CN212122178U

CN212122178U - Welding device for production of solar controller

Info

Publication number: CN212122178U
Application number: CN202020169348.4U
Authority: CN
Inventors: 叶爱芹; 李明怡; 张灿; 张万霞
Original assignee: Anhui University of Science and Technology
Current assignee: Anhui University of Science and Technology
Priority date: 2020-02-14
Filing date: 2020-02-14
Publication date: 2020-12-11
Anticipated expiration: 2030-02-14

Abstract

The utility model relates to a solar controller processing equipment technical field just discloses a welding set for solar controller production usefulness, including the workstation, workstation top fixed mounting has two sets of spouts, and the workstation top is provided with two symmetrical lower plates, and the bottom of side all has the gyro wheel through connecting rod swing joint around the lower plate, gyro wheel bottom and spout swing joint, the equal fixed mounting in side has the stopper around the lower plate, and lower plate top fixed mounting has two sets of telescopic links, and fixed mounting has the punch holder between the top of two sets of telescopic links, and workstation top surface fixed mounting has the mounting panel, and the positive top fixed mounting of mounting panel has the installation piece, and installation piece bottom fixed mounting has the slide rail, and the slide rail bottom is provided with welding mechanism. The utility model discloses can provide the elastic clamping for sheet type work piece, when pressing from both sides the spare part tight, avoid the spare part to be pressed from both sides absolutely, also can effectively prevent that the spare part from taking place deformation.

Description

Welding device for production of solar controller

Technical Field

The utility model relates to a solar control ware processing equipment technical field specifically is a welding set for solar control ware production usefulness.

Background

The solar controller is a solar energy charge and discharge controller, is an automatic control device used in a solar power generation system and used for controlling a plurality of paths of solar cell matrixes to charge a storage battery and the storage battery to supply power to a load of a solar inverter, regulates and controls the charge and discharge conditions of the storage battery, controls the solar cell module and the storage battery to output the electric energy to the load according to the power supply requirement of the load, and is a core control part of the whole photovoltaic power supply system.

Solar control ware need weld some spare parts when adding man-hour, consequently just need use welding set, because solar control ware needs welded spare part to be plastic sheet, alloy sheet is constituteed usually, and this type of sheet metal class part receives great clamp force and can appear fracture, the phenomenon of deformation when pressing from both sides tightly, leads to raw and other materials to damage, consequently the utility model provides a welding set for solar control ware production can carry out accurate welding to solar control ware's sheet metal class spare part in, can also provide certain protection to sheet metal class work piece, avoids raw and other materials to appear fracture, the phenomenon of deformation.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a welding set for solar control ware production usefulness has solved traditional solar control ware welding set and can press from both sides the work piece absolutely or make the work piece take place the problem of deformation when pressing from both sides tightly the work piece.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: a welding device for production of a solar controller comprises a workbench, wherein two groups of sliding grooves are fixedly arranged at the top of the workbench, two symmetrical lower clamping plates are arranged at the top of the workbench, the bottoms of the front side and the rear side of each lower clamping plate are movably connected with idler wheels through connecting rods, the bottoms of the idler wheels are movably connected with the sliding grooves, the front side and the rear side of each lower clamping plate are respectively and fixedly provided with a limiting block, two groups of telescopic rods are fixedly arranged at the top of each lower clamping plate, an upper clamping plate is fixedly arranged between the tops of the two groups of telescopic rods, two groups of springs are fixedly arranged between the side surfaces of the upper clamping plate close to the lower clamping plates, clamping grooves are respectively formed in the bottom surface of the upper clamping plate and the top surface of the lower clamping plate, sponge interlayers are respectively and fixedly arranged on the inner walls far away from the two clamping, through two bolt fixed connection between punch holder and the lower plate, workstation top fixed mounting has the fixed block, fixed block top fixed mounting has the benchmark frame, the welding groove has been seted up between benchmark frame top surface and the interior roof, workstation top surface fixed mounting has the mounting panel, the positive top fixed mounting of mounting panel has the installation piece, installation piece bottom fixed mounting has the slide rail, the slide rail bottom is provided with welding mechanism.

