CN212043181U - Flexible manufacturing system for metal plate laser cutting - Google Patents
Flexible manufacturing system for metal plate laser cutting Download PDFInfo
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- CN212043181U CN212043181U CN202020762256.7U CN202020762256U CN212043181U CN 212043181 U CN212043181 U CN 212043181U CN 202020762256 U CN202020762256 U CN 202020762256U CN 212043181 U CN212043181 U CN 212043181U
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Abstract
The utility model relates to a flexible manufacturing system for metal plate laser cutting and a working method thereof; the method is characterized in that: the device comprises a cross beam, processing equipment for processing a metal plate into a finished product, a first transmission line for conveying the metal plate, a second transmission line for moving the metal plate into the processing equipment, a material moving mechanism for moving the metal plate and a material storing mechanism for storing and taking the metal plate; the cross beam is arranged between the first conveying line and the second conveying line; the material moving mechanism is movably arranged on the cross beam; the material storage mechanism is arranged at a position close to the first conveying line; the first transmission line is provided with a flow plate, and the metal plate is placed on the flow plate. The problem of adopt artifical transport panel beating to produce to collide with and influence off-the-shelf product quality, adopt artifical letter sorting finished product letter sorting inefficiency to influence machining efficiency and the great panel beating of panel beating quantity to put the great scheduling area of panel beating that current scheme caused is solved.
Description
Technical Field
The utility model relates to a manufacturing system, concretely relates to flexible manufacturing system for panel beating laser cutting.
Background
In general, a flexible manufacturing system refers to a plurality of devices connected by a conveying system, and the conveying device conveys workpieces to processing devices on other connecting devices, so that the workpieces are accurately, rapidly and automatically processed. The laser cutting is to focus the laser emitted by the laser into a laser beam with high power density through an optical path system. The laser beam irradiates the surface of the metal plate to enable the metal plate to reach a melting point or a boiling point, and simultaneously, the high-pressure gas coaxial with the laser beam blows away the melted or gasified metal. With the movement of the relative position of the light beam and the metal plate, the material is finally cut to form a cut, so that the purpose of cutting is achieved. The laser cutting processing is to replace the traditional mechanical knife by an invisible light beam, has high precision and quick cutting speed, and is not limited by cutting pattern limitation. Laser cutting machining will gradually replace traditional metal cutting process equipment. The feeding and discharging of the traditional laser cutting equipment are carried and sorted in a manual mode. The method has the advantages that the consumed time for loading and unloading is long, and the utilization rate of the laser cutting equipment is low. How to solve this problem becomes crucial.
The existing scheme adopts the manual work to carry the sheet metal to the laser cutting equipment, and after the sheet metal is cut, the finished product is sorted manually. Such a solution has the following problems: (1) the metal plate is conveyed manually, and is collided in the conveying process, so that the product quality of a finished product is influenced; (2) finished products are sorted manually, so that the sorting efficiency is low and the processing efficiency is influenced; (3) the quantity of metal plates is large, and the occupied area for placing the metal plates is large.
SUMMERY OF THE UTILITY MODEL
The utility model discloses a flexible manufacturing system for panel beating laser cutting to adopt artifical transport panel beating to produce in the handling panel beating among the solution prior art and collide with and influence off-the-shelf product quality, adopt artifical letter sorting finished product letter sorting inefficiency to influence machining efficiency and the more panel beating of panel beating quantity and put the great scheduling problem of area.
The utility model discloses the technical scheme who adopts as follows:
a flexible manufacturing system for laser cutting of sheet metal;
the device comprises a cross beam, processing equipment for processing a metal plate into a finished product, a first transmission line for conveying the metal plate, a second transmission line for moving the metal plate into the processing equipment, a material moving mechanism for moving the metal plate and a material storing mechanism for storing and taking the metal plate; the cross beam is arranged between the first conveying line and the second conveying line; the material moving mechanism is movably arranged on the cross beam; the material storage mechanism is arranged at a position close to the first conveying line; the first transmission line is provided with a flow plate, and the metal plate is placed on the flow plate.
The further technical scheme is as follows: the first transmission line comprises a first power device, a first guide rail, a first transmission frame movably arranged on the first guide rail, a first transmission rod rotatably arranged on the first transmission frame and a roller arranged on the first transmission rod; the first power device drives the first transmission rod and the roller to rotate; the roller rolls along the first guide rail.
The further technical scheme is as follows: the material storage mechanism comprises a material rack for storing the metal plates and a lifting mechanism for moving the metal plates; the material storage parts are arranged in the material rack in parallel; the flow rotating plate and the metal plate are movably arranged on the material storage part; the lifting mechanism comprises a first driving device, a second driving device, a lifting frame movably arranged on the lifting frame and a lifting piece for moving the metal plate; the first driving device drives the second driving device, the lifting frame, the lifting piece, the flow rotating plate and the metal plate to move along the lifting frame; the second driving device drives the lifting piece, the flow rotating plate and the metal plate to move along the lifting frame.
The further technical scheme is as follows: the first driving device comprises a first chain, a second power device, a second transmission rod rotationally arranged on the lifting frame, a first chain wheel arranged on the second transmission rod, a second chain wheel rotationally arranged at the lower end of the lifting frame, a third chain wheel rotationally arranged at the upper end of the lifting frame, a fourth chain wheel rotationally arranged at the upper end of the lifting frame and a first screw rod for tensioning the first chain; the second power device drives the second transmission rod and the first chain wheel to rotate; the first screw rod is in threaded connection with the upper end and the lower end of the lifting frame; the first chain is sequentially wound on the first chain wheel, the second chain wheel, the third chain wheel and the fourth chain wheel.
The further technical scheme is as follows: the second driving device comprises a second chain, a third power device, a third transmission rod rotationally arranged on the lifting frame, a fifth chain wheel arranged on the third transmission rod and sixth chain wheels rotationally arranged at the two ends of the lifting frame; the third power device drives the third transmission rod and the fifth chain wheel to rotate; the second chain is wound on the fifth chain wheel and the sixth chain wheel respectively; the lifting member is disposed on the second chain.
