CN212050455U - Mineral water bottle cap screwing machine - Google Patents
Mineral water bottle cap screwing machine Download PDFInfo
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- CN212050455U CN212050455U CN202020319880.XU CN202020319880U CN212050455U CN 212050455 U CN212050455 U CN 212050455U CN 202020319880 U CN202020319880 U CN 202020319880U CN 212050455 U CN212050455 U CN 212050455U
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- water bottle
- bevel gear
- conveying
- conveying chain
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Abstract
The utility model relates to a drink equipment for packing field provides a mineral water bottle spiral cover machine, include: the vibrating tray is arranged on the second rack, and the water bottle conveying unit, the bottle poking unit and the cap screwing unit are arranged on the first rack; the water bottle conveying unit includes: a first motor, a first drive belt, and a first conveyor chain; the first motor is arranged on the first rack and connected with a first conveying chain through a first driving belt, and the first conveying chain is used for conveying water bottles without covers; the vibrating disc is arranged on one side of the first conveying chain, and a spiral track is arranged on the inner wall of the vibrating disc hopper; the cover outlet of the vibrating disc is positioned above the first conveying chain and is consistent with the height of the water bottle; the bottom of the vibration disk is provided with an armature, and a pulse electromagnet is arranged below the vibration disk. The utility model discloses can realize the automation of upper cover, spiral cover, adapt to large-scale production, reduce labour cost improves the operating efficiency.
Description
Technical Field
The utility model relates to a drink equipment for packing field especially relates to a mineral water bottle spiral cover machine.
Background
In China, with the development of the sales volume of bottled mineral water, the demand of manufacturers on production equipment of the bottled mineral water is increased; meanwhile, in order to improve the production efficiency and reduce the production cost, the requirement on equipment is higher.
Most of capping machines widely used in domestic mineral water filling production lines are linear capping machines, one problem is easy to occur in the machines, namely the problem of capping is directly caused if the capping hanging is not good, so that the capping machines are not suitable for mass production; some cap screwing machines still need to carry out manual cap screwing after cap screwing to meet the processing requirement, and secondly, the efficiency is low, and the automatic production cannot be completed. Therefore, the cap screwing machine of each manufacturer has advantages and disadvantages in the aspects of bottle cap screwing capability, efficiency, automation degree and the like.
SUMMERY OF THE UTILITY MODEL
The utility model discloses mainly solve the technical problem such as the capping machine degree of automation of prior art is low, production efficiency is lower, provide a mineral water bottle capping machine, can realize the automation of upper cover, spiral cover, adapt to large-scale production, reduce labour cost, improve the operating efficiency, satisfy the needs of high-speed, high-efficient and high reliability production.
The utility model provides a mineral water bottle spiral cover machine, include: a vibrating disk (7) arranged on the second frame (27), and a water bottle conveying unit, a bottle poking unit and a cap screwing unit (11) arranged on the first frame (37);
the water bottle conveying unit includes: a first motor (1), a first drive belt (2) and a first conveyor chain (3); the first motor (1) is arranged on a first rack (37), the first motor (1) is connected with a first conveying chain (3) through a first transmission belt (2), and the first conveying chain (3) is used for conveying water bottles which are not covered;
the vibrating disc (7) is arranged on one side of the first conveying chain (3), and a spiral track (38) is arranged on the inner wall of the hopper of the vibrating disc (7); the cover outlet of the vibrating disc (7) is positioned above the first conveying chain (3) and is consistent with the height of the water bottles; an armature iron (6) is arranged at the bottom of the hopper of the vibration disc (7), and a pulse electromagnet (5) is arranged below the vibration disc (7); the bottom of the vibration disc (7) is connected with one end of an inclined spring piece (4), and the other end of the spring piece (4) is fixed on the base of the vibration disc (7);