Preferably, welding mechanism includes mounting bracket, weld column, sets up bonding tool, driver and the electric putter in the weld column bottom, mounting bracket top and slide rail bottom swing joint, and the driver setting all is provided with spacing subassembly in the front of mounting bracket at both ends about the mounting bracket, electric putter top and the interior roof fixed connection of mounting bracket, and electric putter's output and the top fixed connection of weld column, and lateral wall swing joint about both ends all pass through connecting rod and erection column about the weld column.

Preferably, the spring is sleeved on the outer surface of the telescopic rod, and a gap is reserved between the inner ring of the spring and the outer surface of the telescopic rod.

Preferably, the length of the sliding groove is three times of the length of the lower splint

Preferably, the reference frame is located at the middle of the two sets of sliding grooves.

Preferably, the number of the sliding grooves in each group is two, and the two sliding grooves in each group are respectively distributed on the front side and the rear side of the lower clamping plate.

Preferably, the number of the telescopic rods in each group is two, and the two telescopic rods in each group are respectively distributed on the left side and the right side of the bolt.

(III) advantageous effects

Compared with the prior art, the utility model provides a welding set for solar control ware production usefulness possesses following beneficial effect:

1. the utility model discloses a sponge intermediate layer that sets up can provide the elastic clamping for sheet type work piece, when pressing from both sides the spare part tight, avoids the spare part to be pressed from both sides absolutely, also can effectively prevent that the spare part from taking place deformation, can play certain guard action to raw and other materials.

2. The utility model discloses a rubber head that sets up can increase with the friction on spare part surface, avoids spare part to take place to slide in welding process, guarantees the welding precision.

3. The utility model discloses a sponge intermediate layer that sets up and rubber head isotructure can press from both sides tightly the plate-like work piece that has the lug, and the solar control ware need not be all the plate-like part of shape rule in the welded spare part, and the surface that has some plate-like parts is equipped with plush copper isotructure, and the design of sponge intermediate layer cooperation rubber head when having the plate-like part of plush copper in the face of this type, equally can normally press from both sides tightly it, and the practicality is higher.

4. The utility model discloses a benchmark frame, the welding groove isotructure that sets up can be pressing from both sides tightly and before the welding, adjust the welding position of spare part, accomplish the back at the welding position adjustment, press from both sides tightly, operation such as welding to the spare part again in proper order, can effectively improve equipment's welding precision.

Drawings

FIG. 1 is a front view of the structure of the present invention;

FIG. 2 is a left side sectional view of the upper and lower clamping plates of the present invention;

FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2 according to the present invention;

FIG. 4 is a top view of the lower plate structure of the present invention;

FIG. 5 is a top view of the present invention;

fig. 6 is a schematic structural view of the present invention when clamping a plate-like workpiece having a nose.

In the figure: 1. a work table; 2. a chute; 3. a lower splint; 4. a roller; 5. a limiting block; 6. a telescopic rod; 7. an upper splint; 8. a spring; 9. a clamping groove; 10. a sponge interlayer; 11. a rubber head; 12. a fixed block; 13. a reference frame; 14. welding a groove; 15. mounting a plate; 16. mounting blocks; 17. a slide rail; 18. and (7) a welding mechanism.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-6, the utility model provides a technical solution: a welding device for production of a solar controller comprises a workbench 1, wherein two groups of sliding grooves 2 are fixedly arranged at the top of the workbench 1, two symmetrical lower clamping plates 3 are arranged at the top of the workbench 1, the bottoms of the front side and the rear side of each lower clamping plate 3 are movably connected with idler wheels 4 through connecting rods, the bottoms of the idler wheels 4 are movably connected with the sliding grooves 2, the front side and the rear side of each lower clamping plate 3 are fixedly provided with limiting blocks 5, the top of each lower clamping plate 3 is fixedly provided with two groups of telescopic rods 6, an upper clamping plate 7 is fixedly arranged between the tops of the two groups of telescopic rods 6, two groups of springs 8 are fixedly arranged between the side surfaces of the upper clamping plate 7 close to the lower clamping plates 3, clamping grooves 9 are respectively formed in the bottom surface of the upper clamping plate 7 and the top surface of the lower clamping plates 3, sponge interlayers 10 are fixedly arranged on the inner walls far away from the, through two bolt fixed connection between punch holder 7 and the lower plate 3, 1 top fixed mounting of workstation has fixed