The further technical scheme is as follows: the material moving mechanism comprises a first gear, a material moving main frame, a sucker for adsorbing the metal plate, a fork for forking the finished product, a fourth transmission rod rotatably arranged on the material moving main frame, a fourth power device for driving the first gear to rotate and a material blocking piece arranged on the material moving main frame; the fourth power devices are arranged at two ends of the fourth transmission rod; the fork frame is arranged on the material moving main frame in a relatively moving manner; one end of the fork frame, which is close to the material moving main frame, is provided with a tooth shape; the first gear is meshed with the tooth profile; the material blocking part is provided with a material blocking groove, and the fork frame moves along the material blocking groove.
The further technical scheme is as follows: the cross beam is provided with a moving device for moving the material moving mechanism; the moving device comprises a seventh power device, a sixth power device, a fifth power device, a moving piece movably arranged on the cross beam, a moving beam movably arranged on the moving piece, a first rack arranged on the cross beam, a second gear meshed with the first rack, a second rack arranged on the moving beam and a third gear meshed with the second rack; the fifth power device drives the second gear to rotate; the sixth power device drives the third gear to rotate; the seventh power device drives the movable beam to move along the movable piece.
The further technical scheme is as follows: the second conveying line comprises an eighth power device, a processing frame body, a second conveying frame for placing the metal plate, a seventh chain wheel rotatably arranged in the processing frame body and a third chain wound on the seventh chain wheel; the eighth power device drives the seventh chain wheel to rotate; the third chain drives the second conveying frame and the metal plate to move along the processing frame body.
The further technical scheme is as follows: the finished product receiving device is used for moving the finished products; the material receiving device comprises a fourth chain, a ninth power device, a material receiving chassis, a material receiving frame body for placing the finished product, a fifth transmission rod rotatably arranged on the material receiving frame body, an eighth chain wheel arranged on the fifth transmission rod, a ninth chain wheel rotatably arranged on the material receiving frame body and a second screw for tensioning the fourth chain; the fourth chain is wound on the eighth chain wheel and the ninth chain wheel respectively; the ninth power device drives the fifth transmission rod and the eighth chain wheel to rotate; the second screw is in threaded connection with the receiving underframe; the fourth chain drives the material receiving rack body to move along the material receiving underframe.
The utility model has the advantages as follows: the utility model discloses a flexible manufacturing system for panel beating laser cutting adopts and moves material mechanism and adsorbs the panel beating and fork and get the finished product. And a storage mechanism is adopted to store and take the metal plate. The flexible manufacturing system for laser cutting of sheet metal brings the following effects: (1) the metal plate can be conveyed stably through the first conveying line, so that the conveying speed of the metal plate is high, and the metal plate is prevented from colliding; (2) the material rack is used for placing the metal plate, the metal plate can be placed into the material rack through the lifting mechanism, and the metal plate can be taken out of the material rack, so that the metal plate is prevented from being horizontally placed on the ground, and the floor area of the metal plate is saved; (3) the first driving device drives the metal plate to move up and down, and the second driving device drives the metal plate to move back and forth, so that the metal plate can stably move to avoid collision of the metal plate; (4) the metal plate can be firmly adsorbed by the sucking disc, so that the metal plate can be prevented from falling; (5) all finished products can be forked at one time through the fork frame, so that the working efficiency is improved; (6) finished products on the fork frame can fall down through the material blocking piece, so that the sorting efficiency is improved; (7) the moving device can realize the left-right movement and the up-down movement of the metal plate to realize the feeding of the metal plate, thereby improving the metal plate conveying efficiency; (8) in can sending into the processing equipment with the panel beating accuracy through the second transfer chain, avoid the panel beating to take place the skew, improved the cutting accuracy of panel beating.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a top view structural diagram of the present invention.
Fig. 3 is a schematic structural diagram of the first transmission line of the present invention.
Fig. 4 is a right structural view of the first transmission frame of the present invention.
Fig. 5 is the right view structure chart of the storing mechanism of the utility model.
Fig. 6 is a rear view structure diagram of the lifting mechanism of the present invention.
Fig. 7 is a cross-sectional view a-a of fig. 6.
Fig. 8 is a right view structure diagram of the lifting frame of the utility model.
Fig. 9 is a top view of the material moving mechanism of the present invention.
Fig. 10 is a schematic structural diagram of the material moving mechanism of the present invention.
Fig. 11 is an enlarged view at B in fig. 10.
Fig. 12 is a schematic structural diagram of the mobile device of the present invention.
Fig. 13 is a top view structural view at C in fig. 12.
Fig. 14 is a right view structural diagram of the mobile device of the present invention.
Fig. 15 is an enlarged view at D in fig. 14.
Fig. 16 is a schematic structural view of the second conveying line of the present invention.
Fig. 17 is a schematic structural view of the material receiving device of the present invention.
Fig. 18 is a left side view structural view at E in fig. 17.
In the figure: 1. a first transmission line; 11. a first guide rail; 12. a first transport rack; 13. a first transmission lever; 14. a first power unit; 15. a roller; 2. processing equipment; 3. a second conveyor line; 31. processing the frame body; 32. a second carriage; 33. an eighth power plant; 34. a seventh sprocket; 35. a third chain; 4. a material moving mechanism; 41. a material transferring main frame; 42. a suction cup; 43. a fork; 44. a fourth transmission rod; 45. a first gear; 46. a fourth power unit; 47. a material blocking part; 48. tooth profile; 5. a material storage mechanism; 51. a material rack; 52. a lifting mechanism; 53. storing a material part; 54. a hoisting frame; 55. a lifting frame; 56. a lifting member; 57. a first driving device; 58. a second driving device; 6. a cross beam; 61. a mobile device; 62. a moving member; 63. a moving beam; 64. a first rack; 65. a second gear; 66. a fifth power plant; 67. a second rack; 68. a third gear; 69. a sixth power plant; 7. a flow plate; 71. a second power unit; 72. a second transmission rod; 73. a first sprocket; 74. a second sprocket; 75. a third sprocket; 76. a fourth sprocket; 77. a first chain; 78. a first screw; 8. a second chain; 81. a third power unit; 82. a third transfer lever; 83. a fifth sprocket; 84. a sixth sprocket; 9. a seventh power plant; 91. a material receiving device; 92. a receiving chassis; 93. a material receiving rack body; 94. a ninth power plant; 95. a fourth chain; 96. a fifth transfer lever; 97. an eighth sprocket; 98. a ninth sprocket; 99. a second screw.