the bottle pulling unit comprises: a second motor (18), a second transmission belt (16), a speed reducer (17), a first transmission chain (15), a first bevel gear (19), a second bevel gear (20), a third bevel gear (22), a fourth bevel gear (24), a grooved wheel (23), a driving plate (21), a water bottle driving plate (10) and a turntable (12); the second motor (18) is arranged on the first frame (37), the second motor (18) is connected with an input shaft of the speed reducer (17) through a second transmission belt (16), an output shaft of the speed reducer (17) is connected with shafts of a first bevel gear (19) and a third bevel gear (22) through a first transmission chain (15), the first bevel gear (19) is meshed with a second bevel gear (20), the second bevel gear (20) is coaxially connected with a driving plate (21), and a grooved wheel (23) is coaxially connected with the rotary table (12); the third bevel gear (22) is meshed with the fourth bevel gear (24), and the fourth bevel gear (24) is coaxially connected with the water bottle driving plate (10);
the capping unit (11) comprises: a third motor (31), a first coupling (32), a ball screw (33), a fourth motor (34), a second coupling (35) and a cap screwing head (36); third motor (31) sets up on first frame (37), third motor (31) are connected with ball (33) through first shaft coupling (32), fourth motor (34) are fixed on ball (33) screw nut through the connecting plate, fourth motor (34) are connected with spiral cover head (36) through second shaft coupling (35), spiral cover head (36) select for use magnetic coupling formula spiral cover head, spiral cover head (36) are located the top of carousel (12).
Preferably, a cover blocking mechanism (8) is arranged at a cover outlet of the vibrating disk (7).
Preferably, the flap mechanism (8) comprises: the vibrating plate comprises a first connecting rod (30), a second connecting rod (28) and a spring (29), wherein the first connecting rod (30) is fixed above a cover outlet of the vibrating plate (7), and the first connecting rod (30) is connected with the second connecting rod (28) and sleeved together through the spring (29).
Preferably, the bottle pulling unit further comprises a blocking frame (26) and a bracket (25), the blocking frame (26) is located on the outer side of the upper portion of the rotary table (12), the bracket (25) is arranged below the rotary table (12), and the blocking frame (26) and the bracket (25) are both fixed on the first rack (37).
Preferably, the method further comprises the following steps: and the second conveying chain (14) is used for outputting the water bottles, the second conveying chain (14) is connected with the first conveying chain (3) through a second transmission chain (13), a guide rod (9) used for limiting the movement track of the water bottles is arranged on the outer sides above the first conveying chain (3) and the second conveying chain (14), and the guide rod (9) is fixed on the first rack (37).
Preferably, the third motor (31) is a stepping motor.
Preferably, the pulse electromagnet (5), the first motor (1), the second motor (18), the third motor (31), and the fourth motor (34) are controlled by a PLC.
The utility model provides a pair of mineral water bottle spiral cover machine realizes automatic upper cover through the vibration dish to choose for use magnetic force manifold type spiral cover head to improve the bottle lid rate of screwing. The utility model discloses an automatic replace manual work, promoted degree of automation, reduced manufacturing cost, improved production efficiency and spiral bottle lid ability, can adapt to large-scale production's needs.
Drawings
FIG. 1 is a schematic structural view of a cap screwing machine for mineral water bottles of the present invention;
FIG. 2 is a schematic structural view of a vibratory pan;
FIG. 3 is a schematic view of the structure of the cover stop mechanism;
FIG. 4 is a schematic structural view of a sheave and a drive plate;
FIG. 5 is a schematic view of the structure of the screw-on cap unit;
fig. 6 is an overall layout view of the mineral water bottle cap screwing machine.
