SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a offset plate belt cleaning device to solve above-mentioned problem.
To achieve the purpose, the utility model adopts the following technical proposal:
a rubber plate cleaning device comprises a fixed support, a sewage pool and a conveyor belt, wherein the fixed support is arranged above the sewage pool, a driving shaft and a plurality of rolling shafts are arranged on the fixed support, the driving shaft is arranged at one end of the conveyor belt and used for driving the conveyor belt to rotate, and the rolling shafts are used for tensioning and supporting the conveyor belt and rotate along with the conveyor belt; a plurality of conveying belts are arranged in parallel; the device also comprises a primary spraying component, a brushing component, a water absorbing component and an air drying component which are arranged on the fixed bracket in sequence according to the conveying direction of the conveyor belt;
the primary spraying assembly is used for flushing and cleaning the rubber plate;
the brushing assembly is used for brushing residues on the surface of the rubber plate;
the water absorption component is used for absorbing sewage attached to the rubber plate after being brushed;
the air drying component is used for drying residual moisture on the rubber plate.
In the rubber plate cleaning device, the fixed support comprises a first inclined support, a horizontal support and a second inclined support which are sequentially connected according to the conveying direction of the conveying belt;
the first inclined bracket is gradually inclined downwards along the conveying direction of the conveyor belt, the primary spraying assembly is arranged at the top end of the first inclined bracket, and the brushing assembly is arranged at the proximal end of the bottom end of the first inclined bracket;
the horizontal bracket is horizontally arranged, and two ends of the horizontal bracket are respectively connected with the first inclined bracket and the second inclined bracket;
the second inclined bracket gradually inclines upwards along the conveying direction of the conveying belt, the water absorbing assembly is arranged in the middle of the second inclined bracket, and the air drying assembly is arranged at the top end near end of the second inclined bracket.
The rubber plate cleaning device further comprises a secondary spraying assembly, wherein the secondary spraying assembly is arranged at the joint of the horizontal support and the second inclined support and is positioned between the brushing assembly and the water absorption assembly.
In the rubber plate cleaning device, the secondary spraying assembly comprises a second water delivery pipe, a second spraying pipe and a water baffle, one end of the second water delivery pipe is connected with an external water pipe, the other end of the second water delivery pipe is connected with the second spraying pipe, and two ends of the second spraying pipe are respectively fixed on the fixed support and used for washing the rubber plate; the water baffle is fixed above the second spraying pipe and used for preventing water from splashing outwards.
In the rubber plate cleaning device, the primary spraying component comprises a first water delivery pipe and a first spraying pipe, one end of the first water delivery pipe is connected with an external water pipe, the other end of the first water delivery pipe is connected with the first spraying pipe, two ends of the first spraying pipe are respectively fixed on the fixed support and used for wetting the rubber plate, at least one spraying opening is formed in the bottom of the first spraying pipe, and the spraying opening is of a circular or long-hole structure.
In the rubber plate cleaning device, the brushing component comprises a fixed frame and a brush, and the ends of the fixed frame are respectively fixed on the fixed support; the hairbrush is fixedly connected to one surface, facing the conveying belt, of the fixing frame.
The rubber plate cleaning device is characterized in that the water absorption assembly comprises a connecting frame and a sponge, the connecting frame is connected to a fixing support, the sponge is detachably fixed above the conveying belt through the connecting frame, the bottom surface of the sponge is tightly attached to the upper surface of the conveying belt, and the sponge extends in the conveying direction of the conveying belt and is used for sucking and drying sewage on the rubber plate.
In the rubber plate cleaning device, the air drying assembly comprises an air blower, an air guide pipe and an air cylinder, the air blower is fixed on a fixed support, and two ends of the air guide pipe are respectively connected with the air blower and the air cylinder.
The rubber plate cleaning device comprises a rubber plate cleaning device, wherein the air duct comprises an upper air duct and a lower air duct, two ends of the upper air duct and two ends of the lower air duct are respectively fixed on a fixing support, the upper air duct and the lower air duct are respectively used for drying the upper surface and the lower surface of the rubber plate, and the air outlets of the upper air duct and the lower air duct are obliquely arranged towards the sewage tank.
Has the advantages that:
the rubber plate cleaning device of the utility model adopts the processes of primary spraying, brush scrubbing, secondary spraying, sponge water absorption, air blowing and air drying, and rubber plate stacking and recovery, and cleans the rubber plate on the material plate after the pressing process is finished, and has high cleaning efficiency and good effect; the cleaned stirring is subjected to sponge water absorption and air drying treatment, so that the influence on the subsequent repeated use effect caused by residual moisture on the surface of the rubber plate is avoided.