Detailed Description
The following describes a specific embodiment of the present embodiment with reference to the drawings.
Fig. 1 is a schematic structural diagram of the present invention. Fig. 2 is a top view structural diagram of the present invention. Fig. 3 is a schematic structural diagram of the first transmission line of the present invention. Fig. 4 is a right structural view of the first transmission frame of the present invention. Fig. 5 is the right view structure chart of the storing mechanism of the utility model. Fig. 6 is a rear view structure diagram of the lifting mechanism of the present invention. Fig. 7 is a cross-sectional view a-a of fig. 6. Fig. 8 is a right view structure diagram of the lifting frame of the utility model. Fig. 9 is a top view of the material moving mechanism of the present invention. Fig. 10 is a schematic structural diagram of the material moving mechanism of the present invention. Fig. 11 is an enlarged view at B in fig. 10. Fig. 12 is a schematic structural diagram of the mobile device of the present invention. Fig. 13 is a top view structural view at C in fig. 12. Fig. 14 is a right view structural diagram of the mobile device of the present invention. Fig. 15 is an enlarged view at D in fig. 14. Fig. 16 is a schematic structural view of the second conveying line of the present invention. Fig. 17 is a schematic structural view of the material receiving device of the present invention. Fig. 18 is a left side view structural view at E in fig. 17. With reference to fig. 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17 and 18, the present invention discloses a flexible manufacturing system for laser cutting of sheet metal. The direction of X in the figure does the utility model discloses structure schematic's upper end, the direction of Y in the figure does the utility model discloses structure schematic's right-hand member.
A flexible manufacturing system for panel beating laser cutting includes crossbeam 6, with the panel beating processing for off-the-shelf processing equipment 2, carry the first transmission line 1 of panel beating, with the panel beating remove to the second transfer chain 3 in the processing equipment 2, remove the panel beating move material mechanism 4 and access storage mechanism 5 of panel beating. The cross member 6 is disposed between the first transfer line 1 and the second transfer line 3. The material moving mechanism 4 is movably arranged on the cross beam 6. The stock mechanism 5 is disposed at a position close to the first conveyance line 1. The first transmission line 1 is provided with a flow plate 7, and a metal plate is placed on the flow plate 7.
Preferably, the processing device 2 is a laser cutting machine. The first transmission line 1 is arranged at the right end of the flexible manufacturing system for sheet metal laser cutting. The storing mechanism 5 is arranged at the upper end of the first transmission line 1. The material moving mechanism 4 is arranged at the left end of the first transmission line 1. The cross beam 6 is arranged in the left-right direction. The second conveyor line 3 is provided at the left end of the cross beam 6. The processing apparatus 2 is disposed at the left end of the second conveyor line 3.
The processing device 2 is a laser cutting machine, the selection of which type belongs to the common knowledge. The skilled person can choose the operation of the device, for example, a laser cutting machine of type HS-G3015A.
The first transmission line 1 comprises a first power device 14, a first guide rail 11, a first transmission frame 12 movably arranged on the first guide rail 11, a first transmission rod 13 rotatably arranged on the first transmission frame 12 and a roller 15 arranged on the first transmission rod 13. The first power means 14 drives the first transmission lever 13 and the roller 15 to rotate. The roller 15 rolls along the first guide rail 11.
Preferably, the first power means 14 is a turbo-reducer motor. The first guide rail 11 is provided in the left-right direction. The first transfer frame 12 is movably disposed at an upper end of the first guide rail 11. The first transfer lever 13 is rotatably provided at a lower side of the left end of the first transfer frame 12. The first transmission lever 13 is connected to the roller 15. A first transmission lever 13 is provided at the drive end of the first power means 14. The first power means 14 drives the first transmission lever 13 and the roller 15 to rotate.
When the first power unit 14 drives the first transmission lever 13 and the roller 15 to rotate clockwise, the first transmission rack 12 moves rightward along the first guide rail 11. When the first power unit 14 drives the first transmission lever 13 and the roller 15 to rotate counterclockwise, the first transmission rack 12 moves leftward along the first guide rail 11.
The metal plate can be stably conveyed through the first transmission line 1, so that the metal plate conveying speed is high, and the metal plate is prevented from colliding.
The first power means 14 is a turbine speed reduction motor, the type of which is commonly known. Those skilled in the art can select the turbine speed reducing motor with the model number NMRV025 according to the working condition of the device.
The storing mechanism 5 includes a rack 51 that stores sheet metal and a lifting mechanism 52 that moves the sheet metal. The material holders 51 are provided with material storage members 53 in parallel. The transfer plate 7 and the sheet metal are movably arranged on the stock part 53. The lifting mechanism 52 includes a first driving device 57, a second driving device 58, a lifting frame 54, a lifting frame 55 movably provided on the lifting frame 54, and a lifting member 56 moving the sheet metal. The first driving device 57 drives the second driving device 58, the lifting frame 55, the lifting member 56, the circulation plate 7 and the sheet metal to move along the lifting frame 54. The second drive device 58 drives the lift 56, the transfer plate 7 and the sheet metal along the crane 55.
The rack 51 is disposed at the upper end of the first transfer line 1. The lifting mechanism 52 is provided at the front end of the rack 51. The material storage members 53 are respectively arranged in parallel on the left and right sides in the rack 51. The transfer plate 7 and the sheet metal are movably arranged on the stock part 53. The first driving device 57 drives the elevation frame 55, the elevation member 56, the circulation plate 7 and the sheet metal to move up and down along the elevation frame 54. The second driving device 58 drives the lifting member 56, the circulation plate 7 and the sheet metal to move back and forth along the lifting frame 55.
The first driving means 57 includes a first chain 77, a second power means 71, a second transmission rod 72 rotatably provided on the elevating frame 54, a first sprocket 73 provided on the second transmission rod 72, a second sprocket 74 rotatably provided at the lower end of the elevating frame 55, a third sprocket 75 rotatably provided at the upper end of the elevating frame 54, a fourth sprocket 76 rotatably provided at the upper end of the elevating frame 55, and a first screw 78 for tensioning the first chain 77. The second power unit 71 drives the second transmission lever 72 and the first sprocket 73 to rotate. The first screw 78 is screwed to the upper and lower ends of the elevating frame 54. The first chain 77 is wound around the first sprocket 73, the second sprocket 74, the third sprocket 75, and the fourth sprocket 76 in this order.