Reference numerals: 1-a first motor, 2-a first transmission belt, 3-a first transmission chain, 4-a spring plate, 5-a pulse electromagnet, 6-an armature, 7-a vibration disc, 8-a blocking cover mechanism, 9-a guide rod, 10-a water bottle driving plate, 11-a cover screwing unit, 12-a rotating disc, 13-a second transmission chain, 14-a second transmission chain, 15-a first transmission chain, 16-a second transmission belt, 17-a reducer, 18-a second motor, 19-a first bevel gear, 20-a second bevel gear, 21-a driving plate, 22-a third bevel gear, 23-a grooved pulley, 24-a fourth bevel gear, 25-a bracket, 26-a blocking bracket, 27-a second frame, 28-a second connecting rod, 29-a spring and 30-a first connecting rod, 31-a third motor, 32-a first coupler, 33-a ball screw, 34-a fourth motor, 35-a second coupler, 36-a screw cap head, 37-a first frame, 38-a spiral track, 39-a height limiting rod, 40-a notch and 41-a cap outlet channel.
Detailed Description
In order to make the technical problem solved by the present invention, the technical solution adopted by the present invention and the technical effect achieved by the present invention clearer, the present invention will be further described in detail with reference to the accompanying drawings and the embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some but not all of the relevant portions of the present invention are shown in the drawings.
Fig. 1 is a schematic structural view of the mineral water bottle cap screwing machine of the present invention. As shown in fig. 1, the embodiment of the utility model provides a mineral water bottle spiral cover machine, include: a vibrating tray 7 arranged on the second frame 27, and a water bottle conveying unit, a bottle poking unit and a cap screwing unit 11 arranged on the first frame 37. The water bottle conveying unit includes: a first motor 1, a first drive belt 2 and a first conveyor chain 3; the water bottle conveying unit is fixed on the first frame 37; the water bottle conveying device is characterized in that the first motor 1 is arranged on a first rack 37 and controlled by a PLC, the first motor 1 is connected with a first conveying chain 3 through a first transmission belt 2, the first conveying chain 3 is used for conveying water bottles without being covered, the water bottle conveying unit is fixed on the first rack 37, a guide rod 9 limiting the movement track of the water bottles is arranged on the first conveying chain 3, and the guide rod 9 is fixed on the first rack 37.
The vibrating plate 7 is disposed on one side of the first conveyor chain 3 and fixed to the second frame 27. The vibration disk 7 adopts a hopper structure, and a spiral track 38 is arranged on the inner wall of the hopper of the vibration disk 7. The cover outlet of the vibrating disc 7 is positioned above the first conveying chain 3 and is consistent with the height of the water bottles; the bottom of the vibration disk 7 is provided with an armature 6, and a pulse electromagnet 5 is arranged below the vibration disk 7; the bottom of the vibration disk 7 is connected with one end of an inclined spring piece 4, and the other end of the spring piece 4 is fixed on the base of the vibration disk 7. In this embodiment, the pulse electromagnet 5 is controlled by the PLC to continuously close and open the armature 6 at the bottom of the hopper, so that the hopper vibrates in the vertical direction, the inclined spring plate 4 drives the hopper to perform torsional vibration around the vertical center of the hopper, and the bottle cap in the hopper rises along the spiral track 38 due to the vibration. Fig. 2 is a schematic view of the structure of the vibrating disk 7. As shown in fig. 2, the bottle cap rises to the top end of the spiral track 38, the bottle cap standing on the side is blocked by the height limiting rod 39 and drops down, the remaining bottle cap with upward cap opening or downward cap opening continues to move forward, when passing through the notch 40, the bottle cap with downward cap opening drops down due to unstable gravity, and finally only the bottle cap with upward cap opening passes through the notch 40 and finally enters the cap outlet channel 41, the cap outlet channel 41 has a section of overturning structure, the bottle cap with upward cap opening is overturned to be downward cap opening, the cap outlet of the vibrating tray 7 is provided with the cap blocking mechanism 8, and the cap blocking mechanism 8 blocks the overturned bottle cap to wait for the arrival of the water bottle. Fig. 3 is a schematic structural view of the flap mechanism 8. As shown in fig. 3, the flap mechanism 8 includes: the vibrating plate comprises a first connecting rod 30, a second connecting rod 28 and a spring 29, wherein the first connecting rod 30 is fixed above a cover outlet of the vibrating plate 7, and the first connecting rod 30 is connected with the second connecting rod 28 and sleeved together through the spring 29. When a water bottle passes through, the front end of the bottle cap can block the bottle opening of the water bottle, and the water bottle can drive the bottle cap to lift the second connecting rod 28 under the action of the spring 29 in the advancing process, so that the water bottle smoothly takes away the bottle cap, and then the spring is reset, so that the second connecting rod 28 is reset to block the bottle cap behind.
