CN212048061U

CN212048061U - Boxing production line

Info

Publication number: CN212048061U
Application number: CN202020743286.3U
Authority: CN
Inventors: 张权; 罗晗; 柯瑞; 王勇; 车学军
Original assignee: Harbin Industrial Intelligent Manufacturing Chengdu Technology Co ltd
Current assignee: Harbin Industrial Intelligent Manufacturing Chengdu Technology Co ltd
Priority date: 2020-05-08
Filing date: 2020-05-08
Publication date: 2020-12-01
Anticipated expiration: 2030-05-08

Abstract

The utility model discloses a boxing production line, belonging to the technical field of automatic boxing, comprising a frame, wherein the frame is provided with a lifting turnover component, an arrangement component and a boxing component, and the lifting turnover component is used for grabbing products and lifting turnover; the arrangement assembly comprises a first three-axis manipulator arranged on the rack, a first clamp arranged at the tail end of the first three-axis manipulator and a first sucker arranged on the first clamp, and is used for completing the movement in the X, Y and Z directions of the rack and arranging products; the vanning subassembly is including setting up second triaxial manipulator in the frame, setting up at the terminal second anchor clamps of second triaxial manipulator and setting up the second sucking disc on the second anchor clamps, the utility model discloses simple structure realizes upset, arranges, snatchs and vanning, transports product and collecting box simultaneously, has liberated the manual work, provides a modularized design, integrated control, and the structure is comparatively simple, and is convenient in the installation, and is unified in the control.

Description

Boxing production line

Technical Field

The utility model belongs to the technical field of automatic vanning, specifically relate to a vanning production line.

Background

At present, in most enterprises, injection molding products realize the automatic mold unloading function by modifying injection molding machines, but only one conveying belt and one material collecting device are used in the boxing process, the conveying and collecting functions can only be completed, the automatic boxing work cannot be realized, the boxing work is completely carried out manually, and the labor intensity is high.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that in order to overcome the artifical vanning among the prior art, intensity of labour is big, and work efficiency is low, and aim at provides a vanning production line.

The utility model discloses a following technical scheme realizes:

a boxing production line comprises a rack, wherein a lifting and overturning assembly, a arranging assembly and a boxing assembly are arranged on the rack, and the lifting and overturning assembly is used for grabbing products and lifting and overturning the products;

the arrangement assembly comprises a first three-axis manipulator arranged on the rack, a first clamp arranged at the tail end of the first three-axis manipulator and a first sucker arranged on the first clamp, and is used for completing the movement in the X, Y and Z directions of the rack and arranging products;

the boxing assembly comprises a second three-axis manipulator arranged on the rack, a second clamp arranged at the tail end of the second three-axis manipulator and a second sucking disc arranged on the second clamp, and is used for completing the movement in the X, Y and Z directions of the rack and boxing the products; the first three-axis manipulator and the second three-axis manipulator are controlled by three-axis servo manipulators, standard sectional materials are adopted for the transverse walking beam, the leading and pulling beam and the upper and lower arms, the structure is compact, the appearance is attractive, the three axes are driven by the inlet servo motor, and the three-axis servo motor is matched with the high-precision linear slide rail and the inlet steel wire belt for transmission, so that the speed is high, the noise is low, and the positioning is accurate. The sucker clamp adopts the cylinder to drive the gear rack to move, so that the overturning is stable and the positioning is accurate. The double-section manipulator arm adopts an inlet steel wire belt to realize a speed doubling function, is fast to operate and stable in action, is provided with the proximity switch and the anti-collision device at each limit position in the transverse walking, guiding and pulling directions and in the up-and-down direction, and can effectively prevent a circuit board from being damaged due to short circuit of a peripheral circuit. The circuit board adopts CE-EMC test, and the reliability is high, and the interference killing feature of system is strong, and all stop device all adopt the slider fixed, and the user can adjust as required, and convenient to use adopts world's famous brand trachea protection tow chain, convenient dismantlement and installation. The electric installation frame adopts a loose-leaf type design, and is convenient for circuit installation and maintenance.

Further comprising a first conveyor belt for conveying the products and a second conveyor belt for conveying the packages.