Preferably, the second power plant 71 is a turbo-reducer motor. The second transmission lever 72 is disposed in the left-right direction. The second transfer lever 72 is rotatably provided at the lower end of the elevating frame 54. The second transmission rod 72 is connected to the driving end of the second power unit 71. The first screw 78 is connected to upper and lower ends of the first chain 77, respectively. The first screw 78 is screwed, so that the tensioning degree of the first chain 77 can be adjusted, the first chain 77 is always in a tensioning state, and the stable transmission of power is ensured.
The first chain 77 is wound around the second sprocket 74, the first sprocket 73, the third sprocket 75, and the fourth sprocket 76 in this order. The first chain 77 is wound around the sprockets, so that the tensile force applied to the first chain 77 is dispersed, and the first chain 77 is prevented from being broken.
The second power unit 71 is a turbine speed reduction motor, and the selection of the type of the turbine speed reduction motor is common knowledge. Those skilled in the art can select the turbine speed reducing motor with the model number NMRV025 according to the working condition of the device.
The second driving means 58 includes a second chain 8, a third power means 81, a third transmission rod 82 rotatably provided on the lift frame 55, a fifth sprocket 83 provided on the third transmission rod 82, and sixth sprockets 84 rotatably provided at both ends of the lift frame 55. The third power unit 81 drives the third transmission lever 82 and the fifth sprocket 83 to rotate. The second chain 8 is wound around the fifth sprocket 83 and the sixth sprocket 84, respectively. The lift 56 is provided on the second chain 8.
Preferably, the third power device 81 is a turbine speed reducing motor. The third transfer lever 82 is rotatably provided at a lower side of the crane 55. The sixth chain wheels 84 are rotatably provided at front and rear ends of the lifting frame 55, respectively. The fifth sprocket 83 is coaxially provided on the third transmission lever 82. The third power device 81 drives the third transmission rod 82 and the fifth chain wheel 83 to rotate, the fifth chain wheel 83 drives the second chain 8 to move, and the second chain 8 drives the lifting member 56 to move. The lifter 56 moves the deflector 7. The flow-rotating groove is formed in the flow-rotating plate 7, and the lifting piece 56 is embedded into the flow-rotating groove to complete the movement of the flow-rotating plate 7 and the metal plate.
Adopt work or material rest 51 to place the panel beating, can put into work or material rest 51 the panel beating through hoist mechanism 52 in, can also take out the panel beating from work or material rest 51. The metal plate is prevented from being flatly placed on the ground, and the floor area of the metal plate is saved.
The first driving device 57 drives the metal plate to move up and down, and the second driving device 58 drives the metal plate to move back and forth, so that the metal plate can move stably, and the metal plate is prevented from colliding.
The third power unit 81 is a turbine speed reducing motor, and the selection of the type of the turbine speed reducing motor is common knowledge. Those skilled in the art can select the turbine speed reducing motor with the model number NMRV025 according to the working condition of the device.
The material moving mechanism 4 comprises a first gear 45, a material moving main frame 41, a suction cup 42 for adsorbing a metal plate, a fork 43 for forking a finished product, a fourth transmission rod 44 rotatably arranged on the material moving main frame 41, a fourth power device 46 for driving the first gear 45 to rotate, and a material blocking piece 47 arranged on the material moving main frame 41. The fourth power means 46 is provided at both ends of the fourth transmission lever 44. The fork 43 is arranged on the material moving main frame 41 in a relatively moving way. One end of the fork frame 43 close to the material moving main frame 41 is provided with a tooth form 48. The first gear 45 meshes with the tooth profile 48. The material blocking part 47 is provided with a material blocking groove, and the fork frame 43 moves along the material blocking groove.
Preferably, the fourth power means 46 is a turbo-reducer motor. The material moving main frame 41 is arranged in the left-right direction. The suction cups 42 are arranged in parallel at the lower end of the material moving main frame 41. The fork brackets 43 are oppositely arranged at the front end and the rear end of the material moving main frame 41. The fourth transmission rod 44 is rotatably arranged at the upper end of the material moving main frame 41 in the left-right direction. The fourth power units 46 are respectively located at the left and right ends of the fourth transmission lever 44.
The fourth power unit 46 drives the fourth transmission lever 44 and the fourth transmission lever 44 to rotate, respectively. The upper end of the first gear 45 is connected to a fourth power unit 46. The lower end of the first gear 45 meshes with the tooth profile 48.
The material blocking parts 47 are respectively arranged at the front end and the rear end of the material moving main frame 41 in the left-right direction. The material blocking grooves are arranged on the lower surface of the material blocking part 47 in parallel. The fork 43 passes through the stock-blocking trough, and the fork 43 moves back and forth along the stock-blocking trough.
The metal plate can be firmly adsorbed through the sucking disc 42, and the metal plate can be prevented from falling. All finished products can be forked at one time through the fork 43, and the working efficiency is improved. Finished products on the fork 43 can fall down through the material blocking part 47, and sorting efficiency is improved.
The fourth power means 46 is a turbine speed reduction motor, and the selection of the type of the turbine speed reduction motor is well known. Those skilled in the art can select the turbine speed reducing motor with the model number NMRV025 according to the working condition of the device.
The beam 6 is provided with a moving device 61 for moving the material moving mechanism 4. The moving device 61 includes a seventh power device 9, a sixth power device 69, a fifth power device 66, a moving member 62 movably provided on the cross member 6, a moving beam 63 movably provided on the moving member 62, a first rack 64 provided on the cross member 6, a second gear 65 engaged with the first rack 64, a second rack 67 provided on the moving beam 63, and a third gear 68 engaged with the second rack 67. The fifth power means 66 drives the second gear 65 in rotation. The sixth power unit 69 drives the third gear 68 to rotate. The seventh power unit 9 drives the moving beam 63 to move along the moving member 62.
