shaft seat (13) is arranged at the bottom of the machine frame (1), and the rotating shaft (3) is matched with the rotating shaft seat (13) through a bearing.
5. An automatic welding device for anchor pads according to claim 1, characterized in that a magnetic type fixing bracket (14) is adsorbed on the fixing table (6), and the gas shield welding gun (7) is clamped on the magnetic type fixing bracket (14).
6. The automatic welding device for the anchor backing plate according to claim 1, wherein the upper end of the rotating shaft (3) extends out of the surface of the horizontal platform base (4), and the anchor backing plate (5) is provided with a shaft hole and is sleeved outside the upper end of the rotating shaft (3) through the shaft hole.
7. The automatic welding device for the anchor backing plate according to claim 1, wherein the machine frame (1) comprises a first rectangular frame (101), supporting columns (102) are respectively arranged at four corners of the first rectangular frame (101), a second rectangular frame (103) is connected to the tops of the four supporting columns (102), the workbench (2) is arranged on the second rectangular frame (103), a shaft hole is formed in the workbench (2), and the shaft hole is in rotating fit with the rotating shaft (3) through a bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020302542.5U CN212169301U (en) | 2020-03-12 | 2020-03-12 | Automatic welding device for anchor backing plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020302542.5U CN212169301U (en) | 2020-03-12 | 2020-03-12 | Automatic welding device for anchor backing plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212169301U true CN212169301U (en) | 2020-12-18 |
Family
ID=73778225
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020302542.5U Active CN212169301U (en) | 2020-03-12 | 2020-03-12 | Automatic welding device for anchor backing plate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212169301U (en) |
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2020
- 2020-03-12 CN CN202020302542.5U patent/CN212169301U/en active Active
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