CN212160764U - Intelligent inspection system - Google Patents
Intelligent inspection system Download PDFInfo
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- CN212160764U CN212160764U CN202021221866.2U CN202021221866U CN212160764U CN 212160764 U CN212160764 U CN 212160764U CN 202021221866 U CN202021221866 U CN 202021221866U CN 212160764 U CN212160764 U CN 212160764U
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- 238000007689 inspection Methods 0.000 title claims abstract description 126
- 238000004891 communication Methods 0.000 claims abstract description 41
- 238000001514 detection method Methods 0.000 claims abstract description 33
- 238000012423 maintenance Methods 0.000 claims abstract description 29
- 238000004458 analytical method Methods 0.000 claims description 20
- 238000012545 processing Methods 0.000 claims description 20
- 230000003993 interaction Effects 0.000 claims description 11
- 238000013500 data storage Methods 0.000 claims description 9
- 238000005259 measurement Methods 0.000 claims description 5
- 238000004880 explosion Methods 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 claims description 2
- 230000004044 response Effects 0.000 abstract description 13
- 238000012824 chemical production Methods 0.000 abstract description 2
- 238000012546 transfer Methods 0.000 abstract description 2
- 230000002159 abnormal effect Effects 0.000 description 5
- 238000007726 management method Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008439 repair process Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Abstract
The utility model relates to a chemical production equipment field of patrolling and examining, concretely relates to intelligence system of patrolling and examining, patrol and examine the terminal including explosion-proof inspection appearance and intelligence, explosion-proof inspection appearance is equipped with detecting element, equipment identification subassembly, display module, wireless communication unit and positioning unit, and intelligence is patrolled and examined the terminal and is equipped with the data communication unit with wireless communication unit looks communication, and intelligence is patrolled and examined the operation conditions that the terminal is used for analytical equipment. The application provides an intelligence system of patrolling and examining sets up explosion-proof inspection appearance and the intelligent terminal of patrolling and examining that can communicate each other, the personnel of patrolling and examining carry explosion-proof inspection appearance and patrol and examine the work, explosion-proof inspection appearance is with equipment basic information, detection data and location data real-time transfer for the intelligent terminal of patrolling and examining, the intelligent terminal of patrolling and examining receives this data information and analytical equipment's operation conditions, managers can in time learn the condition of equipment, greatly improve response speed, the solution patrols and examines the maintenance work inefficiency problem.
Description
Technical Field
The application relates to the field of inspection of chemical production equipment, in particular to an intelligent inspection system.
Background
Along with the continuous development of the chemical industry in China, the scale is gradually increased, the equipment management is more and more difficult, the equipment safety management is particularly important, the equipment inspection is an important means of the equipment safety management in the daily production process, in the traditional equipment inspection process, the manual dependence is high, the equipment condition is difficult to know timely by managers, the process of inspecting and maintaining is very inefficient, potential safety hazards are easy to appear, and even serious consequences are caused.
SUMMERY OF THE UTILITY MODEL
The application aims at providing an intelligent inspection system to solve the problem that inspection and maintenance work is low in efficiency in the prior art.
The embodiment of the application is realized as follows:
in a first aspect, an embodiment of the present application provides an intelligent inspection system, which includes:
the anti-explosion patrol instrument is used for following patrol personnel, and is provided with a detection assembly, an equipment identification assembly, a display module, a wireless communication unit and a positioning unit, wherein the wireless communication unit is used for sending data information generated by the detection assembly, the equipment identification assembly and the positioning unit, and the display module is used for displaying the data information;
the intelligent inspection terminal is used for analyzing the running state of equipment and is provided with a data communication unit which is communicated with the wireless communication unit.
The application provides an intelligence system of patrolling and examining sets up explosion-proof inspection appearance and the intelligent terminal of patrolling and examining that can intercommunicate, the personnel of patrolling and examining carry explosion-proof inspection appearance and patrol and examine work, the determine module is used for the condition of check out equipment, display module can show the testing result, equipment identification subassembly is used for discerning the equipment of being examined, in order to obtain equipment basic information, wireless communication unit sends away equipment basic information and the data information of determine result, this data information is received to the data communication unit at the intelligent terminal of patrolling and examining, the intelligence is patrolled and examined the terminal and is according to the operation conditions of received data information analysis equipment, managers can in time learn the condition of equipment through the intelligence terminal of patrolling and examining. And the wireless communication unit can also transmit the position information that the positioning unit generated for the intelligent inspection terminal, and managers can learn the current position of equipment so as to increase the number of maintenance personnel and improve the timely response efficiency. And the intelligent inspection terminal can also obtain an inspection line according to the position information in the inspection process, so that the condition of missed inspection is further avoided.