The utility model discloses a further preferred, the lift upset subassembly includes the support that sets up in the frame, be provided with two lift cylinders along the diagonal line of support, two lift cylinders downside are connected with the lifter plate, install the upset cylinder on the lifter plate, the transmission of upset cylinder is connected with the transmission shaft, the transmission shaft end is provided with the fixed plate, be provided with the upset sucking disc on the fixed plate, the upset sucking disc is used for snatching the product, be provided with 3 rows of upset cylinders on the lifter plate, 3 rows of upset cylinders can realize individual upset, each row of upset cylinder is independent each other, upset power is provided with power by the upset cylinder, there are 4 upset sucking discs on each row of upset cylinder, can regard as 3 rows of 4 lines of 12 upset sucking discs as a whole, the upset sucking disc carries out simultaneous control, or single row of single control, the tilting mechanism is connected on the lift cylinder, jointly, the independent control and the independent structure complete accurate control, and the structure is simple, and the improvement on the stability is obvious.

The utility model discloses a further preferred is provided with the backup pad that is used for supporting the transmission shaft at the fixed plate.

The working principle is as follows: the utility model discloses the during operation, the lift cylinder drives the lifter plate, it is ascending at the lifter plate, upset cylinder upset 180, upset sucking disc on the upset cylinder takes off the product from the mold unloading device, upset cylinder upset 180, the lifter plate descends simultaneously, descend to a certain distance after, close the upset sucking disc in proper order, let the product fall on first conveyer belt in proper order, first conveyer belt adopts step motor to drive, through indirect motion of closing upset sucking disc and conveyer belt indirectly, realize stacking of product, moreover, the steam generator is simple in structure, and has fine stability, the arrangement mechanism is carried according to 3X 4's arrangement to the product that piles up, the arrangement mechanism product is arranged into 2X 6, the product reachs the vanning mechanism, the vanning mechanism will be arranged the product and put the case of feeding on the conveyer belt of lower floor, carry the transportation district after filling with, continue the vanning operation simultaneously.

The utility model discloses a further preferred, first triaxial manipulator including set up in the frame first X axle guide rail, with first X axle guide rail swing joint's first Y axle guide rail and set up the first lift cylinder at first Y axle guide rail downside.

The utility model discloses a further preferred, second triaxial manipulator including set up in the frame second X axle guide rail, with second X axle guide rail swing joint's second Y axle guide rail and the fixed second lift cylinder that sets up at second Y axle guide rail downside.

The utility model discloses a further preferred, still including setting up the third conveyer belt in the vanning subassembly downside, the third conveyer belt is used for carrying the package after loading the product.

The utility model discloses a further preferred, first conveyer belt, second conveyer belt and third conveyer belt all adopt step motor to drive.

The utility model discloses a further preferred is provided with a plurality of position sensor in the frame along product direction of delivery, and position sensor is used for detecting the positional information of product.

Compared with the prior art, the utility model, following advantage and beneficial effect have:

the utility model discloses can realize the upset, arrange, snatch and the vanning, the upset cylinder can mutually independent 180 that overturns, for whole upset, saved the space, the integrated tilting mechanism of lift platform, integrated upset sucking disc control simultaneously, can accomplish the upset and pile up the function, utilize the first sucking disc of range subassembly to snatch the product, arrange before the vanning, last second sucking disc snatchs the product, carry out the product operation and set up the third conveyer belt at the downside of first conveyer belt simultaneously, the transmission case, the liberation manpower is compared with prior art, the utility model discloses simple structure realizes the upset, arranges, snatchs and vanning, transports product and collection case simultaneously, has liberated the manual work, provides a modularized design, integrated control, and the structure is comparatively simple, and is convenient in the installation, and is unified in the control.

Drawings

The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:

fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural view of the lifting and turning assembly of the present invention.

Reference numbers and corresponding part names:

1-frame, 2-first conveyor belt, 3-second conveyor belt, 4-third conveyor belt, 5-lifting turnover component, 51-turnover cylinder, 52-turnover cylinder, 53-transmission shaft, 54-fixing plate, 6-arrangement component, 61-first X-axis guide rail, 62-first Y-axis guide rail, 63-first lifting cylinder, 7-boxing component, 71-first X-axis guide rail, 72-second Y-axis guide rail and 73-second lifting cylinder.

Detailed Description

To make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, it will be apparent to one of ordinary skill in the art that: it is not necessary to employ these specific details to practice the invention. In other instances, well-known structures, circuits, materials, or methods have not been described in detail so as not to obscure the present invention.