block

12, and 12 top fixed mounting of fixed block have benchmark frame 13, have seted up between benchmark frame 13 top surface and the interior roof welding groove 14, and 1 top surface fixed mounting of workstation has mounting panel 15, and the positive top fixed mounting of mounting panel 15 has

mounting block

16, and 16 bottom fixed mounting of mounting block has slide rail 17, and slide rail 17 bottom is provided with welding mechanism 18. The sponge interlayer 10 can provide elastic clamping for the sheet type workpiece, the part is prevented from being clamped off when the part is clamped, the part can be effectively prevented from deforming, and a certain protection effect can be achieved on raw materials.

Further preferably, welding mechanism 18 includes the mounting bracket, the welding column, the bonding tool of setting in the welding column bottom, driver and electric putter, mounting bracket top and slide rail 17 bottom swing joint, the driver sets up the front at the mounting bracket, both ends all are provided with spacing subassembly about the mounting bracket, electric putter top and the interior roof fixed connection of mounting bracket, and electric putter's output and the top fixed connection of welding column, both ends all are through the lateral wall swing joint about connecting rod and the mounting column about the welding column. During welding, the mounting frame is pushed to a position to be welded through the driver, the electric push rod is started to push the welding column to move downwards, the connecting column is movably arranged between the welding column and the inner wall of the mounting column, the downward moving process of the welding column is more stable, and a welding head is used for welding a workpiece.

Further preferably, the spring 8 is sleeved on the outer surface of the telescopic rod 6, and a gap is reserved between the inner ring of the spring 8 and the outer surface of the telescopic rod 6. Avoid spring 8 to contact with telescopic link 6 when flexible, produce unnecessary friction, alleviate equipment wearing and tearing, prolong the life of equipment.

It is further preferred that the length of said runner 2 is equal to three times the length of the lower jaw 3.

More preferably, the reference frame 13 is located at the center of the two sets of chutes 2. Before clamping and welding, two workpieces to be welded are inserted into the reference frame 13 from two ends, and the positions to be welded of the two workpieces are adjusted and then clamped and welded, so that the welding precision of the equipment can be effectively improved.

Further preferably, the number of each group of sliding grooves 2 is two, and the two sliding grooves 2 in each group are respectively distributed on the front side and the rear side of the lower clamping plate 3. The lower clamping plate 3 is more stable when sliding on the sliding chute 2.

Further preferably, the number of each group of telescopic rods 6 is two, and the two telescopic rods 6 in each group are respectively distributed on the left side and the right side of the bolt. The telescopic rod 6 provides certain support for the upper clamping plate 7, and the two groups of four telescopic rods 6 are arranged at the left end and the right end of the two bolts, so that the connection between the upper clamping plate 7 and the lower clamping plate 3 is more stable.