The bottle pulling unit comprises: a second motor 18, a second transmission belt 16, a speed reducer 17, a first transmission chain 15, a first bevel gear 19, a second bevel gear 20, a third bevel gear 22, a fourth bevel gear 24, a grooved wheel 23, a driving plate 21, a water bottle driving plate 10 and a rotary plate 12; the bottle pulling unit is fixed on the first frame 37; the second motor 18 is arranged on the first frame 37 and is controlled by a PLC, the second motor 18 is connected with an input shaft of the speed reducer 17 through a second transmission belt 16, an output shaft of the speed reducer 17 is connected with a shaft of a first bevel gear 19 and a third bevel gear 22 through a first transmission chain 15, the first bevel gear 19 is meshed with a second bevel gear 20, the second bevel gear 20 is coaxially connected with a drive plate 21, and a grooved wheel 23 is coaxially connected with the rotary table 12; the driving plate 21 drives the grooved wheel 23 to realize the intermittent motion of the turntable 12; fig. 4 is a schematic structural view of the sheave 23 and the dial 21. As shown in fig. 4, when the dial 21 rotates at a constant speed for one circle, the grooved wheel 23 rotates for 45 °, so that the grooved wheel 23 has 8 grooves, and the rotating disc 12 also rotates for 45 °; the third bevel gear 22 is meshed with the fourth bevel gear 24, and the fourth bevel gear 24 is coaxially connected with the water bottle driving plate 10; the water bottle driving plate 10 is used for driving one water bottle into the groove of the rotary disc 12 at a time, and blocking the water bottle behind in the rotating process to prevent the water bottle from being accumulated at the rotary disc 12; the bottle pulling unit further comprises a blocking frame 26 and a bracket 25, the blocking frame 26 is located on the outer side of the upper portion of the rotary disc 12 and used for limiting the movement track of the water bottle, the bracket 25 is arranged below the rotary disc 12 and used for dragging the water bottle at the bottom, and the blocking frame 26 and the bracket 25 are both fixed on the first rack 37.
Fig. 5 is a schematic structural view of the screw capping unit 11. As shown in fig. 5, the capping unit 11 includes: a third motor 31, a first coupling 32, a ball screw 33, a fourth motor 34, a second coupling 35, and a screw head 36; the cover screwing unit 11 is fixed on the first frame 37; third motor 31 is step motor, third motor 31, fourth motor 34 are controlled by PLC, third motor 31 is connected with ball 33 through first shaft coupling 32, drives spiral cover head 36 and realizes the up-and-down motion, fourth motor 34 passes through the connecting plate to be fixed on ball 33's screw nut, fourth motor 34 passes through second shaft coupling 35 and is connected with spiral cover head 36, and it is rotatory to drive spiral cover head 36, magnetic coupling formula spiral cover head is chooseed for use to spiral cover head 36, and this kind of spiral cover head 36 can set for spiral cover head moment of torsion size according to actual production needs, guarantees screwing of bottle lid, does not have the not in-place condition of spiral cover, spiral cover head 36 is located the top of carousel 12.
The embodiment also comprises a second conveying chain 14 for conveying the water bottles, wherein the second conveying chain 14 is fixed on the first frame 37; the second conveying chain 14 is connected with the first conveying chain 3 through a second transmission chain 13, a guide rod 9 used for limiting the movement track of the water bottles is arranged on the outer side above the first conveying chain 3 and the second conveying chain 14, and the guide rod 9 is fixed on the first frame 37.
Fig. 6 is an overall layout view of the mineral water bottle cap screwing machine. As shown in fig. 6, the positional arrangement of the respective units, and the shapes of the water bottle dial 10 and the turntable 12 can be observed.