Throughout the specification, reference to "one embodiment," "an embodiment," "one example," or "an example" means: the particular features, structures, or characteristics described in connection with the embodiment or example are included in at least one embodiment of the present invention. Thus, the appearances of the phrases "one embodiment," "an embodiment," "one example" or "an example" in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures, or characteristics may be combined in any suitable combination and/or sub-combination in one or more embodiments or examples. Further, those of ordinary skill in the art will appreciate that the illustrations provided herein are for illustrative purposes and are not necessarily drawn to scale. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

In the description of the present invention, it should be understood that the terms "front", "back", "left", "right", "upper", "lower", "vertical", "horizontal", "high", "low", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the scope of the present invention.

Thus, the following detailed description of the embodiments of the present invention, presented in the accompanying drawings, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiment of the present invention, all other embodiments obtained by the person skilled in the art without creative work belong to the protection scope of the present invention.

It is noted that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

The present invention will be described in detail with reference to fig. 1 and 2.

The first embodiment is as follows: a boxing production line comprises a rack 1, wherein a lifting and overturning assembly 5, an arranging assembly 6 and a boxing assembly 7 are arranged on the rack 1, and the lifting and overturning assembly 5 is used for grabbing products and lifting and overturning the products;

the arrangement assembly 6 comprises a first three-axis manipulator arranged on the rack 1, a first clamp arranged at the tail end of the first three-axis manipulator and a first suction cup arranged on the first clamp, and the arrangement assembly 6 is used for completing the movement in the X, Y and Z directions of the rack 1 and arranging products;

the boxing assembly 7 comprises a second three-axis manipulator arranged on the rack 1, a second clamp arranged at the tail end of the second three-axis manipulator and a second sucking disc arranged on the second clamp, and the boxing assembly 7 is used for completing the movement in the X, Y and Z directions of the rack 1 and boxing products; the first three-axis manipulator and the second three-axis manipulator are controlled by three-axis servo manipulators, standard sectional materials are adopted for the transverse walking beam, the leading and pulling beam and the upper and lower arms, the structure is compact, the appearance is attractive, the three axes are driven by the inlet servo motor, and the three-axis servo motor is matched with the high-precision linear slide rail and the inlet steel wire belt for transmission, so that the speed is high, the noise is low, and the positioning is accurate. The sucker clamp adopts the cylinder to drive the gear rack to move, so that the overturning is stable and the positioning is accurate. The double-section manipulator arm adopts an inlet steel wire belt to realize a speed doubling function, is fast to operate and stable in action, is provided with the proximity switch and the anti-collision device at each limit position in the transverse walking, guiding and pulling directions and in the up-and-down direction, and can effectively prevent a circuit board from being damaged due to short circuit of a peripheral circuit. The circuit board adopts CE-EMC test, and the reliability is high, and the interference killing feature of system is strong, and all stop device all adopt the slider fixed, and the user can adjust as required, and convenient to use adopts world's famous brand trachea protection tow chain, convenient dismantlement and installation. The electric installation frame adopts a loose-leaf type design, and is convenient for circuit installation and maintenance.

Further comprising a first conveyor belt 2 for conveying products and a second conveyor belt 3 for conveying packages.

The fixing plate 54 is provided with a support plate for supporting the transmission shaft 53.

The working principle is as follows: the utility model discloses the during operation, lift cylinder drives the lifter plate, rises at the lifter plate, and upset cylinder 52 overturns 180, and the upset sucking disc on the upset cylinder 52 takes off the product from the mold unloading device, and upset cylinder 52 overturns 180, meanwhile, the lifting plate descends, after the lifting plate descends to a certain distance, the overturning suckers are sequentially closed, products are sequentially dropped on the first conveying belt 2, the first conveying belt 2 is driven by a stepping motor, through indirect motion of closing upset sucking disc and conveyer belt indirectly, realize stacking of product, simple structure has fine stability can, and the arrangement mechanism is carried according to 3 x 4's arrangement mode to the product that piles up, and the arrangement mechanism product is arranged into 2 x 6, and the product reachs the vanning mechanism, and the vanning mechanism will arrange the good product and put the loading bin on the conveyer belt of lower floor in, carry the transshipment district after filling with, continue to vanning the operation simultaneously.

The first three-axis manipulator comprises a first X-axis guide rail 61 arranged on the frame 1, a first Y-axis guide rail 62 movably connected with the first X-axis guide rail 61 and a first lifting cylinder 63 arranged on the lower side of the first Y-axis guide rail 62.

The second three-axis manipulator comprises a second X-axis guide rail arranged on the rack 1, a second Y-axis guide rail 72 movably connected with the second X-axis guide rail, and a second lifting cylinder 73 fixedly arranged on the lower side of the second Y-axis guide rail 72.

