SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide a compact structure, equipment precision height, improve product yields and reduce manufacturing cost be used for multistage residual current circuit breaker gasket equipment mechanism.
The utility model adopts the technical proposal that: the utility model discloses a frame, two vibration dishes, two divide material module, triaxial manipulator module and equipment module, two the vibration dish is all located corresponding two is located respectively to two branch material modules at the top of frame the ejection of compact of vibration dish is terminal, equipment module and two divide the material module to all install in the frame, and equipment module and two divide the material module to all locate on the defeated material orbit of triaxial manipulator module.
It is visible by above-mentioned scheme, two the vibration dish bears A section gasket and B section gasket respectively, and the gasket via the vibration dish is carried divide on the material module, afterwards three-axis manipulator module catches the gasket and carries it the equipment module, the equipment module installs the gasket additional on the product, and its compact structure can effectively utilize the space, and its equipment precision is high, can improve the product yields and compare with manual processing, and its production manufacturing cost is lower.
According to a preferable scheme, the two material distribution modules comprise a support, a side fixed plate arranged on one side end of the support, a material distribution cylinder fixedly arranged on the side fixed plate, a side locking plate in transmission connection with the material distribution cylinder and movably matched on the side fixed plate, a material distribution block arranged on the top of the side locking plate, a photoelectric sensor arranged at the bottom of the material distribution block, a side mounting plate fixedly arranged on the support, a transition block arranged on the top of the side mounting plate and matched with the material distribution block, and a height limiting block arranged on the transition block, wherein a placement groove is formed in the top of the material distribution block, and a detection hole matched with the photoelectric sensor is formed in the placement groove.
According to the scheme, when the sealing sheet is conveyed from the vibrating disc to the discharge end, the distributing cylinder drives the distributing block to enable the distributing block to move towards the side fixed plate and to be in contact with the discharge end of the vibrating disc, so that the sealing sheet is conveyed to the placing groove, and the photoelectric sensor recognizes that the sealing sheet falls on the placing groove and sends a signal to the three-axis manipulator module; the height limiting block is arranged to play a limiting role.
One preferred scheme is, three-axis manipulator module includes X axle sharp module, with the sharp module of Y axle that X axle sharp module transmission is connected, with the sharp module of Z axle that the sharp module transmission of Y axle is connected and with the equipment subassembly is pressed down that the sharp module transmission of Z axle is connected.
According to the scheme, the X-axis linear module, the Y-axis linear module and the Z-axis linear module can move the downward pressing assembly in the directions of the two material distribution modules and the assembly module; the triaxial manipulator module moves to two divide on the material module and absorb A section gasket and B section gasket respectively through two first gaskets, carry A, B two section gaskets afterwards install additional on the equipment module.
One preferred scheme is that all be equipped with top inductor, terminal inductor and stroke response piece on the straight line module of X axle, the straight line module of Y axle and the straight line module of Z axle, the stroke response piece all with top inductor with terminal inductor looks adaptation.
According to the scheme, the starting end inductor, the tail end inductor and the stroke induction sheet are arranged, so that the operation accuracy of the equipment is effectively guaranteed.
According to a preferable scheme, the pressing assembly comprises a connecting plate in transmission connection with the Z-axis linear module and two pressing assemblies fixedly mounted on the connecting plate, each of the two pressing assemblies comprises a pressing cylinder arranged on the connecting plate, a first buffering fixed block in transmission connection with the pressing cylinder, a first buffering transition block arranged on the first buffering fixed block through a first equal-height screw and a first spring in a matched mode, and a first sucker arranged at the bottom of the first buffering transition block, and the first sucker is connected with a first vacuum generator.
According to the scheme, when the sealing sheet is sucked or dropped, the downward-pressing air cylinder drives the first buffering fixed block to move downwards, the first transition block moves downwards along with the first buffering fixed block, and then the first suction disc performs the action of sucking or dropping the sealing sheet; first wait high screw with the setting of first spring makes first buffer block has the floatability, plays buffering, protection gasket and prevents the effect of gasket damage.
