CN212110100U - Fault measuring and controlling device for wire feeder - Google Patents
Fault measuring and controlling device for wire feeder Download PDFInfo
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- CN212110100U CN212110100U CN202020998646.4U CN202020998646U CN212110100U CN 212110100 U CN212110100 U CN 212110100U CN 202020998646 U CN202020998646 U CN 202020998646U CN 212110100 U CN212110100 U CN 212110100U
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- wire feeding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The embodiment of the utility model provides a wire feeding machine trouble measurement and control device, include: the driven gear is arranged on the wire feeding machine and used for feeding wires; the detection point is arranged on the driven gear and used for providing detection information for the sensor; the sensor is arranged on the mounting plate and used for detecting the detection points and acquiring the number of the fed wires; and the mounting plate is mounted on the wire feeding machine and used for mounting the sensor. The embodiment of the utility model provides a wire feeding machine trouble measurement and control device can confirm whether there is the wire feeding trouble in the wire feeding machine, in time gets rid of the risk that the wire feeding machine ran the silk or stifled silk.
Description
Technical Field
The embodiment of the utility model provides a metallurgical technical field especially relates to a wire feeding machine trouble measurement and control device.
Background
Calcium treatment is a molten steel refining technology developed in the 70 s of the 20 th century. Its main purpose includes: the sulfur content in the molten steel is reduced, the sulfide inclusion content is reduced, and finally calcium sulfide is formed and dispersed in the steel, so that the steel cannot deform during rolling; oxide inclusions in the molten steel are not formed into clusters and are converted into uniformly dispersed impurities containing calcium oxide, so that the size of the impurities is reduced, and the cleanliness of the molten steel is improved. At present, the calcium treatment equipment of a steel mill mainly takes a wire feeding machine as a main part, and the wire feeding machine is used for quickly feeding calcium wires with certain length into molten steel. However, the wire feeder is generally stuck or broken in the wire feeding process, which may cause wire running or wire blocking of the wire feeder, and the fault may cause misjudgment of the wire feeding amount, so that the calcium treatment is insufficient. Therefore, the development of a fault measurement and control device for a wire feeding machine can effectively overcome the defects in the related technologies, and is an urgent technical problem to be solved in the industry.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned problem that prior art exists, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device.
First, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, include: the driven gear is arranged on the wire feeding machine and used for feeding wires; the detection point is arranged on the driven gear and used for providing detection information for the sensor; the sensor is arranged on the mounting plate and used for detecting the detection points and acquiring the number of the fed wires; and the mounting plate is mounted on the wire feeding machine and used for mounting the sensor.
On the basis of the content of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, driven gear includes preceding driven gear, installs on the wire feeding machine for the wire feeding.
On the basis of the content of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, driven gear includes back driven gear, installs on the wire feeding machine for the wire feeding.
On the basis of above-mentioned embodiment content, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the mounting panel includes preceding mounting panel, installs on the wire feeding machine for install the main sensor.
On the basis of above-mentioned embodiment content, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the mounting panel includes the back mounting panel, installs on the wire feeding machine for install auxiliary sensor.
On the basis of above-mentioned embodiment content, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the sensor includes the main sensor, installs on the preceding mounting panel, be used for detecting the check point acquires wire feeding quantity.
On the basis of above-mentioned embodiment content, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the sensor includes auxiliary sensor, installs on the back mounting panel, be used for detecting the check point acquires wire feeding quantity.
On the basis of above-mentioned embodiment content, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the check point includes first check point, second check point, third check point and fourth check point, all installs driven gear is last, be used for to the sensor provides detection information.
On the basis of the content of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, first check point, second check point, third check point and fourth check point are all installed driven gear face edge.
On the basis of above-mentioned embodiment content, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, first check point, second check point, third check point and fourth check point are the boss.
The embodiment of the utility model provides a wire feeding machine trouble measurement and control device, through install the sensor additional on the mounting panel, adopt the sensor to detect the check point on the driven gear, acquire real-time wire feeding volume to in real time make the comparison with preceding driven gear and back driven gear's wire feeding volume, whether in the predetermined range through the difference of comparison, just can confirm whether there is the wire feeding trouble in the wire feeding machine, in time get rid of the risk that the wire feeding machine ran the silk or stifled silk.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, a brief description will be given below to the drawings required to be used in the description of the embodiments or the prior art, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of a plane structure of a fault measurement and control device of a wire feeding machine provided by an embodiment of the present invention;
fig. 1a is the utility model discloses wire feeding machine trouble measurement and control device spatial structure schematic diagram that the embodiment provided.