And a third conveyor belt 4 arranged on the lower side of the boxing assembly 7, wherein the third conveyor belt 4 is used for conveying packages loaded with products.

First conveyer belt 2, second conveyer belt 3 and third conveyer belt 4 all adopt step motor to drive, are provided with a plurality of position sensor along product direction of delivery in frame 1, and position sensor is used for detecting the positional information of product.

The second embodiment: as shown in fig. 2, this embodiment is further optimized on the basis of embodiment 1, and this embodiment focuses on explaining the improvement compared with embodiment 1, and the same parts are not repeated, where the lifting and turning assembly 5 includes a support frame disposed on the frame 1, two lifting cylinders are disposed along the diagonal line of the support frame, a lifting plate is connected to the lower sides of the two lifting cylinders, a turning cylinder 52 is mounted on the lifting plate, the turning cylinder 52 is connected to a transmission shaft 53 in a transmission manner, a fixing plate 54 is disposed at the end of the transmission shaft 53, a turning suction cup is disposed on the fixing plate 54 and used for grabbing a product, 3 rows of turning cylinders 52 are disposed on the lifting plate, 3 rows of turning cylinders 52 can be turned independently, each row of turning cylinders 52 is independent of each other, turning power is provided by the turning cylinder 52, 4 turning suction cups are disposed on each row of turning cylinders 52, and can be regarded as 3 rows of 4, the upset sucking disc carries out simultaneous control, perhaps single-row control, and tilting mechanism connects on the lift cylinder, has constituteed lift upset platform jointly, and accurate control has been accomplished with independent structure to independent control and simple structure promote on the stability and show.

The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. A boxing production line comprises a rack (1) and is characterized in that a lifting and overturning assembly (5), a arranging assembly (6) and a boxing assembly (7) are arranged on the rack (1), and the lifting and overturning assembly (5) is used for grabbing products and lifting and overturning the products;

the arrangement assembly (6) comprises a first three-axis manipulator arranged on the rack (1), a first clamp arranged at the tail end of the first three-axis manipulator and a first sucker arranged on the first clamp, and the arrangement assembly (6) is used for completing the movement in the X, Y and Z directions of the rack (1) and arranging products;

the boxing assembly (7) comprises a second three-axis manipulator arranged on the rack (1), a second clamp arranged at the tail end of the second three-axis manipulator and a second sucking disc arranged on the second clamp, and the boxing assembly (7) is used for completing the movement in the X, Y and Z directions of the rack (1) and boxing products;

further comprises a first conveyor belt (2) for conveying the products and a second conveyor belt (3) for conveying the packages.

2. The boxing production line according to claim 1, wherein the lifting and overturning assembly (5) comprises a support arranged on the machine frame (1), two lifting cylinders are arranged along a diagonal line of the support, a lifting plate is connected to the lower sides of the two lifting cylinders, an overturning cylinder (52) is mounted on the lifting plate, a transmission shaft (53) is connected to the overturning cylinder (52) in a transmission manner, a fixing plate (54) is arranged at the tail end of the transmission shaft (53), and a suction cup is arranged on the fixing plate (54) and used for grabbing a product.

3. Boxing line according to claim 2, characterized in that the fixing plate (54) is provided with a support plate for supporting the transmission shaft (53).

4. A boxing production line in accordance with claim 1, wherein the first three-axis robot comprises a first X-axis guide rail (61) arranged on the frame (1), a first Y-axis guide rail (62) movably connected with the first X-axis guide rail (61), and a first lifting cylinder (63) arranged on the lower side of the first Y-axis guide rail (62).

5. The boxing production line in accordance with claim 1, wherein the second three-axis robot comprises a second X-axis guide rail arranged on the frame (1), a second Y-axis guide rail (72) movably connected with the second X-axis guide rail, and a second lifting cylinder (73) fixedly arranged on the lower side of the second Y-axis guide rail (72).

6. A boxing line in accordance with claim 1, further comprising a third conveyor belt (4) arranged on the underside of the boxing assembly (7), the third conveyor belt (4) being adapted to convey the packages after loading the products.

7. Boxing production line according to claim 6, characterized in that the first conveyor belt (2), the second conveyor belt (3) and the third conveyor belt (4) are driven by stepper motors.

8. A boxing line in accordance with claim 1, wherein a plurality of position sensors are provided on the frame (1) along the conveying direction of the products, the position sensors being adapted to detect position information of the products.