In an embodiment of the application, optionally, the terminal is patrolled and examined to intelligence includes data acquisition unit, data memory cell and data processing unit, the data acquisition unit is used for gathering data information that the data communication unit received, the data memory cell is used for the storage the data information that the data acquisition unit gathered, the data processing unit basis whether the data information analysis of data memory cell storage needs the maintenance.
In the technical scheme, the intelligent inspection terminal receives data information transmitted by the explosion-proof inspection instrument through the data communication unit, the data acquisition unit, the data storage unit and the data processing unit acquire, store and analyze the data received by the data communication unit, archive the inspection information of the equipment and analyze whether the current equipment needs to be maintained, so that the equipment information can be traced and compared, the data accuracy is improved, and the timely response efficiency of the inspection and maintenance is improved. In addition, the polling log can be prevented from being dug or tampered by polling personnel, and archived files can be recalled at any time, so that problems found in polling can be conveniently and timely handled subsequently.
In an embodiment of the application, optionally, the intelligent inspection terminal includes a human-computer interaction unit, and the human-computer interaction unit can display an analysis result of the data processing unit.
In the technical scheme, the analysis result of the intelligent inspection terminal is displayed through the human-computer interaction unit, so that a manager can conveniently obtain the analysis result, and sends out a maintenance instruction through the human-computer interaction unit, and the timely response efficiency is improved.
In an embodiment of the application, optionally, the terminal is patrolled and examined to intelligence includes the scheduling unit of approving, the scheduling unit of approving basis the analysis result of data processing unit to the maintenance instruction is sent to explosion-proof inspection tour appearance, display module shows the maintenance instruction to the personnel of patrolling and examining in time maintain according to the maintenance instruction.
In the technical scheme, the examination and approval scheduling unit plays a role in scheduling patrol personnel, and the management personnel and the examination and approval scheduling unit work in a combined manner, so that the condition of untimely response is prevented, the conditions of repair omission and non-repair are avoided, and the safety and the working efficiency are improved.
In an embodiment of the application, optionally, the intelligent inspection terminal includes an alarm unit, and when the analysis result of the data processing unit is not within a preset range, the alarm unit sends out an alarm signal.
In the technical scheme, when the analysis result is abnormal and is within a preset range, the intelligent inspection terminal indicates that the data is abnormal and sends a maintenance instruction; when the analysis result is outside the preset range, the intelligent inspection terminal sends out an alarm signal through the alarm unit so that management personnel and inspection personnel can take emergency treatment measures.
In an embodiment of this application, optionally, determine module includes combustible gas detecting element, temperature detecting element and vibration measuring unit, combustible gas detecting element is used for measuring the combustible gas concentration value of patrolling and examining the place, temperature detecting element is used for measuring equipment axle bush temperature, vibration measuring unit is used for the vibration value of measuring equipment axle.
In the technical scheme, the combustible gas detection unit, the temperature detection unit and the vibration measurement unit respectively perform multi-dimensional detection on the equipment from different dimensions and the conditions of the environment where the equipment is located, and can analyze the abnormal degree of the equipment. When the detection data of each unit are in general abnormity, the intelligent inspection terminal analyzes the detection data and then sends a maintenance instruction to inspection personnel or maintenance personnel. When the detection data of each unit is more deviated from the normal value and analyzed by the intelligent inspection terminal, and the environmental condition is dangerous, the intelligent inspection terminal can also inform inspection personnel of evacuating through the display module so as to protect the safety of the inspection personnel.
In an embodiment of the present application, optionally, the device identification component is an image identification unit, the image identification unit is provided with a camera, and the camera can scan an identification code of the device.
In the technical scheme, the image recognition unit is provided with the camera which can scan equipment, and when the equipment is not scanned, the camera can be used for being matched with the wireless communication unit to transmit the field image to the intelligent inspection terminal.
In an embodiment of the present application, optionally, the explosion-proof patrol instrument further includes an audio system, and the audio system is electrically connected to the wireless communication unit.
In the technical scheme, the audio system can perform voice interaction with the intelligent inspection terminal through the wireless communication unit, so that the processing and response efficiency is improved.
