Ultrasonic cleaning and blow-drying integrated device for ultrathin pipe
Technical Field
The utility model belongs to the technical field of ultra-thin tub of washing, concretely relates to ultra-thin tub of ultrasonic cleaning weathers integrative device.
Background
An ultrasonic cleaner for steel pipes is mainly used for cleaning metal pipes such as stainless steel pipes, aluminum pipes, copper pipes, fluorine-free refrigerating pipes and the like, and the inner and outer walls of the pipes are thoroughly cleaned by utilizing the strong penetrating power of ultrasonic waves. Because the ultrasonic wave has powerful cleaning power, this has just reduced the requirement to the cleaner in the use, and built-in heating system is changeed dirty the getting rid of, long service life, and circulated use that can be abundant is with low costs, reduces environmental pollution, sets up the automation, reduces the manual operation cost.
When an ultrathin pipe is cleaned at present, due to the special properties of the ultrathin pipe, the ultrathin pipe is deformed due to uneven stress, the quality of a pipe fitting is influenced, manual cooperation cleaning is mostly needed, the labor intensity is high, the efficiency is low, the product cleaning is not clean, the quality is not high, and the qualified rate is low; and current ultrasonic cleaner, the steel pipe just is placed in the potcher during washing, can not remove, and the bottom of washing tank all is the level moreover, is unfavorable for the washing liquid to flow when wasing like this, washs just inadequately, and the difficult sanitization in position a bit for the steel pipe that washs at last well still has the spot, washs inhomogeneous, not thorough, need carry out drying process after the steel pipe washs, and artifical transportation work load is big, and drying time overlength, has reduced production efficiency.
Therefore, the ultrasonic cleaning and blow-drying integrated device for the ultrathin pipe is provided to solve the problems in the prior art, a group of net bag structures are added in a water tank of an ultrasonic cleaning machine, and a steel pipe is arranged in the net bag, so that the stress on the ultrathin pipe can be reduced, a gap can be generated between the ultrathin pipe and the bottom of the water tank, the flowing of cleaning liquid is facilitated, and the ultrathin pipe can be cleaned fully; increase elevating gear in the string bag structure, set up at the basin top and weather the device, wash the completion back, rise the string bag and directly carry out the drying to the steel pipe, reduce the transportation flow, save the manual work, improve work efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an ultrasonic cleaning and blow-drying integrated device for ultra-thin pipes, which solves the problems that the prior art mostly needs manual cleaning, the labor intensity is high, the efficiency is low, the cleaning of products is not clean, the quality is not high, and the qualification rate is low; the steel pipe just is placed in the potcher during washing, can not remove, and the bottom of washing tank all is the level moreover, is unfavorable for the washing liquid to flow when wasing like this, washs just inadequately, and the difficult sanitization in position a bit for wash good steel pipe at last still has the spot, washs inhomogeneously, thoroughly, need carry out drying process after the steel pipe washs, and the artifical work load of transporting is big, and drying time overlength, has reduced production efficiency's problem.
In order to achieve the above purpose, the utility model adopts the following technical scheme: an ultrasonic cleaning and blow-drying integrated device for ultra-thin pipes comprises a cleaning tank, wherein an ultra-thin pipe supporting assembly is arranged in the cleaning tank, lifting assemblies are symmetrically arranged on two sides of the ultra-thin pipe supporting assembly, and drying assemblies are symmetrically arranged on two sides of the cleaning tank;
the ultrathin tube supporting assembly comprises two groups of supporting plates, a screen plate is fixedly arranged between the two groups of supporting plates, guide assemblies are symmetrically arranged on the upper surfaces of the supporting plates, and the guide assemblies are slidably arranged in the cleaning tank;
the lifting assembly comprises a lifting screw rod and a motor, two groups of fixing plates are symmetrically arranged on the inner wall of the cleaning tank, a threaded sleeve is rotatably mounted in each fixing plate, the lifting screw rod is in threaded connection with the threaded sleeve, and the motor is in transmission connection with the threaded sleeve;
the drying assembly comprises four groups of fans and drying pipelines, wherein the fans are fixedly arranged on the outer wall of the cleaning tank and are adjacent to each other in two groups, the fans are symmetrically arranged, the drying pipelines are symmetrically arranged on two sides of the inner wall of the cleaning tank, and the air outlets of the fans penetrate through the cleaning tank and are respectively communicated with two ends of each drying pipeline.