Preferably, the fifth power device 66 is an electric motor. Preferably, the sixth power plant 69 is a turbo-reducer motor. Preferably, the seventh power device 9 is a cylinder. The moving beam 63 is provided on the moving member 62 in the vertical direction. The material moving mechanism 4 is arranged at the lower end of the moving beam 63.
The first rack 64 is provided on the cross member 6 in the left-right direction. The fifth power device 66 is arranged on the moving member 62. A second gear 65 is provided at the drive end of the fifth power unit 66. The fifth power device 66 drives the second gear 65 to rotate, and the second gear 65 rolls along the first rack 64. The second gear 65 drives the moving device 61 and the material moving mechanism 4 to move left and right along the cross beam 6.
The second rack 67 is provided on the transfer beam 63 in the up-down direction. The sixth power unit 69 is provided on the moving member 62. A third gear 68 is provided at the drive end of a sixth power unit 69. The sixth power device 69 drives the third gear 68 to rotate, and the third gear 68 drives the moving beam 63 and the material moving mechanism 4 to move up and down along the moving member 62.
The seventh power device 9 is a cylinder which is arranged on the moving member 62 in the up-down direction. The drive end of the seventh power means 9 is connected to the transfer beam 63. The seventh power device 9 drives the moving beam 63 and the material moving mechanism 4 to move up and down along the moving member 62.
The fifth power device 66 is a motor, and the selection of the motor type belongs to the common knowledge. Those skilled in the art can select the motor according to the working condition of the device, for example, the motor can be selected from the type Y2-80M 2-4.
The sixth power plant 69 is a turbo speed reduction motor, and the selection of the type of the turbo speed reduction motor is common knowledge. Those skilled in the art can select the turbine speed reducing motor with the model number NMRV025 according to the working condition of the device.
The seventh power device 9 is a cylinder, and the selection of the type of the cylinder belongs to the common knowledge. The person skilled in the art may choose the type of cylinder, for example, SC50 × 950, according to the working conditions of the device.
Can drive through mobile device 61 and move material mechanism 4 and panel beating and remove, mobile device 61 can realize moving about and reciprocating of panel beating, realizes that the pay-off of panel beating has improved panel beating and has transported efficiency. When the material moving mechanism 4 adsorbs a heavy metal plate, the load of the sixth power device 69 is large. The auxiliary drive of the seventh power unit 9 can reduce the load on the sixth power unit 69, and the service life of the sixth power unit 69 can be prolonged.
The second conveying line 3 includes an eighth power device 33, a processing frame body 31, a second conveying frame 32 for placing the sheet metal, a seventh chain wheel 34 rotatably disposed in the processing frame body 31, and a third chain 35 wound on the seventh chain wheel 34. The eighth power unit 33 drives the seventh sprocket 34 to rotate. The third chain 35 drives the second conveying frame 32 and the metal plate to move along the processing frame body 31.
Preferably, the eighth power device 33 is a turbine speed reducing motor. A sheet metal is placed on the upper end of the second carriage 32. The seventh sprockets 34 are rotatably disposed at left and right ends in the processing frame body 31. The lower end of the second carriage 32 is connected to a third chain 35. The eighth power device 33 drives the seventh chain wheel 34 to rotate, the seventh chain wheel 34 drives the third chain 35 to move, and the third chain 35 drives the second conveying frame 32 to move left and right along the processing frame body 31.
In can sending into processing equipment 2 with the panel beating accuracy through second transfer chain 3, avoid the panel beating to take place the skew, improved the cutting accuracy of panel beating.
The eighth power plant 33 is a turbine speed reduction motor, and the selection of the type of the turbine speed reduction motor belongs to the common knowledge. Those skilled in the art can select the turbine speed reducing motor with the model number NMRV025 according to the working condition of the device.
The flexible manufacturing system for sheet metal laser cutting further comprises a material receiving device 91 for moving finished products. The material receiving device 91 comprises a fourth chain 95, a ninth power device 94, a material receiving chassis 92, a material receiving frame body 93 for placing finished products, a fifth transmission rod 96 rotationally arranged on the material receiving frame body 93, an eighth chain wheel 97 arranged on the fifth transmission rod 96, a ninth chain wheel 98 rotationally arranged on the material receiving frame body 93, and a second screw 99 for tensioning the fourth chain 95. The fourth chain 95 is wound around the eighth sprocket 97 and the ninth sprocket 98, respectively. The ninth power unit 94 drives the fifth transmission lever 96 and the eighth sprocket 97 to rotate. The second screw 99 is threaded onto the receiving chassis 92. The fourth chain 95 drives the material receiving frame 93 to move along the material receiving chassis 92.
Preferably, the ninth power plant 94 is a turbo-reducer motor. The receiving chassis 92 is arranged in the front-rear direction. The material receiving frame body 93 is movably arranged at the upper end of the material receiving chassis 92. The fifth transfer lever 96 is rotatably provided at the lower end of the hopper body 93 in the left-right direction. The second screws 99 are respectively arranged at the front end and the rear end of the material receiving chassis 92. The second screw 99 is connected to the fourth chain 95. The tensioning degree of the fourth chain 95 can be adjusted by screwing the second screw 99, so that the fourth chain 95 is always in a tensioning state, and the stable transmission of power is ensured.
The ninth sprockets 98 are respectively located at the front and rear ends of the eighth sprocket 97. The ninth power device 94 drives the fifth transmission rod 96 and the eighth chain wheel 97 to rotate, the eighth chain wheel 97 drives the fourth chain 95 to move, and the fourth chain 95 drives the material receiving frame body 93 and the finished products to move back and forth along the material receiving bottom frame 92. After the finished product is far away from the material moving mechanism 4, the worker sorts the finished product. The finished product can be stably moved through the material receiving device 91.
The ninth power plant 94 is a turbo-reduction motor, and the selection of the type of the turbo-reduction motor is common knowledge. Those skilled in the art can select the turbine speed reducing motor with the model number NMRV025 according to the working condition of the device.
When the flexible manufacturing system for laser cutting of sheet metal is operated, the working method of the flexible manufacturing system for laser cutting of sheet metal comprises the following steps:
a. a material storage step; the material storage process specifically comprises the following steps.
(1) The flow plate 7 is placed on the first transmission line 1. The sheet metal is placed on the flow turning plate 7.