Offset plate belt cleaning device, can save the process of the clean offset plate of staff, labour saving and time saving is fit for large-scale offset plate clearance.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
The utility model provides a rubber plate cleaning device, including fixed bolster 01, effluent water sump 02 and conveyer belt 03, fixed bolster 01 sets up the top of effluent water sump 02, be equipped with driving shaft 14 and a plurality of roller bearing 15 on fixed bolster 01, driving shaft 14 sets up the one end at conveyer belt 03, is used for driving conveyer belt 03 rotates, roller bearing 15 is used for tensioning and supporting conveyer belt 03, and follows conveyer belt 03 and rotate; a plurality of conveyor belts 03 are arranged in parallel; the device also comprises a primary spraying component 04, a brushing component 05, a water absorbing component 07 and an air drying component 08 which are sequentially arranged on the fixed bracket 01 according to the conveying direction of the conveyor belt 03;
the primary spraying assembly 04 is used for flushing and cleaning the rubber plate;
the brushing component 05 is used for brushing residues on the surface of the rubber plate;
the water absorption assembly 07 is used for absorbing sewage attached to the rubber plate after being brushed;
the air drying component 08 is used for drying the residual moisture on the rubber plate.
Particularly, the slurry of the ecological stone has very high viscosity, and after being pressed, the slurry is easily adhered to the rubber plate and is very difficult to clean, and the rubber plate cleaning device can quickly clean the rubber plate adhered with the slurry and can dry the rubber plate for repeated use.
Referring to fig. 1, after pressing, the rubber plate is clamped and lifted from the surface of the slurry, and the side of the rubber plate attached with the slurry is placed upward and transported to a conveyor belt 03 of the rubber plate cleaning device through a transport mechanism; the conveyor belt 03 rotates along with the driving shaft 14 and drives the rubber plate to move on the rubber plate cleaning device; the primary spraying assembly 04 continuously sprays water flow to form a water curtain, and when the rubber plate passes through the water curtain, the water curtain wets and washes one surface of the rubber plate, which is attached with the slurry; the water can dilute the slurry, so that the viscosity of the slurry attached to the surface of the rubber plate is reduced, the subsequent brushing is convenient, and the dried slurry can be softened; then, the conveyor belt 03 drives the rubber plate to pass through the brushing assembly 05, the brushing assembly 05 brushes the side, to which the sizing agent is attached, of the rubber plate, and the sizing agent is brushed away from the surface of the rubber plate; then, the conveyor belt 03 drives the rubber plate to pass through the water absorption component 07, and the water absorption component 07 absorbs and cleans sewage attached to the rubber plate; finally, the glue board passes through an air drying assembly 08, and the air drying assembly 08 dries the moisture on the surface of the glue board.
The water flow sprayed by the primary spraying assembly 04 and the waste water mixed with the slurry and brushed by the brushing assembly 05 directly flow into the sewage tank 02, and the waste water is stored in the sewage tank 02 for subsequent treatment. The driving shaft 14 is electrically connected with an external power supply, so that the driving shaft 14 can obtain power to rotate to drive the conveyor belt 03; the air drying component 08 is also electrically connected with an external power supply, so that the air drying component 08 can operate; the primary spray assembly 04 is connected to a water source, which is externally supplied. In specific embodiments, the connection includes, but is not limited to, a bolt connection, a snap connection, and a welding connection, which are not limited herein.
The driving shaft 14 is used for driving the conveyor belt 03, and the upstream of the conveyor belt 03 is one end of the rubber plate with the slurry entering the rubber plate cleaning device. The rollers 15 serve to support and tension the belt 03 and prevent the belt 03 from bending downward under the weight of the blanket.
Referring to fig. 1 and 2, further, the fixing bracket 01 includes a first inclined bracket 11, a horizontal bracket 12, and a second inclined bracket 13, which are sequentially connected according to a conveying direction of the conveyor belt 03;
the first inclined bracket 11 is gradually inclined downwards along the conveying direction of the conveyor belt 03, the primary spray assembly 04 is arranged at the top end of the first inclined bracket 11, and the brushing assembly 05 is arranged at the bottom end and the proximal end of the first inclined bracket 11;
the horizontal bracket 12 is horizontally arranged, and two ends of the horizontal bracket are respectively connected with the first inclined bracket 11 and the second inclined bracket 13;
the second inclined bracket 13 is inclined gradually upward along the conveying direction of the conveyor belt 03, the water suction assembly 07 is arranged in the middle of the second inclined bracket 13, and the air drying assembly 08 is arranged at the top end proximal end of the second inclined bracket.