In an embodiment of the present application, optionally, the wireless communication unit and the data communication unit are both connected to an internet service provider or a factory wireless lan.
In an embodiment of the present application, optionally, the positioning unit includes a GPS positioning system for positioning the patrol inspector in real time and monitoring the patrol route.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a schematic structural diagram of an intelligent inspection system provided in an embodiment of the present application;
fig. 2 is a schematic structural diagram of an explosion-proof polling instrument provided in the embodiment of the present application;
fig. 3 is a schematic structural diagram of the intelligent inspection terminal provided by the embodiment of the application.
Icon: 10-explosion-proof polling instrument; 101-a power supply module; 102-a combustible gas detection unit; 103-a temperature detection unit; 104-a vibration measurement unit; 105-a device identification component; 106-a positioning unit; 107-display module; 108-a wireless communication unit; 20-intelligent inspection terminal; 201-a data communication unit; 202-a data acquisition unit; 203-data storage unit; 204-a data processing unit; 205-human-computer interaction unit; 206-approval scheduling unit; 207-an alarm unit; 30-base station.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present application, it should also be noted that, unless otherwise explicitly stated or limited, the terms "disposed," "mounted," "connected," and "connected" should be interpreted broadly, e.g., as being fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Examples
The embodiment of the application provides an intelligent inspection system, which is used for solving the problem of low efficiency in equipment inspection and maintenance work in the chemical industry.
The structure of the intelligent inspection system is shown in fig. 1, 2 and 3, and comprises an explosion-proof inspection instrument 10 and an intelligent inspection terminal 20.
When in inspection work, an inspector carries the explosion-proof inspection instrument 10 to work. The explosion-proof polling instrument 10 is provided with a detection component, an equipment identification component 105, a display module 107, a wireless communication unit 108 and a positioning unit 106. The explosion-proof polling instrument 10 is also provided with a power supply module 101 for working power.
The device identification component 105 is used for identifying the detected device to acquire device basic information, the detection component is used for detecting the condition of the device, and the display module 107 can display the detection result.
The explosion-proof polling instrument 10 is connected with the intelligent polling terminal 20 through the wireless communication unit 108, the base station 30 and the data communication unit 201.
The wireless communication unit 108 sends the device infrastructure information and the data information of the detection result to the base station 30, where the base station 30 may be a base station 30 of an internet service provider such as mobile, internet, telecommunication, or the like, or a base station 30 of a factory wireless local area network, or the like.
The data communication unit 201 of the smart inspection terminal 20 receives the data information transmitted from the base station 30.
The intelligent inspection system is provided with the explosion-proof inspection instrument 10 and the intelligent inspection terminal 20 which can communicate with each other, the explosion-proof inspection instrument 10 can transmit data information to the intelligent inspection terminal 20 in real time, inspection personnel do not need to read and record detection data manually, inspection speed is increased, errors in manual reading and recording are prevented, and detection accuracy is improved; the intelligent inspection terminal 20 analyzes the operation state of the equipment according to the received data information, and managers can timely know the condition of the equipment through the intelligent inspection terminal 20, so that the response speed is greatly increased, and the problem of low efficiency of inspection and maintenance work is solved.
And the wireless communication unit 108 can also transmit the position information generated by the positioning unit 106 to the intelligent inspection terminal 20, and a manager can know the current position of the equipment, so that a maintainer can be conveniently added, and the timely response efficiency is improved.
And the intelligent inspection terminal 20 can also obtain an inspection line according to the position information in the inspection process, thereby further avoiding the condition of missed inspection and improving the inspection efficiency.
The aforementioned detection assembly includes a combustible gas detection unit 102, a temperature detection unit 103, and a vibration measurement unit 104.
The combustible gas detection unit 102 is used for measuring a combustible gas concentration value of the inspection site.
The temperature detection unit 103 is used for measuring the temperature of the equipment bearing bush.
The vibration measuring unit 104 is used to measure the vibration value of the apparatus shaft.
The explosion-proof polling instrument 10 is provided with a combustible gas detection unit 102, a temperature detection unit 103 and a vibration measurement unit 104, so that the equipment can be simultaneously subjected to multi-dimensional detection from different-dimensional detection equipment and conditions of the environment where the equipment is located.