The working principle is as follows: when the device works, when a plate-shaped part of a solar controller needs to be welded, the two lower clamping plates 3 are slid to separate the two lower clamping plates 3 from each other, the two bolts are screwed anticlockwise to enlarge the gap between the upper clamping plate 7 and the lower clamping plate 3, the two workpieces to be welded are respectively placed into the clamping grooves 9 of the two lower clamping plates 3, the two lower clamping plates 3 are slid to enable the two lower clamping plates 3 to be close to each other until the close ends of the two workpieces to be welded enter the reference frame 13, the welding positions of the two workpieces to be welded are adjusted in the reference frame 13 to enable the welding positions of the two workpieces to be welded to be just below the welding head and the to-be-welded side surfaces of the two workpieces to be welded to be aligned, the lower clamping plates 3 are limited by the limiting blocks 5 after the welding positions are adjusted, the two bolts are screwed clockwise to reduce the gap between the upper clamping plate 7 and the lower clamping plate 3 until the upper clamping plate 7 is utilized, The sponge interlayer 10 in the clamping groove 9 of the lower clamping plate 3 clamps the workpiece, so that the workpiece is elastically clamped, the workpiece is prevented from being clamped or deformed, and the rubber head 11 arranged on the side surface of the sponge interlayer 10 can improve the friction with the surface of a workpiece, so that the workpiece is clamped more stably, the workpiece is prevented from sliding in the welding process, after clamping is completed, the mounting frame is pushed to the position to be welded by the driver, the mounting frame is limited by the limiting component, the electric push rod is started to push the welding column to move downwards, the welding head is used for welding two workpieces to be welded, after the welding is finished, the mounting frame, the electric push rod and the reset are used for screwing two bolts anticlockwise to increase the gap between the upper clamping plate 7 and the lower clamping plate 3, loosening the workpiece, sliding the two lower clamping plates 3 to separate the two lower clamping plates 3 from each other, and taking the workpiece down from one end of the reference frame 13, so that the whole welding process is completed; when treating welded plate-like spare part's surface has lug isotructure, can press from both sides tight welding to it equally according to above-mentioned method, the utility model discloses can carry out accurate welded while guaranteeing to the work piece, provide certain protection to raw and other materials, avoid spare part to be pressed from both sides absolutely or take place deformation to the plate-like part that has the lug to some surfaces also can directly press from both sides tight welding, does not need to change anchor clamps, and the practicality is higher.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A welding set for solar control ware production usefulness, includes workstation (1), its characterized in that: the top of the workbench (1) is fixedly provided with two groups of sliding grooves (2), the top of the workbench (1) is provided with two symmetrical lower clamping plates (3), the bottoms of the front side and the rear side of the lower clamping plates (3) are both movably connected with idler wheels (4) through connecting rods, the bottoms of the idler wheels (4) are movably connected with the sliding grooves (2), the front side and the rear side of the lower clamping plates (3) are both fixedly provided with limit blocks (5), the top of the lower clamping plates (3) is fixedly provided with two groups of telescopic rods (6), an upper clamping plate (7) is fixedly arranged between the tops of the two groups of telescopic rods (6), two groups of springs (8) are fixedly arranged between the upper clamping plate (7) and the side close to the lower clamping plates (3), the bottom surface of the upper clamping plate (7) and the top surface of the lower clamping plates (3) are both provided with clamping grooves (9), and the inner, two equal fixed mounting has evenly distributed's rubber head (11) between the side that sponge intermediate layer (10) are close to mutually, through two bolt fixed connection between punch holder (7) and lower plate (3), workstation (1) top fixed mounting has fixed block (12), fixed block (12) top fixed mounting has benchmark frame (13), welding groove (14) have been seted up between benchmark frame (13) top surface and the interior roof, workstation (1) top surface fixed mounting has mounting panel (15), mounting panel (15) positive top fixed mounting has installation piece (16), installation piece (16) bottom fixed mounting has slide rail (17), slide rail (17) bottom is provided with welding mechanism (18).

2. The welding device for solar controller production according to claim 1, characterized in that: welding mechanism (18) include mounting bracket, weld column, set up bonding tool, driver and the electric putter in the weld column bottom, mounting bracket top and slide rail (17) bottom swing joint, the driver setting is in the front of mounting bracket, both ends all are provided with spacing subassembly about the mounting bracket, the interior roof fixed connection of electric putter top and mounting bracket, and electric putter's output and the top fixed connection of weld column, both ends are all through the lateral wall swing joint about connecting rod and mounting column about the weld column.

3. The welding device for solar controller production according to claim 1, characterized in that: the spring (8) is sleeved on the outer surface of the telescopic rod (6), and a gap is reserved between the inner ring of the spring (8) and the outer surface of the telescopic rod (6).

4. The welding device for solar controller production according to claim 1, characterized in that: the length value of the sliding chute (2) is equal to three times of the length value of the lower splint (3).

5. The welding device for solar controller production according to claim 1, characterized in that: the reference frame (13) is positioned in the middle of the two groups of sliding grooves (2).

6. The welding device for solar controller production according to claim 1, characterized in that: the number of the sliding grooves (2) in each group is two, and the two sliding grooves (2) in each group are respectively distributed on the front side and the rear side of the lower clamping plate (3).

7. The welding device for solar controller production according to claim 1, characterized in that: the number of each group of the telescopic rods (6) is two, and the two telescopic rods (6) in each group are respectively distributed on the left side and the right side of the bolt.