According to a preferable scheme, a first buffer sensor is arranged on the first buffer fixed block, and a first buffer sensing piece matched with the first buffer sensor is arranged on the first buffer transition block.
According to the scheme, the first buffer sensor and the first buffer sensing piece effectively guarantee the accuracy of equipment and recognize the action signal of sucking or dropping the sealing piece.
According to a preferable scheme, the assembling module comprises a base installed on the rack, a magnetic coupling rodless cylinder arranged on the base, a jacking assembly in transmission connection with the magnetic coupling rodless cylinder, and a turnover assembly arranged above the jacking assembly in a matched mode.
It can be seen by above-mentioned scheme that the triaxial manipulator module will A, B two types of gasket in proper order place on the jacking subassembly, the no pole cylinder drive of magnetic coupling afterwards the jacking subassembly makes the jacking subassembly toward the motion of upset subassembly direction, then the jacking subassembly upwards jacks A type gasket and makes A type gasket pressfitting on the product, afterwards the jacking subassembly resets and carries B type gasket the below of upset subassembly, simultaneously, the upset subassembly overturns the product, and finally the jacking subassembly upwards jacks B type gasket and makes B type gasket pressfitting on the product.
One preferred scheme is, the upset subassembly is including locating cylinder mount pad on the base, locating upset cylinder on the cylinder mount pad and with upset cylinder normal running fit's clamping jaw.
According to the scheme, the clamping jaws grab and fix the product; the overturning cylinder realizes overturning action of the product.
According to a preferable scheme, the jacking assembly comprises an air cylinder mounting plate arranged on the motion end of the magnetic coupling rodless air cylinder, a jacking air cylinder arranged on the air cylinder mounting plate, a second buffering fixed block in transmission connection with the jacking air cylinder, a second buffering transition block arranged on the second buffering fixed block through a second equal-height screw and a second spring in a matched mode, and a second sucker arranged at the bottom of the second buffering transition block, wherein the second sucker is connected with a second vacuum generator.
According to the scheme, when the sealing sheet is sucked or pressed, the jacking cylinder drives the second buffer fixing block to jack upwards, the second transition block jacks upwards along with the second buffer fixing block, and then the second sucker sucks or presses the sealing sheet; the second equal-height screw and the second spring are arranged, so that the second buffer transition block has floatability, and the effects of buffering, protecting the sealing piece and preventing the sealing piece from being damaged are achieved.
According to a preferable scheme, a second buffer sensor is arranged on the second buffer fixed block, and a second buffer sensing piece matched with the second buffer sensor is arranged on the second buffer transition block.
According to the scheme, the second buffer sensor and the second buffer sensing sheet effectively guarantee the accuracy of equipment and identify the action signal of sucking or pressing the sealing sheet.
Detailed Description
As shown in fig. 1 to 6, in this embodiment, the utility model discloses a frame 1, two vibration dishes 2, two divide material module 3, triaxial manipulator module 4 and equipment module 5, two vibration dishes 2 all locate the top of frame 1, two divide material module 3 to locate corresponding two respectively the ejection of compact of vibration dish 2 is terminal, equipment module 5 and two divide material module 3 to all install in frame 1, and equipment module 5 and two divide material module 3 to all locate on the defeated material orbit of triaxial manipulator module 4.
Further, as shown in fig. 2, the two material distribution modules 3 include a support 31, a side fixed plate 32 disposed on one side end of the support 31, a material distribution cylinder 33 fixedly mounted on the side fixed plate 32, a side locking plate 34 in transmission connection with the material distribution cylinder 33 and movably fitted on the side fixed plate 32, a material distribution block 35 disposed on the top of the side locking plate 34, a photoelectric sensor 36 disposed at the bottom of the material distribution block 35, a side mounting plate 37 fixedly mounted on the support 31, a transition block 38 disposed on the top of the side mounting plate 37 and fitted with the material distribution block 35, and a height limiting block 39 disposed on the transition block 38, wherein a placement groove is disposed on the top of the material distribution block 35, and a detection hole adapted to the photoelectric sensor 36 is disposed on the placement groove.