The utility model discloses mineral water bottle spiral cover machine's theory of operation: the PLC controls the pulse electromagnet 5 to continuously attract and break the armature 6 at the bottom of the hopper, so that the hopper generates vertical vibration, the inclined spring piece 4 drives the hopper to do torsional vibration around the vertical center of the hopper, the bottle caps in the hopper rise along the spiral track 38 due to the vibration and reach the top end of the spiral track 38, the bottle caps standing on the side are blocked by the height limiting rod 39 to drop down, the rest bottle caps with upward cap openings or downward cap openings continue to move forwards, when the bottle caps pass through the notch 40, the bottle caps with downward cap openings drop down due to unstable gravity, and finally only the bottle caps with upward cap openings enter the cap outlet channel 41 through the notch 40, the cap outlet channel 41 is provided with a section of overturning structure, so that the bottle caps with upward cap openings are overturned to downward cap openings and are blocked by the cap blocking mechanism 8. The first motor 1 is started to drive the first conveying chain 3 to convey the water bottles which are not covered, when the water bottles pass through the cap outlet, the bottle mouth of the water bottle can be blocked by the front end of the bottle cap, and the water bottles can drive the bottle cap to lift the second connecting rod 28 under the action of the spring 29 in the advancing process, so that the bottle caps can be taken away smoothly by the water bottles, and the spring resets afterwards, so that the second connecting rod 28 resets to block the bottle caps at the back. The second motor 18 is started, through a series of transmission, the water bottle driving plate 10 is driven to drive the water bottle covered with the bottle cap into the rotary plate 12, the water bottle behind is blocked in the rotating process, the rotary plate 12 drives the grooved wheel 23 through the driving plate 21 to realize intermittent motion, the water bottle rotates 45 degrees at each time, when the water bottle is rotated to the cap screwing unit 11, the fourth motor is started to drive the cap screwing head to rotate, meanwhile, the third motor 31 is started, the third motor 31 is a stepping motor, the forward and reverse rotation is controlled by the PLC, the cap screwing head is driven to screw the bottle cap downwards through the ball screw, the bottle cap is reset after being screwed, when the next water bottle arrives, the water bottle with the bottle cap screwed is rotated downwards again, and the water bottle with the bottle cap is conveyed out on the second conveying chain 14 through the rotating motion.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: it is to be understood that modifications may be made to the technical solutions described in the foregoing embodiments, or some or all of the technical features may be equivalently replaced, without substantially departing from the scope of the technical solutions of the embodiments of the present invention.
Claims (7)
1. A mineral water bottle cap screwing machine is characterized by comprising: a vibrating disk (7) arranged on the second frame (27), and a water bottle conveying unit, a bottle poking unit and a cap screwing unit (11) arranged on the first frame (37);
the water bottle conveying unit includes: a first motor (1), a first drive belt (2) and a first conveyor chain (3); the first motor (1) is arranged on a first rack (37), the first motor (1) is connected with a first conveying chain (3) through a first transmission belt (2), and the first conveying chain (3) is used for conveying water bottles which are not covered;
the vibration disc (7) is arranged on one side of the first conveying chain (3), the vibration disc (7) adopts a hopper structure, and a spiral track (38) is arranged on the inner wall of the hopper of the vibration disc (7); the cover outlet of the vibrating disc (7) is positioned above the first conveying chain (3) and is consistent with the height of the water bottles; the bottom of the vibration disc (7) is provided with an armature iron (6), and a pulse electromagnet (5) is arranged below the vibration disc (7); the bottom of the vibration disc (7) is connected with one end of an inclined spring piece (4), and the other end of the spring piece (4) is fixed on the base of the vibration disc (7);