The embodiments of the present invention are further described with reference to the accompanying drawings.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as upper, lower, left, right, front and rear …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions provided by the present invention between the various embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent, and is not within the protection scope of the present invention.
The embodiment of the utility model provides a wire feeding machine trouble measurement and control device, see fig. 1, this wire feeding machine trouble measurement and control device includes: the driven gear 101 is arranged on the wire feeding machine and used for feeding wires; a detection point 102 mounted on the driven gear for providing detection information to a sensor; the sensor 103 is arranged on the mounting plate 104 and used for detecting the detection points 102 and acquiring the wire feeding quantity; and the mounting plate 104 is mounted on the wire feeding machine and used for mounting the sensor 103. It should be noted that, in order to show the structural details of the wire feeder fault monitoring and control device more clearly, fig. 1 is a perspective view, and the mounting plate 104 actually blocks the upper half portion of the driven gear 101 and the detection point 102.
The embodiment of the utility model provides a wire feeding machine trouble measurement and control device, through install the sensor additional on the mounting panel, adopt the sensor to detect the check point on the driven gear, acquire real-time wire feeding volume to in real time make the comparison with preceding driven gear and back driven gear's wire feeding volume, whether in the predetermined range through the difference of comparison, just can confirm whether there is the wire feeding trouble in the wire feeding machine, in time get rid of the risk that the wire feeding machine ran the silk or stifled silk.
On the basis of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, driven gear includes preceding driven gear, installs on the wire feeding machine for the wire feeding. Specifically, the front driven gear is constructed and mounted in the same manner as the driven gear 101 of fig. 1 or 1a, except that the front driven gear is mounted at the front of the feeder body.
On the basis of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, driven gear includes back driven gear, installs on the wire feeding machine for the wire feeding. Specifically, the rear driven gear is constructed and mounted in the same manner as the driven gear 101 of fig. 1 or 1a, except that the rear driven gear is mounted at the rear of the feeder body (at the front of the feeder body relative to the front driven gear).
On the basis of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the mounting panel includes preceding mounting panel, installs on the wire feeding machine for install the main sensor. Specifically, the front mounting plate is constructed and mounted in the same manner as the mounting plate 104 of FIG. 1 or FIG. 1a, except that the front mounting plate is mounted at the front of the feeder body.
On the basis of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the mounting panel includes the back mounting panel, installs on the wire feeding machine for install auxiliary sensor. Specifically, the rear mounting plate is constructed and mounted in the same manner as the mounting plate 104 of FIG. 1 or FIG. 1a, except that the rear mounting plate is mounted at the rear of the feeder body (at the front of the feeder body relative to the front mounting plate).
On the basis of the above embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the sensor includes the main sensor, installs on the preceding mounting panel, be used for detecting the check point acquires wire feeding quantity. Specifically, the main sensor is constructed and mounted in the same manner as the sensor 103 in FIG. 1 or FIG. 1a, except that the main sensor is mounted at the front of the feeder body.
On the basis of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the sensor includes auxiliary sensor, installs on the back mounting panel, be used for detecting the check point acquires wire feeding quantity. Specifically, the auxiliary sensor is constructed and mounted in the same manner as the sensor 103 of FIG. 1 or FIG. 1a, except that the auxiliary sensor is mounted at the rear of the feeder body (at the front of the feeder body relative to the main sensor).
On the basis of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, the check point includes first check point, second check point, third check point and fourth check point, all installs driven gear is last, be used for to the sensor provides detection information.
On the basis of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, first check point, second check point, third check point and fourth check point are all installed driven gear face edge. Specifically, referring to fig. 1, in addition to the detection point 102, two detection points are adjacent to the detection point 102 in fig. 1, one detection point is opposite to the detection point 102, and the four detection points are distributed at the edge of the gear surface of the driven gear 101 in a cross shape.
On the basis of the above-mentioned embodiment, the embodiment of the utility model provides a wire feeding machine trouble measurement and control device, first check point, second check point, third check point and fourth check point are the boss. Specifically, referring to fig. 1a, in fig. 1a, the detecting point 102 is an outwardly protruding cylinder, and it should be noted that the shape of the boss is not limited to a cylinder, and a hexahedron or a truncated cone may be used as a specific shape of the boss.