Moreover, when the environmental conditions are dangerous, the intelligent inspection terminal 20 can also send information to the explosion-proof inspection instrument 10 to inform the inspection personnel of evacuation through the display module 107 so as to protect the safety of the inspection personnel.
The chemical equipment generally has a unique identification code, such as a two-dimensional code, a bar code, an RFID or an equipment code, the aforementioned equipment identification component 105 is an image identification unit, the image identification unit is provided with a camera, and the camera can scan the identification code of the equipment to acquire basic information of the equipment, so as to make sure that the current detection equipment is clear, and further, re-inspection, missing inspection can be prevented, and confusion of equipment data can be prevented.
When not scanning equipment, the camera can also cooperate with wireless communication unit in order to patrol and examine terminal 20 transmission scene image to intelligence, and convenient communication improves and patrols and examines efficiency.
Further, the explosion-proof inspection instrument 10 further comprises an audio system, and the audio system is electrically connected with the wireless communication unit, so that the inspection personnel can communicate with the manager of the intelligent inspection terminal 20 through the explosion-proof inspection instrument 10 in a voice mode, and inspection and maintenance response efficiency is improved.
The positioning unit 106 can be a GPS positioning system, which can position and monitor the routing of inspection personnel in real time, further avoid the re-inspection and missed inspection, and also confirm whether the inspected equipment is correct or not by comparing the results of the equipment identification component 105, thereby avoiding the occurrence of identification errors.
The intelligent inspection terminal 20 further comprises a data acquisition unit 202, a data storage unit 203 and a data processing unit 204.
The data collecting unit 202 is used for collecting data information received by the data communication unit 201.
The data storage unit 203 is used for storing the data information acquired by the data acquisition unit 202.
The data processing unit 204 analyzes whether or not maintenance is required based on the data information stored in the data storage unit 203.
After the intelligent inspection terminal 20 receives the data information transmitted from the explosion-proof inspection instrument 10 through the data communication unit 201, the data acquisition unit 202, the data storage unit 203 and the data processing unit 204 acquire, store and analyze the data received by the data communication unit 201, so as to archive the inspection information of the equipment and analyze whether the current equipment needs to be maintained. Therefore, the equipment information can be traced and compared, the data accuracy is improved, and the timely response efficiency of inspection and maintenance is improved. In addition, the polling log can be prevented from being dug or tampered by polling personnel, and archived files can be recalled at any time, so that problems found in polling can be conveniently and timely handled subsequently.
The intelligent inspection terminal 20 comprises a human-computer interaction unit 205. The same data value may be different under normal working conditions of different devices, and the human-computer interaction unit 205 can perform personalized setting for different devices. The human-computer interaction unit 205 can also display the analysis result of the data processing unit 204, so that a manager can conveniently obtain the analysis result, and sends a maintenance instruction through the human-computer interaction unit 205, thereby improving the timely response efficiency.
The intelligent inspection terminal 20 is further provided with an approval scheduling unit 206, the approval scheduling unit 206 sends a maintenance instruction to the explosion-proof inspection instrument 10 according to the analysis result of the data processing unit 204, and the display module 107 displays the maintenance instruction, so that the inspection personnel can maintain in time according to the maintenance instruction. The manager works in combination with the approval scheduling unit 206 to prevent the situation of response failure, avoid the situations of repair omission and repair failure, and improve the safety.
The intelligent inspection terminal 20 is provided with an alarm unit 207, and when the analysis result of the data processing unit 204 is not within the preset range, the alarm unit 207 sends out an alarm signal.
The data processing unit 204 of the intelligent inspection terminal 20 can analyze and judge the severity of the data abnormality. When the analysis result is abnormal and is within the preset range, the intelligent inspection terminal 20 indicates that the data is abnormal and sends a maintenance instruction; when the analysis result is out of the preset range, the intelligent inspection terminal 20 sends out an alarm signal through the alarm unit 207, so that the manager and the inspection personnel can take emergency treatment measures.
When maintenance and emergency treatment are needed, the intelligent inspection terminal 20 can record the fault position according to the positioning data of the positioning unit 106, and the working efficiency is improved.
In addition, an alarm unit 207 can be arranged on the explosion-proof inspection instrument 10 to give an alarm to the inspection personnel, so that the inspection personnel can quickly respond and make a remedy early, and the accident caused by delayed response is prevented.