When the rubber plate is cleaned, the rubber plate is firstly conveyed to the top end of the first inclined bracket 11 by the conveyor belt 03, and is sprayed by the primary spraying assembly 04 to form a water curtain, and then the rubber plate is driven by the conveyor belt 03 to gradually move downwards along the conveying direction of the conveyor belt 03; the blanket is then transferred by the conveyor belt 03 to the horizontal support 12, the blanket gradually moving downwards in the direction of transfer of the conveyor belt 03, changing into a horizontal movement; finally, the rubber plate is conveyed to the second inclined bracket 13, is driven by the conveyor belt 03 to gradually move upwards along the conveying direction of the conveyor belt 03, and sequentially passes through the drying component and the air drying component 08.
The top surface of the first inclined bracket 11 faces the conveying direction of the conveyor belt 03, after the rubber plate enters the first inclined bracket 11, the rubber plate gradually inclines downwards along the conveying direction of the conveyor belt 03, and because the primary spraying assembly 04 continuously sprays water flow, the water flow flows from top to bottom on the upper surface of the rubber plate, so that the purpose of flushing the upper surface of the rubber plate is achieved, and the cleaning effect of the rubber plate cleaning device is enhanced; and when the offset plate passes through the scrubbing assembly 05, the sewage mixed with the slurry on the offset plate flows down to the sewage tank 02 due to gravity.
And the top surface of second slope support 13 is towards the direction of transfer of conveyer belt 03, and after the offset plate got into second slope support 13, the offset plate upwards inclined gradually along the direction of transfer of conveyer belt 03 for the sewage that remains the upper surface of offset plate can be because of gravity down flow to the effluent water sump 02 in for the drying efficiency on offset plate surface.
Furthermore, a secondary spraying assembly 06 is further included, and the secondary spraying assembly 06 is arranged at the joint of the horizontal bracket 12 and the second inclined bracket 13 and is positioned between the brushing assembly 05 and the water absorbing assembly 07. The rubber plate cleaning device further comprises a secondary spraying assembly 06, wherein the secondary spraying assembly 06 continuously sprays water columns for flushing sewage remained on the upper surface of the rubber plate, and the slurry on the surface of the rubber plate can be flushed away, so that the slurry is prevented from stopping on the upper surface of the rubber plate, and the cleaning effect is enhanced. Similarly, the secondary spray assembly 06 is connected to an external water source, which is provided from the outside. The secondary spray assembly 06 is disposed at the junction of the horizontal bracket 12 and the second inclined bracket 13, and as the rubber plate gradually moves upward in the conveying direction of the conveyor belt 03, water on the upper surface of the rubber plate flows downward into the wastewater tank 02 due to gravity.
Referring to fig. 4, specifically, the secondary spray assembly 06 includes a second water pipe 61, a second spray pipe 62 and a water baffle 63, one end of the second water pipe 61 is connected to an external water pipe, the other end is connected to the second spray pipe 62, and two ends of the second spray pipe 62 are respectively fixed to the fixing bracket 01 for washing the rubber sheet; the water baffle 63 is fixed above the second spraying pipe 62 and used for preventing water from splashing outwards.
The second spraying pipe 62 can generate certain impact force during spraying to wash the upper surface of the rubber plate, so that the problem that water splash splashes outwards easily occurs, and the water baffle 63 can avoid the problem that the water splash splashes to the rubber plate passing through the suction drying assembly 07 and the air drying assembly 08.
Referring to fig. 3, specifically, the primary spraying assembly 04 includes a first water pipe 41 and a first spraying pipe 42, one end of the first water pipe 41 is connected to an external water pipe, the other end of the first water pipe is connected to the first spraying pipe 42, two ends of the first spraying pipe 42 are respectively fixed to the fixing bracket 01 for wetting the rubber sheet, the bottom of the first spraying pipe 42 is provided with at least one spraying opening, and the spraying opening is in a circular or long hole structure.
The bottom of the first spraying pipe 42 is provided with a plurality of spraying openings, and continuously sprays water to form a water curtain, when the rubber plate passes through the primary spraying assembly 04, the water curtain wets and impacts the upper surface of the rubber plate, and two ends of the first water conveying pipe 41 are respectively connected with the external water pipe and the first spraying pipe 42 to provide a water source for the first spraying pipe 42.
Specifically, the brushing assembly 05 comprises a fixed frame 51 and a brush 52, and ends of the fixed frame 51 are respectively fixed on the fixed bracket 01; the brush 52 is fixedly connected to a surface of the fixing frame 51 facing the conveyor belt 03. In the embodiment, the brush 52 has a plate-shaped structure or a roller-shaped structure. The brush 52 cooperates with the water flowing down from the primary spraying assembly 04 at the top end of the first inclined bracket 11, so that the residual slurry on the upper surface of the rubber plate can be cleaned, and the slurry is prevented from remaining on the rubber plate to influence the reutilization of the rubber plate.