(2) The first transmission line 1 drives the flow rotating plate 7 and the metal plate to be close to the material rest 51.
(3) The lift mechanism 52 takes out the flow turning plate 7 and the sheet metal from the first conveyance line 1.
(4) The lifting mechanism 52 puts the circulation plate 7 and the sheet metal into the rack 51.
b. A material taking step; the material taking process specifically comprises the following steps.
(1) The lifting mechanism 52 takes out the transfer plate 7 and the sheet metal from the stack 51.
(2) The lift mechanism 52 puts the circulation plate 7 and the sheet metal on the first transfer line 1.
(3) The first transmission line 1 drives the flow rotating plate 7 and the metal plate to be close to the material moving mechanism 4.
c. A first material moving step; the first material moving process specifically comprises the following steps.
(1) The moving device 61 drives the material moving mechanism 4 to be close to the metal plate. The suction cup 42 sucks the metal plate.
(2) The moving device 61 drives the material moving mechanism 4 and the metal plate to be far away from the first transmission line 1. The moving device 61 drives the material moving mechanism 4 and the metal plate to move along the beam 6.
(3) The first transmission line 1 drives the flow plate 7 to move to one end far away from the material moving mechanism 4.
(4) The moving device 61 drives the material moving mechanism 4 and the metal plate to be close to the second conveying line 3. The sucking disc 42 no longer adsorbs the panel beating, and the panel beating is arranged in on the second transfer chain 3. The moving device 61 drives the material moving mechanism 4 to be far away from the metal plate.
d. A processing step; the second conveying line 3 moves the sheet metal into the processing apparatus 2. The processing equipment 2 processes the sheet metal into a finished product. The second conveying line 3 drives the finished product to be far away from the processing equipment 2.
e. A second material moving step; the second material moving process specifically comprises the following steps.
(1) The moving device 61 drives the material moving mechanism 4 to approach the finished product. The forks 43 are close to the finished product and the forks 43 fork the finished product.
(2) The moving device 61 drives the material moving mechanism 4 and the finished products to be far away from the second conveying line 3. The moving device 61 drives the material moving mechanism 4 and the finished product to move along the cross beam 6.
(3) The moving device 61 drives the material moving mechanism 4 and the finished products to approach the material receiving device 91. The fork 43 is far away from the finished product, which is placed on the receiving device 91.
f. The material receiving device 91 drives the finished product to be far away from the material moving mechanism 4. The worker collects the finished product to finish collecting the material.
The material storage process specifically comprises the following steps:
when the first transmission frame 12 moves to the right end of the first guide rail 11, the circulation plate 7 is placed on the first transmission frame 12, and then the metal plate is placed on the circulation plate 7. The first transmission frame 12 drives the flow rotating plate 7 and the metal plate to move leftwards along the first guide rail 11. The first transmission frame 12, the transfer plate 7 and the sheet metal are moved to the lower end of the storing mechanism 5. The magazine 5 takes the flow-around plate 7 and the sheet metal out of the first conveyor frame 12.
The third power device 81 drives the third transmission rod 82 and the fifth chain wheel 83 to rotate, the fifth chain wheel 83 drives the second chain 8 to move, and the second chain 8 drives the lifting piece 56 to approach the flow diversion plate 7. The lifters 56 are embedded in the flow plate 7, and the flow plate 7 catches the lifters 56. The second chain 8 drives the lifting member 56, the transfer plate 7 and the sheet metal to move forward along the lifting frame 55. The transfer plate 7 and the metal plate are moved from the first transfer line 1 to the crane 55.
The second power unit 71 drives the second transmission lever 72 and the first sprocket 73 to rotate. The first chain wheel 73 drives the lifting frame 55, the second driving device 58, the transfer plate 7 and the metal plate to move upwards along the lifting frame 54. The third power device 81 drives the third transmission rod 82 and the fifth chain wheel 83 to rotate reversely, the fifth chain wheel 83 drives the second chain 8 to move, and the second chain 8 drives the lifting piece 56, the flow plate 7 and the metal plate to move backwards along the lifting frame 55. The transfer plate 7 and the sheet metal are moved from the crane 55 onto the stack 51.
The material taking process specifically comprises:
the third power device 81 drives the third transmission rod 82 and the fifth chain wheel 83 to rotate, the fifth chain wheel 83 drives the second chain 8 to move, and the second chain 8 drives the lifting piece 56 to approach the flow diversion plate 7. The lifters 56 are embedded in the flow plate 7, and the flow plate 7 catches the lifters 56. The second chain 8 drives the lifting member 56, the transfer plate 7 and the sheet metal to move forward along the lifting frame 55. The transfer plate 7 and the sheet metal are moved from the stack 51 to the crane 55.
The second power unit 71 drives the second transmission lever 72 and the first sprocket 73 to rotate in reverse. The first chain wheel 73 drives the lifting frame 55, the second driving device 58, the transfer plate 7 and the metal plate to move down the lifting frame 54. The third power device 81 drives the third transmission rod 82 and the fifth chain wheel 83 to rotate reversely, the fifth chain wheel 83 drives the second chain 8 to move, and the second chain 8 drives the lifting piece 56, the flow plate 7 and the metal plate to move backwards along the lifting frame 55. The transfer plate 7 and the metal plate are moved from the crane 55 onto the first transfer line 1.
The first transmission frame 12 drives the flow rotating plate 7 and the metal plate to move leftwards along the first guide rail 11. The first transmission frame 12, the transfer plate 7 and the metal plate move to the lower end of the material transferring mechanism 4.
The first material moving process specifically comprises the following steps:
the material transferring mechanism 4 takes out the metal plate from the transfer plate 7. The driving end of the seventh power device 9 extends out, and the movable beam 63 and the material moving mechanism 4 move downwards along the movable piece 62. The sixth power device 69 drives the third gear 68 to rotate and drive the movable beam 63 and the material moving mechanism 4 to move downwards along the movable member 62. The suction cup 42 sucks the metal plate. The driving end of the seventh power device 9 is contracted, and the moving beam 63, the material moving mechanism 4 and the metal plate move upwards along the moving piece 62. The sixth power device 69 drives the third gear 68 to rotate reversely to drive the moving beam 63, the material moving mechanism 4 and the metal plate to move upwards along the moving member 62.