Further, as shown in fig. 3 and 4, the three-axis manipulator module 4 includes an X-axis linear module 41, a Y-axis linear module 42 in transmission connection with the X-axis linear module 41, a Z-axis linear module 43 in transmission connection with the Y-axis linear module 42, and a pressing assembly 44 in transmission connection with the Z-axis linear module 43, where the X-axis linear module 41, the Y-axis linear module 42, and the Z-axis linear module 43 are all provided with a start sensor 45, an end sensor 46, and a stroke sensing sheet 47, the stroke sensing sheet 47 is all adapted to the start sensor 45 and the end sensor 46, the pressing assembly 44 includes a connecting plate 441 in transmission connection with the Z-axis linear module 43 and two pressing assemblies both fixed on the connecting plate 441, and the two pressing assemblies each include a pressing cylinder 442, a pressing cylinder 47, and a pressing cylinder 47, which are provided on the connecting plate 441, The first buffer fixing block 443 in transmission connection with the lower air cylinder 442, the first buffer transition block 449 mounted on the first buffer fixing block 443 in an adaptive manner through a first equal-height screw 444 and a first spring 445, and the first suction disc 446 arranged at the bottom of the first buffer transition block 449, wherein the first suction disc 446 is connected with a first vacuum generator, the first buffer fixing block 443 is provided with a first buffer inductor 447, the first buffer transition block 449 is provided with a first buffer induction sheet 448 matched with the first buffer inductor 447, and in the design, the X-axis linear module 41, the Y-axis linear module 42 and the Z-axis linear module 43 are all existing components.
Further, as shown in fig. 5 and 6, the assembly module 5 includes a base 51 mounted on the rack 1, a magnetic coupling rodless cylinder 52 disposed on the base 51, a jacking assembly 53 in transmission connection with the magnetic coupling rodless cylinder 52, and a turning assembly 54 disposed above the jacking assembly 53 in a matching manner, the turning assembly 54 includes a cylinder mounting seat 541 disposed on the base 51, a turning cylinder 542 disposed on the cylinder mounting seat 541, and a clamping jaw 543 rotatably engaged with the turning cylinder 542, the jacking assembly 53 includes a cylinder mounting plate 531 disposed on a moving end of the magnetic coupling rodless cylinder 52, a jacking cylinder 532 disposed on the cylinder mounting plate 531, a second buffer fixing block 533 in transmission connection with the jacking cylinder 532, a second buffer transition block 536 mounted on the second buffer fixing block 533 through a second equal-height screw 534 and a second spring 535 in a matching manner, and a second buffer transition block 536 disposed at a bottom of the second buffer transition block 536 The second suction cup 537 is connected to the second vacuum generator, the second buffer fixing block 533 is provided with a second buffer sensor 538, and the second buffer transition block 536 is provided with a second buffer sensing piece 539 matched with the second buffer sensor 538.
The utility model discloses a theory of operation:
the two vibration discs 2 respectively bear a sealing sheet A and a sealing sheet B, the sealing sheets A, B are conveyed to the placing groove corresponding to the material distribution module 3 through the corresponding vibration discs 2, then the three-axis manipulator module 4 drives the first suction disc 446 to move above the material distribution module 3, then the two pressing cylinders 442 respectively drive the first suction disc 446 to respectively suck the sealing sheets A and B, then the three-axis manipulator module 4 conveys the sealing sheets A and B to the upper part of the assembly module 5, the pressing cylinders 442 drive the first suction disc 446 to move downwards, so that the sealing sheets A are dropped on the second suction disc 537, then the magnetic coupling rodless cylinder 52 drives the jacking cylinder 532 to move towards the overturning assembly 54, and when the sealing sheets A are conveyed to the lower part of the overturning assembly 54, jacking cylinder 532 drives A section gasket jacking upwards and with its pressfitting on the product, later jacking subassembly 53 carries B section gasket the below of upset subassembly 54, simultaneously upset cylinder 542 drives clamping jaw 543 upset for the product is along with the upset, the final additional of accomplishing B section gasket is installed.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.