The application provides an intelligence system of patrolling and examining sets up explosion-proof inspection appearance 10 and the intelligent terminal of patrolling and examining 20 of intercommunication, the personnel of patrolling and examining carry explosion-proof inspection appearance 10 and detect each equipment in proper order, the personnel of patrolling and examining only need carry out the testing operation, the detection data can be given intelligent inspection terminal 20 in real time transfer, intelligent inspection terminal 20 automatic storage and analysis need not artifical reading data and type data, and can draw the analysis conclusion rapidly, managers can in time arrange maintenance work, improve the work efficiency of patrolling and examining the maintenance.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. An intelligent inspection system, comprising:
the anti-explosion patrol instrument is used for following patrol personnel, and is provided with a detection assembly, an equipment identification assembly, a display module, a wireless communication unit and a positioning unit, wherein the wireless communication unit is used for sending data information generated by the detection assembly, the equipment identification assembly and the positioning unit, and the display module is used for displaying the data information;
the intelligent inspection terminal is used for analyzing the running state of equipment and is provided with a data communication unit which is communicated with the wireless communication unit.
2. The intelligent inspection system according to claim 1, wherein the intelligent inspection terminal includes a data acquisition unit, a data storage unit and a data processing unit, the data acquisition unit is used for acquiring the data information received by the data communication unit, the data storage unit is used for storing the data information acquired by the data acquisition unit, and the data processing unit analyzes whether maintenance is required according to the data information stored by the data storage unit.
3. The intelligent inspection system according to claim 2, wherein the intelligent inspection terminal includes a human-computer interaction unit capable of displaying the analysis results of the data processing unit.
4. The intelligent inspection system according to claim 2, wherein the intelligent inspection terminal includes an approval scheduling unit, the approval scheduling unit sends a maintenance instruction to the explosion-proof inspection instrument according to the analysis result of the data processing unit, and the display module displays the maintenance instruction so that inspection personnel can maintain in time according to the maintenance instruction.
5. The intelligent inspection system according to claim 2, wherein the intelligent inspection terminal includes an alarm unit, and the alarm unit sends an alarm signal when the analysis result of the data processing unit is not within a preset range.
6. The intelligent inspection system according to claim 1, wherein the detection assembly includes a combustible gas detection unit for measuring a combustible gas concentration value of the inspection site, a temperature detection unit for measuring a device bushing temperature, and a vibration measurement unit for measuring a vibration value of the device shaft.
7. The intelligent inspection system according to claim 1, wherein the equipment identification component is an image identification unit, the image identification unit is provided with a camera, and the camera can scan an identification code of the equipment.
8. The intelligent inspection system according to claim 1, wherein the explosion-proof inspection instrument further includes an audio system electrically connected to the wireless communication unit.
9. The intelligent inspection system according to claim 1, wherein the wireless communication unit and the data communication unit are both connected to an internet service provider or a factory wireless local area network.
10. The intelligent inspection system according to claim 1, wherein the positioning unit includes a GPS positioning system for positioning the inspection personnel in real time and monitoring the inspection route.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021221866.2U CN212160764U (en) | 2020-06-28 | 2020-06-28 | Intelligent inspection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021221866.2U CN212160764U (en) | 2020-06-28 | 2020-06-28 | Intelligent inspection system |
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| Publication Number | Publication Date |
|---|---|
| CN212160764U true CN212160764U (en) | 2020-12-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021221866.2U Expired - Fee Related CN212160764U (en) | 2020-06-28 | 2020-06-28 | Intelligent inspection system |
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| CN (1) | CN212160764U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113192225A (en) * | 2021-04-29 | 2021-07-30 | 重庆天智慧启科技有限公司 | Community security patrol control system |
| CN114118471A (en) * | 2021-11-25 | 2022-03-01 | 广东电网有限责任公司广州供电局 | Multifunctional inspection terminal suitable for operation and maintenance of electric power tunnel |
-
2020
- 2020-06-28 CN CN202021221866.2U patent/CN212160764U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113192225A (en) * | 2021-04-29 | 2021-07-30 | 重庆天智慧启科技有限公司 | Community security patrol control system |
| CN113192225B (en) * | 2021-04-29 | 2022-09-30 | 重庆天智慧启科技有限公司 | Community security patrol control system |
| CN114118471A (en) * | 2021-11-25 | 2022-03-01 | 广东电网有限责任公司广州供电局 | Multifunctional inspection terminal suitable for operation and maintenance of electric power tunnel |
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Granted publication date: 20201215 |