The fifth power device 66 drives the second gear 65 to rotate to drive the moving device 61, the material moving mechanism 4 and the metal plate to move leftwards along the cross beam 6. The sheet metal is close to the second conveyor line 3.
The driving end of the seventh power device 9 extends out, and the movable beam 63, the material moving mechanism 4 and the metal plate move downwards along the movable piece 62. The sixth power device 69 drives the third gear 68 to rotate and drive the moving beam 63, the material moving mechanism 4 and the metal plate to move downwards along the moving member 62. The sucking disc 42 no longer adsorbs the panel beating, and the panel beating is arranged in on the second transfer chain 3. The driving end of the seventh power device 9 is contracted, and the moving beam 63 and the material moving mechanism 4 move upward along the moving member 62. The sixth power device 69 drives the third gear 68 to rotate reversely to drive the moving beam 63 and the material moving mechanism 4 to move upwards along the moving member 62. The material moving mechanism 4 places the sheet metal on the second conveyance rack 32.
The processing process specifically comprises the following steps:
the eighth power device 33 drives the seventh chain wheel 34 to rotate, and the third chain 35 drives the second conveying frame 32 and the metal plate to move leftwards along the processing frame body 31. The machining device 2 laser-cuts the sheet metal into finished products. After the machining device 2 finishes laser cutting of the sheet metal, the eighth power device 33 drives the seventh chain wheel 34 to rotate in the reverse direction, and the third chain 35 drives the second conveying frame 32 and the finished product to move rightwards along the machining frame body 31.
The second material moving process specifically comprises the following steps:
the driving end of the seventh power device 9 extends out, and the movable beam 63 and the material moving mechanism 4 move downwards along the movable piece 62. The sixth power device 69 drives the third gear 68 to rotate and drive the movable beam 63 and the material moving mechanism 4 to move downwards along the movable member 62.
The fourth power device 46 drives the first gear 45 to rotate, and the first gear 45 drives the fork brackets 43 to approach each other. The fork 43 forks a finished product, which is placed on the upper end of the fork 43. The driving end of the seventh power device 9 is contracted, and the moving beam 63, the material moving mechanism 4 and the finished product move upwards along the moving member 62. The sixth power device 69 drives the third gear 68 to rotate reversely to drive the moving beam 63, the material moving mechanism 4 and the finished product to move upwards along the moving member 62.
The fifth power device 66 drives the second gear 65 to rotate reversely to drive the moving device 61, the material moving mechanism 4 and the finished product to move rightwards along the cross beam 6. The finished product is close to the receiving device 91.
The driving end of the seventh power device 9 extends out, and the movable beam 63, the material moving mechanism 4 and the finished product move downwards along the movable piece 62. The sixth power device 69 drives the third gear 68 to rotate and drive the moving beam 63, the material moving mechanism 4 and the finished product to move downwards along the moving member 62.
The fourth power device 46 drives the first gear 45 to rotate in the opposite direction, and the first gear 45 drives the fork 43 away from each other. The stop member 47 holds the finished product, which falls off the fork 43. The finished product is placed on the material receiving device 91. The driving end of the seventh power device 9 is contracted, and the moving beam 63 and the material moving mechanism 4 move upward along the moving member 62. The sixth power device 69 drives the third gear 68 to rotate reversely to drive the moving beam 63 and the material moving mechanism 4 to move upwards along the moving member 62.
The material moving mechanism 4 places the finished product on the material receiving frame body 93. The ninth power unit 94 drives the fifth transmission rod 96 and the eighth chain wheel 97 to rotate, and the material receiving frame body 93 and the finished products move backward along the material receiving chassis 92. The worker sorts the finished product.
After the worker sorts the finished products, the ninth power device 94 drives the fifth transmission rod 96 and the eighth chain wheel 97 to rotate in the opposite direction, and the material collecting frame body 93 moves forward along the material collecting chassis 92.
In the present embodiment, the machining device 2 described is a laser cutter, but the present invention is not limited thereto, and other machining devices may be used as long as the functions thereof can be exerted.
In the present embodiment, the first power unit 14 is described as a turbo-reduction motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning as the turbo-reduction motor.
In the present embodiment, the second power unit 71 is described as a turbo-reduction motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning as the turbo-reduction motor.
In the present embodiment, the third power unit 81 is described as a turbo-reduction motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning as the turbo-reduction motor.
In the present embodiment, the fourth power unit 46 is described as a turbo-reduction motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning as the turbo-reduction motor.
In the present embodiment, the fifth power unit 66 is described as a motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning.
In the present embodiment, the sixth power plant 69 is described as a turbo-reduction motor, but the present invention is not limited thereto, and may be another power plant within a range capable of functioning as the turbo-reduction motor.
In the present embodiment, the seventh power unit 9 is described as a cylinder, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning.
In the present embodiment, the eighth power unit 33 is described as a turbo-reduction motor, but the present invention is not limited thereto, and may be another power unit within a range capable of functioning as the turbo-reduction motor.
In the present embodiment, the ninth power plant 94 is described as a turbo-reduction motor, but the present invention is not limited thereto, and may be another power plant within a range capable of functioning as the turbo-reduction motor.
In the description of the embodiments of the present invention, it should be further noted that unless explicitly stated or limited otherwise, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made without departing from the basic structure of the invention.
Claims (9)
1. A flexible manufacturing system for laser cutting of sheet metal, characterized in that: the device comprises a cross beam (6), a processing device (2) for processing a sheet metal into a finished product, a first transmission line (1) for conveying the sheet metal, a second transmission line (3) for moving the sheet metal into the processing device (2), a material moving mechanism (4) for moving the sheet metal and a material storing mechanism (5) for storing and taking the sheet metal; the cross beam (6) is arranged between the first conveying line (1) and the second conveying line (3); the material moving mechanism (4) is movably arranged on the cross beam (6); the storage mechanism (5) is arranged at a position close to the first conveying line (1); the first transmission line (1) is provided with a flow plate (7), and the metal plate is placed on the flow plate (7).