Preferably, a water inlet pipe is arranged on one side of the outside of the cleaning tank, and a drain pipe with a valve is fixedly mounted at the bottom of the cleaning tank.
Preferably, the equal fixed mounting in purge tank bottom four corners has elasticity landing leg, elasticity landing leg includes including stand pipe and guide bar, guide bar slidable mounting is in the stand pipe, stand pipe one end fixed mounting has the bottom plate, guide bar one end fixed mounting is in the purge tank bottom, it has the spring to lie in stand pipe outer wall fixed mounting between bottom plate and the purge tank.
Preferably, two sets of equal fixed mounting in backup pad upper surface position placed in the middle has the supporting seat, lift lead screw one end is rotated and is installed in the supporting seat.
Preferably, a first belt wheel is fixedly installed at an output shaft end of the motor, a second belt wheel is fixedly installed at the top of the threaded sleeve, and the first belt wheel and the second belt wheel are in transmission connection through a conveying belt.
Preferably, four groups the play tuber pipe one end of fan all runs through in the washing tank both sides, the washing tank inner wall is located the play tuber pipe through position of fan and has all seted up the through-hole.
Preferably, the two ends of the drying pipeline are symmetrically connected with elbows, and one end of the elbow, far away from the drying pipeline, is fixedly connected with an air outlet pipe of the fan.
Preferably, the equidistance array in stoving pipeline one side has the exhaust vent, adjacent two sets of the exhaust vent interval can not be greater than 10 mm.
Preferably, the guide assembly comprises positioning blocks and positioning columns, the positioning blocks are fixedly installed at four corners of the inner wall of the cleaning tank respectively, the positioning columns are slidably installed in the positioning blocks, and one ends of the positioning columns are fixedly installed on two sides of the upper surface of the supporting plate respectively.
The utility model discloses a technological effect and advantage: the utility model provides a pair of ultra-thin effective ultrasonic cleaning weathers integrative device, compares with prior art, has following advantage:
1. a group of net bag structures are added in a water tank of the ultrasonic cleaning machine, and the steel pipes are arranged in the net bags, so that the stress on the ultrathin pipes can be reduced, a gap can be generated between the ultrathin pipes and the bottom of the water tank, the flowing of cleaning liquid is facilitated, and the ultrathin pipes can be cleaned sufficiently;
2. increase elevating gear in the string bag structure, set up at the basin top and weather the device, wash the completion back, rise the string bag and directly carry out the drying to the steel pipe, reduce the transportation flow, save the manual work, improve work efficiency.
Drawings
Fig. 1 is a schematic perspective view of an ultrasonic cleaning and blow-drying integrated device for ultra-thin pipes according to the present invention;
fig. 2 is a schematic structural view of the ultrasonic cleaning and drying integrated device for ultra-thin pipes according to the present invention;
fig. 3 is a schematic top view of the ultrasonic cleaning and drying integrated device for ultra-thin pipes according to the present invention;
fig. 4 is a schematic sectional view of the ultrasonic cleaning and drying integrated device for ultra-thin pipes according to the present invention;
fig. 5 is the utility model discloses an ultra-thin effective ultrasonic cleaning weathers a side view sectional structure schematic diagram of integrative device.
In the figure: 1. a cleaning tank; 101. a water inlet pipe; 102. a drain pipe; 103. a through hole; 2. a support assembly; 201. a support plate; 202. a screen plate; 203. a supporting seat; 3. a lifting assembly; 301. a lifting screw rod; 302. a motor; 303. a fixing plate; 304. a threaded sleeve; 305. a first pulley; 306. a second pulley; 307. a conveyor belt; 4. a drying assembly; 401. a fan; 402. drying the pipeline; 403. bending the pipe; 404. an air outlet; 5. a guide assembly; 501. positioning blocks; 502. a positioning column; 6. an elastic leg; 601. a guide tube; 602. a guide bar; 603. a base plate; 604. a spring.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. The specific embodiments described herein are merely illustrative of the invention and are not intended to be limiting of the invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides an ultrasonic cleaning and blow-drying integrated device for ultra-thin pipes as shown in figures 1-5, which comprises a cleaning tank 1, wherein an ultra-thin pipe supporting component 2 is arranged in the cleaning tank 1, lifting components 3 are symmetrically arranged on two sides of the ultra-thin pipe supporting component 2, drying components 4 are symmetrically arranged on two sides of the cleaning tank 1, a water inlet pipe 101 is arranged on one side of the outside of the cleaning tank 1, and a water outlet pipe 102 with a valve is fixedly arranged at the bottom of the cleaning tank 1;
referring to fig. 1, 2 and 3, the ultra-thin tube supporting assembly 2 includes two sets of supporting plates 201, a mesh plate 202 is fixedly installed between the two sets of supporting plates 201, guiding assemblies 5 are symmetrically arranged on the upper surfaces of the supporting plates 201, the guiding assemblies 5 are slidably installed in the cleaning tank 1, each guiding assembly 5 includes a positioning block 501 and a positioning column 502, the positioning blocks 501 are respectively and fixedly installed at four corners of the inner wall of the cleaning tank 1, the positioning columns 502 are slidably installed in the positioning blocks 501, one ends of the positioning columns 502 are respectively and fixedly installed at two sides of the upper surfaces of the supporting plates 201, supporting seats 203 are respectively and fixedly installed at the center positions of the upper surfaces of.