Specifically, the water absorption assembly 07 comprises a connecting frame 71 and a sponge 72, wherein the connecting frame 71 is connected to a fixing support 01, the sponge 72 is detachably fixed above the conveyor belt 03 through the connecting frame 71, the bottom surface of the sponge 72 is tightly attached to the upper surface of the conveyor belt, and the sponge extends in the conveying direction of the conveyor belt 03 and is used for absorbing the sewage on the rubber plate.
When the rubber plate passes through the water absorption assembly 07, the sponge 72 is tightly attached to the upper surface of the rubber plate, and the residual water drops attached to the upper surface of the rubber plate are absorbed. Sponge 72 detachably installs on link 71, and when the decline of absorbing water of sponge 72 or be stained with on the sponge 72 and remain sewage, can directly change sponge 72, avoid influencing the drying effect or the clean effect of offset plate. The sponge extends backwards to increase the volume so as to increase the water absorption capacity, and meanwhile, the contact surface between the sponge and the rubber plate can be increased so as to improve the water absorption effect; in addition, the sponge can also scrape the slurry left on the surface of the rubber plate clean.
Referring to fig. 5, the air drying assembly 08 further includes an air blower 81, an air duct 82 and an air duct 83, the air blower 81 is fixed on the fixing bracket 01, and two ends of the air duct 82 are respectively connected to the air blower 81 and the air duct 83.
Furthermore, the air duct 83 includes an upper air duct 831 and a lower air duct 832, two ends of the upper air duct 831 and the lower air duct 832 are respectively fixed on the fixing bracket 01, the upper air duct 831 and the lower air duct 832 are respectively used for drying the upper surface and the lower surface of the rubber plate, and air outlets of the upper air duct and the lower air duct are obliquely arranged towards the direction of the sewage tank.
The air-drying component 08 further dries the surface of the rubber plate, so that the influence of residual moisture on the surface of the rubber sheet on the effect of subsequent repeated use is avoided. Because the offset plate forms the cascade through spraying subassembly 04 once, consequently, the lower surface of offset plate also probably can be stained with moisture, and after the offset plate was clean, the offset plate need stack, can reduce the drying effect of offset plate to influence offset plate reuse's effect.
Go up dryer 831 and lower dryer 832 and be used for the upper surface and the lower surface of rubber sheet of blowing respectively, go up the air outlet of dryer 831 and the air outlet of lower dryer 832 and the rubber sheet sets up towards the effluent water sump direction slope respectively moreover, make the area of blowing bigger to can make the surperficial drop of water of rubber sheet under the effect of wind power along the surperficial landing of rubber sheet to the effluent water sump, with the efficiency that improves air-dry rubber sheet.
The working steps of the rubber plate cleaning device comprise:
primary spraying: spraying the rubber plate for the first time, and washing slurry attached to the surface of the rubber plate;
brushing: the brush brushes out the slurry attached to the surface of the rubber plate;
secondary spraying: carrying out secondary spraying on the rubber plate, and washing the sewage mixed with the slurry attached to the surface of the rubber plate;
water absorption: sucking the residual water on the surface of the rubber plate;
air drying: drying the surface of the rubber plate by wind power to keep the rubber plate dry;
stacking and recovering: the rubber plates are stacked and stored in a dry environment.
Specifically, the technological process of primary spraying, brush scrubbing, secondary spraying, sponge water absorption, air blowing and air drying and rubber plate stacking and recycling is adopted, the rubber sheets on the material plates after the pressing process is completed are cleaned, and the cleaning efficiency is high and the effect is good.
The slurry can be diluted by one-time spraying, so that the viscosity of the slurry attached to the surface of the rubber plate is reduced, the subsequent brushing is convenient, and the dried and solidified slurry can be softened; then, brushing the side of the rubber plate with the slurry by using a brush, and brushing the slurry away from the surface of the rubber plate; after brushing, carrying out secondary spraying on the rubber plate to wash out sewage remained on the upper surface of the rubber plate and wash away slurry on the surface of the rubber plate, so that the slurry is prevented from staying on the upper surface of the rubber plate, and the cleaning effect is enhanced; then, sucking and drying the sewage attached to the rubber plate after being brushed; and finally, drying the surface of the rubber plate by using wind power. The washed rubber plate is treated by sponge water absorption and air drying, so that the influence of residual moisture on the surface of the rubber plate on the subsequent repeated use effect is avoided.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without inventive efforts, and such equivalent modifications or substitutions are intended to be included within the scope of the present invention as defined in the appended claims.