2. The flexible manufacturing system for laser cutting of sheet metal according to claim 1, wherein: the first transmission line (1) comprises a first power device (14), a first guide rail (11), a first transmission frame (12) movably arranged on the first guide rail (11), a first transmission rod (13) rotatably arranged on the first transmission frame (12) and a roller (15) arranged on the first transmission rod (13); the first power device (14) drives the first transmission rod (13) and the roller (15) to rotate; the roller (15) rolls along the first guide rail (11).
3. The flexible manufacturing system for laser cutting of sheet metal according to claim 1, wherein: the storage mechanism (5) comprises a material rack (51) for storing the sheet metal and a lifting mechanism (52) for moving the sheet metal; the material rack (51) is internally provided with material storage parts (53) in parallel; the flow rotating plate (7) and the metal plate are movably arranged on the material storage part (53); the lifting mechanism (52) comprises a first driving device (57), a second driving device (58), a lifting frame (54), a lifting frame (55) movably arranged on the lifting frame (54) and a lifting piece (56) for moving the sheet metal; the first driving device (57) drives the second driving device (58), the lifting frame (55), the lifting piece (56), the transfer plate (7) and the sheet metal to move along the lifting frame (54); the second driving device (58) drives the lifting piece (56), the transfer plate (7) and the sheet metal to move along the lifting frame (55).
4. The flexible manufacturing system for laser cutting of sheet metal according to claim 3, wherein: the first driving device (57) comprises a first chain (77), a second power device (71), a second transmission rod (72) rotationally arranged on the lifting frame (54), a first chain wheel (73) arranged on the second transmission rod (72), a second chain wheel (74) rotationally arranged at the lower end of the lifting frame (55), a third chain wheel (75) rotationally arranged at the upper end of the lifting frame (54), a fourth chain wheel (76) rotationally arranged at the upper end of the lifting frame (55) and a first screw rod (78) tensioning the first chain (77); the second power device (71) drives the second transmission rod (72) and the first chain wheel (73) to rotate; the first screw (78) is in threaded connection with the upper end and the lower end of the lifting frame (54); the first chain (77) is sequentially wound on the first chain wheel (73), the second chain wheel (74), the third chain wheel (75) and the fourth chain wheel (76).
5. The flexible manufacturing system for laser cutting of sheet metal according to claim 3, wherein: the second driving device (58) comprises a second chain (8), a third power device (81), a third transmission rod (82) rotationally arranged on the lifting frame (55), a fifth chain wheel (83) arranged on the third transmission rod (82) and sixth chain wheels (84) rotationally arranged at two ends of the lifting frame (55); the third power device (81) drives the third transmission rod (82) and the fifth chain wheel (83) to rotate; the second chain (8) is wound on the fifth chain wheel (83) and the sixth chain wheel (84) respectively; the lifting member (56) is provided on the second chain (8).
6. The flexible manufacturing system for laser cutting of sheet metal according to claim 1, wherein: the material moving mechanism (4) comprises a first gear (45), a material moving main frame (41), a sucker (42) for adsorbing the sheet metal, a fork frame (43) for forking the finished product, a fourth transmission rod (44) rotatably arranged on the material moving main frame (41), a fourth power device (46) for driving the first gear (45) to rotate and a material blocking piece (47) arranged on the material moving main frame (41); the fourth power device (46) is arranged at two ends of the fourth transmission rod (44); the fork frame (43) is arranged on the material moving main frame (41) in a relatively moving way; one end of the fork frame (43) close to the material moving main frame (41) is provided with a tooth form (48); the first gear (45) is meshed with the tooth profile (48); a material blocking groove is formed in the material blocking part (47), and the fork frame (43) moves along the material blocking groove.
7. The flexible manufacturing system for laser cutting of sheet metal according to claim 1, wherein: a moving device (61) for moving the material moving mechanism (4) is arranged on the cross beam (6); the moving device (61) comprises a seventh power device (9), a sixth power device (69), a fifth power device (66), a moving piece (62) movably arranged on the cross beam (6), a moving beam (63) movably arranged on the moving piece (62), a first rack (64) arranged on the cross beam (6), a second gear (65) meshed with the first rack (64), a second rack (67) arranged on the moving beam (63) and a third gear (68) meshed with the second rack (67); the fifth power device (66) drives the second gear (65) to rotate; the sixth power device (69) drives the third gear (68) to rotate; the seventh power device (9) drives the moving beam (63) to move along the moving piece (62).
8. The flexible manufacturing system for laser cutting of sheet metal according to claim 1, wherein: the second conveying line (3) comprises an eighth power device (33), a processing frame body (31), a second conveying frame (32) for placing the sheet metal, a seventh chain wheel (34) rotatably arranged in the processing frame body (31) and a third chain (35) wound on the seventh chain wheel (34); the eighth power device (33) drives the seventh chain wheel (34) to rotate; the third chain (35) drives the second conveying frame (32) and the metal plate to move along the processing frame body (31).
9. The flexible manufacturing system for laser cutting of sheet metal according to claim 1, wherein: the finished product receiving device (91) is moved; the material receiving device (91) comprises a fourth chain (95), a ninth power device (94), a material receiving chassis (92), a material receiving frame body (93) for placing the finished product, a fifth transmission rod (96) rotatably arranged on the material receiving frame body (93), an eighth chain wheel (97) arranged on the fifth transmission rod (96), a ninth chain wheel (98) rotatably arranged on the material receiving frame body (93) and a second screw (99) for tensioning the fourth chain (95); the fourth chain (95) is respectively wound on the eighth chain wheel (97) and the ninth chain wheel (98); the ninth power device (94) drives the fifth transmission rod (96) and the eighth chain wheel (97) to rotate; the second screw (99) is in threaded connection with the material receiving underframe (92); the fourth chain (95) drives the material receiving frame body (93) to move along the material receiving bottom frame (92).
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CN111438445A (en) * | 2020-05-09 | 2020-07-24 | 江苏胜驰智能科技有限公司 | Flexible manufacturing system for metal plate laser cutting and working method thereof |
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CN111438445A (en) * | 2020-05-09 | 2020-07-24 | 江苏胜驰智能科技有限公司 | Flexible manufacturing system for metal plate laser cutting and working method thereof |
CN111438445B (en) * | 2020-05-09 | 2024-07-16 | 江苏胜驰智能科技有限公司 | Flexible manufacturing system for metal plate laser cutting and working method thereof |
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