The specific working flow of the wire feeder fault measurement and control device is as follows, detection points on a front driven gear and a rear driven gear of the wire feeder are 4, and the circumferences are uniformly distributed, and sensor (namely, proximity switches) mounting holes for measurement are filled with insulating materials around and on a mounting wall, so that electrostatic interference is prevented, the specifications and models of sensors on the front driven gear and the rear driven gear are the same, the mounting positions are the same, and the sensor mounting circumference and the detection point circumference are concentric and the circumference is directly equal. The front driven gear is provided with a main sensor, and the rear driven gear is provided with an auxiliary sensor. When the wire feeder is in a wire feeding state, the main sensor automatically detects the wire feeding quantity at the front driven gear, the auxiliary sensor automatically detects the wire feeding quantity at the rear driven gear, the difference between the wire feeding quantities at the two positions is calculated in real time, when the difference is larger than a preset difference value, the control system automatically stops wire feeding and gives an alarm, the current wire feeding quantity and the residual wire feeding quantity are recorded, after the fault is recovered, the wire feeder automatically enters a wire feeding node when the fault occurs, and automatic wire feeding is continued after all the wire feeding is determined to be normal; when the system is in a maintenance state, the main sensor and the auxiliary sensor do not measure the wire feeding quantity any more, and meanwhile, whether wire clamping or wire breaking occurs is not judged any more.
In this patent, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.
Claims (10)
1. The utility model provides a wire feeding machine trouble measurement and control device which characterized in that includes:
the driven gear is arranged on the wire feeding machine and used for feeding wires;
the detection point is arranged on the driven gear and used for providing detection information for the sensor;
the sensor is arranged on the mounting plate and used for detecting the detection points and acquiring the number of the fed wires;
and the mounting plate is mounted on the wire feeding machine and used for mounting the sensor.
2. The wire feeder fault measurement and control device of claim 1, wherein the driven gear comprises a front driven gear mounted on the wire feeder for feeding wire.
3. The wire feeder fault measurement and control device of claim 1, wherein the driven gear comprises a rear driven gear mounted on the wire feeder for feeding wire.
4. The wire feeder fault measurement and control device of claim 1, wherein the mounting plate comprises a front mounting plate mounted on the wire feeder for mounting the primary sensor.
5. The wire feeder fault measurement and control device of claim 1, wherein the mounting plate comprises a rear mounting plate mounted on the wire feeder for mounting an auxiliary sensor.
6. The wire feeder fault measurement and control device of claim 4, wherein the sensor comprises a main sensor mounted on the front mounting plate for detecting the detection point and obtaining the number of wire feeds.
7. The wire feeder fault measurement and control device of claim 5, wherein the sensor comprises an auxiliary sensor mounted on the rear mounting plate for detecting the detection point and obtaining the number of wire feeds.
8. The wire feeder fault measurement and control device of claim 1, wherein the detection points comprise a first detection point, a second detection point, a third detection point and a fourth detection point, all mounted on the driven gear for providing detection information to the sensor.
9. The wire feeder fault measurement and control device of claim 8, wherein the first detection point, the second detection point, the third detection point and the fourth detection point are all installed at the edge of the gear face of the driven gear.
10. The wire feeder fault measurement and control device of claim 9, wherein the first, second, third and fourth detection points are bosses.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020998646.4U CN212110100U (en) | 2020-06-03 | 2020-06-03 | Fault measuring and controlling device for wire feeder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020998646.4U CN212110100U (en) | 2020-06-03 | 2020-06-03 | Fault measuring and controlling device for wire feeder |
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| CN212110100U true CN212110100U (en) | 2020-12-08 |
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| CN202020998646.4U Active CN212110100U (en) | 2020-06-03 | 2020-06-03 | Fault measuring and controlling device for wire feeder |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113325796A (en) * | 2021-06-09 | 2021-08-31 | 内蒙古昆明卷烟有限责任公司 | Packing machine monitoring method, equipment and medium |
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2020
- 2020-06-03 CN CN202020998646.4U patent/CN212110100U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113325796A (en) * | 2021-06-09 | 2021-08-31 | 内蒙古昆明卷烟有限责任公司 | Packing machine monitoring method, equipment and medium |
| CN113325796B (en) * | 2021-06-09 | 2023-04-28 | 内蒙古昆明卷烟有限责任公司 | Packaging machine monitoring method, equipment and medium |
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