the bottle pulling unit comprises: a second motor (18), a second transmission belt (16), a speed reducer (17), a first transmission chain (15), a first bevel gear (19), a second bevel gear (20), a third bevel gear (22), a fourth bevel gear (24), a grooved wheel (23), a driving plate (21), a water bottle driving plate (10) and a turntable (12); the second motor (18) is arranged on the first frame (37), the second motor (18) is connected with an input shaft of the speed reducer (17) through a second transmission belt (16), an output shaft of the speed reducer (17) is connected with shafts of a first bevel gear (19) and a third bevel gear (22) through a first transmission chain (15), the first bevel gear (19) is meshed with a second bevel gear (20), the second bevel gear (20) is coaxially connected with a driving plate (21), and a grooved wheel (23) is coaxially connected with the rotary table (12); the third bevel gear (22) is meshed with the fourth bevel gear (24), and the fourth bevel gear (24) is coaxially connected with the water bottle driving plate (10);
the capping unit (11) comprises: a third motor (31), a first coupling (32), a ball screw (33), a fourth motor (34), a second coupling (35) and a cap screwing head (36); third motor (31) sets up on first frame (37), third motor (31) are connected with ball (33) through first shaft coupling (32), fourth motor (34) are fixed on ball (33) screw nut through the connecting plate, fourth motor (34) are connected with spiral cover head (36) through second shaft coupling (35), spiral cover head (36) select for use magnetic coupling formula spiral cover head, spiral cover head (36) are located the top of carousel (12).
2. The mineral water bottle cap screwing machine according to claim 1, wherein the cap outlet of the vibration disk (7) is provided with a cap blocking mechanism (8).
3. The mineral water bottle cap screwing machine according to claim 2, wherein the cap blocking mechanism (8) comprises: the vibrating plate comprises a first connecting rod (30), a second connecting rod (28) and a spring (29), wherein the first connecting rod (30) is fixed above a cover outlet of the vibrating plate (7), and the first connecting rod (30) is connected with the second connecting rod (28) and sleeved together through the spring (29).
4. The mineral water bottle cap screwing machine according to claim 1, wherein the bottle pulling unit further comprises a blocking frame (26) and a bracket (25), the blocking frame (26) is positioned at the upper outer side of the turntable (12), the bracket (25) is arranged below the turntable (12), and both the blocking frame (26) and the bracket (25) are fixed on the first frame (37).
5. The mineral water bottle cap screwing machine according to claim 1, further comprising: and the second conveying chain (14) is used for outputting the water bottles, the second conveying chain (14) is connected with the first conveying chain (3) through a second transmission chain (13), a guide rod (9) used for limiting the movement track of the water bottles is arranged on the outer sides above the first conveying chain (3) and the second conveying chain (14), and the guide rod (9) is fixed on the first rack (37).
6. The mineral water bottle capping machine according to claim 1, wherein the third motor (31) is a stepping motor.
7. The mineral water bottle cap screwing machine according to claim 1, wherein the pulse electromagnet (5), the first motor (1), the second motor (18), the third motor (31) and the fourth motor (34) are controlled by a PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020319880.XU CN212050455U (en) | 2020-03-16 | 2020-03-16 | Mineral water bottle cap screwing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020319880.XU CN212050455U (en) | 2020-03-16 | 2020-03-16 | Mineral water bottle cap screwing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212050455U true CN212050455U (en) | 2020-12-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020319880.XU Expired - Fee Related CN212050455U (en) | 2020-03-16 | 2020-03-16 | Mineral water bottle cap screwing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212050455U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115973699A (en) * | 2023-01-04 | 2023-04-18 | 广东职业技术学院 | Intelligent suspension conveying system for clothing production and control method thereof |
-
2020
- 2020-03-16 CN CN202020319880.XU patent/CN212050455U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115973699A (en) * | 2023-01-04 | 2023-04-18 | 广东职业技术学院 | Intelligent suspension conveying system for clothing production and control method thereof |
| CN115973699B (en) * | 2023-01-04 | 2023-08-01 | 广东职业技术学院 | Intelligent suspension conveying system for clothing production and control method thereof |
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| CF01 | Termination of patent right due to non-payment of annual fee |