Referring to fig. 1, 2 and 3, the lifting assembly 3 includes a lifting screw 301 and a motor 302, two sets of fixing plates 303 are symmetrically disposed on an inner wall of the cleaning tank 1, a threaded sleeve 304 is rotatably mounted in the fixing plates 303, the lifting screw 301 is threadedly connected in the threaded sleeve 304, the motor 302 is in transmission connection with the threaded sleeve 304, a first pulley 305 is fixedly mounted on an output shaft end of the motor 302, a second pulley 306 is fixedly mounted on a top of the threaded sleeve 304, and the first pulley 305 and the second pulley 306 are in transmission connection through a conveyor belt 307.
Referring to fig. 1 and 3, the drying assembly 4 includes four sets of fans 401 and drying pipes 402, the four sets of fans 401 are fixedly mounted on the outer wall of the cleaning tank 1, and two sets of fans 401 are symmetrically disposed adjacent to each other, the drying pipes 402 are symmetrically disposed on two sides of the inner wall of the cleaning tank 1, air outlets of the four sets of fans 401 penetrate through the cleaning tank 1 and are respectively communicated with two ends of the drying pipes 402, air outlets 404 are equidistantly arrayed on one side of the drying pipes 402, the interval between two sets of air outlets 404 cannot be greater than 10mm, one ends of the air outlets of the four sets of fans 401 penetrate through two sides of the cleaning tank 1, through holes 103 are formed in positions of the inner wall of the cleaning tank 1, which are located at the air outlets of the fans 401, two ends of the drying pipes 402 are.
Referring to fig. 2, fig. 4 and fig. 5, elastic legs 6 are fixedly mounted at four corners of the bottom of the cleaning tank 1, each elastic leg 6 includes a guide tube 601 and a guide rod 602, the guide rod 602 is slidably mounted in the guide tube 601, a bottom plate 603 is fixedly mounted at one end of the guide tube 601, one end of the guide rod 602 is fixedly mounted at the bottom of the cleaning tank 1, and a spring 604 is fixedly mounted between the bottom plate 603 and the cleaning tank 1 and located on the outer wall of the guide tube 601.
The working principle is as follows: a group of net bag structures are added in a cleaning tank 1 of the ultrasonic cleaning machine, each net bag structure comprises a supporting plate 201 and a net plate 202, the net plates 202 are arranged to be arc-shaped structures, and steel pipes are arranged in the net plates 202, so that friction force generated when the ultrathin pipes are placed can be reduced, damage to the ultrathin pipes is reduced, gaps can be generated between the ultrathin pipes and the bottom of the water tank, flowing of cleaning liquid is facilitated, and the ultrathin pipes can be cleaned sufficiently; increase lifting unit 3 in backup pad 201 both sides, during the use, starter motor 302, the transmission through first band pulley 305 and second band pulley 306 is connected, thereby it makes lift lead screw 301 drive otter board 202 lift to drive swivel nut 304 is rotatory, simultaneously set up two sets of stoving subassemblies 4 at washing tank 1 top symmetry, after the washing is accomplished, when starting fan 401, starter motor 302 rises the ultra-thin pipe with stoving pipeline 402 co-altitude, utilize exhaust vent 404 directly to carry out the drying to the ultra-thin pipe, reduce the transportation flow, save artifically, and the work efficiency is improved.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.