CN211999932U

CN211999932U - Dedicated high pressure cleaning device of mechanical workpiece

Info

Publication number: CN211999932U
Application number: CN202020657921.6U
Authority: CN
Inventors: 张太友
Original assignee: Sonic Technology Wuxi Co ltd
Current assignee: Sonic Technology Wuxi Co ltd
Priority date: 2020-04-27
Filing date: 2020-04-27
Publication date: 2020-11-24
Anticipated expiration: 2030-04-27

Abstract

The utility model discloses a special high-pressure cleaning device for mechanical workpieces, which comprises an operation box, a high-pressure water pump, a cleaning liquid box, a first cleaning pipe, a bracket, a cleaning wheel and a servo motor, wherein a storage battery is arranged in the operation box through a bolt, the storage battery is electrically connected with a PLC (programmable logic controller), and the operation box is fixed on the ground through a support rod; the water inlet of the high-pressure water pump is communicated with the inside of the machine body through a circulating pipe, the high-pressure water pump is installed inside the fixed box through the machine base, the water outlet of the high-pressure water pump is communicated with the third cleaning pipe through the circulating pipe, and the heating device is installed inside the machine body. This dedicated high pressure cleaning device of mechanical work piece, the high pressure water pump with the inside washing water circulation suction of organism in third cleaning tube, second scavenge pipe and the first scavenge pipe, spout simultaneously from the high pressure nozzle and carry out the spray rinsing to the work piece in the rotation, great improvement cleaning performance.

Description

Dedicated high pressure cleaning device of mechanical workpiece

Technical Field

The utility model relates to a work piece cleaning equipment science and technology technical field specifically is a dedicated high pressure cleaning device of mechanical workpiece.

Background

The cleaning machine is a device for cleaning the surface of a workpiece by replacing manual work and adopting a mechanical mode, and is mainly used for cleaning scraps, oil, wax, an oxide layer and the like on the surface of the workpiece.

In order to overcome the disadvantages of the existing market, there is a need for an improved cleaning device.

SUMMERY OF THE UTILITY MODEL

The utility model provides a technical problem lie in overcoming prior art's existence cleaning performance not good, wash not thorough shortcoming, can not satisfy defects such as work piece abluent demand, provide a dedicated high pressure belt cleaning device of mechanical workpiece. High pressure water pump, servo motor and cleaning wheel have and promote the clean effect to work piece surface oil stain greatly, and the cleaning efficiency is high, simple structure, characteristics such as be convenient for realize.

In order to achieve the above object, the utility model provides a following technical scheme: a high-pressure cleaning device special for mechanical workpieces comprises an operation box, a high-pressure water pump, a cleaning liquid box, a first cleaning pipe, a support, a cleaning wheel and a servo motor, wherein a storage battery is arranged in the operation box through a bolt, the storage battery is electrically connected with a PLC (programmable logic controller), and the operation box is fixed on the ground through a support rod; the cleaning machine comprises a machine body, a high-pressure water pump, a machine base, a machine frame, a third cleaning pipe, a cleaning liquid tank, a third cleaning pipe, a heating device, a filter plate, a fixing screen plate, a cleaning liquid tank, a solenoid valve, a third cleaning pipe, a fourth cleaning pipe, a; the first cleaning pipe is mounted on the right inner arm of the machine body through a bolt, the first cleaning pipe is communicated with the second cleaning pipe through a pipeline, meanwhile, the first cleaning pipe is in threaded connection with a high-pressure spray head, the second cleaning pipe is fixed on the upper side inside the machine body through a bolt, and the second cleaning pipe is communicated with the third cleaning pipe through a pipeline; the cleaning wheel is mounted on the mounting support rod through a shaft lever and a bearing, a left rotating shaft of the cleaning wheel penetrates through the machine body and is welded with the driven gear, the mounting plate is welded on the cleaning wheel, the fixing bolt penetrates through the mounting plate and is arranged, meanwhile, a fixing block is screwed on the lower side of the fixing bolt, the fixing block is an inverted frustum-shaped device made of hard rubber, the support is welded on the cleaning wheel, and a rubber pad wraps the outer side of the support; the servo motor is fixed inside the installation box through the motor base, the device opening is formed in the machine body, the rubber sealing gasket is pasted on the outer side of the device opening, and meanwhile the door body is installed on the machine body through the hinge.

Preferably, the PLC controller is electrically connected with the high-pressure water pump, the model of the high-pressure water pump is ISW, and the model of the PLC controller is S7-200.

Preferably, heating device and PLC controller electric connection, and heating device's model is 216NB, and after the cleaning solution mixes with the washing water after the heating, can promote the clean effect to workpiece surface oil stain greatly.

Preferably, the model of the electromagnetic valve is ZC58-25C-0.6, and the electromagnetic valve is electrically connected with the PLC controller.

Preferably, the mounting plate is internally provided with a threaded hole matched with the fixing bolt, the fixing bolt is screwed in the threaded hole, and the workpiece is fixed on the support by rotating the fixing bolt, so that the cleaning wheel is prevented from sliding off when rotating.

Preferably, the servo motor is electrically connected with the PLC, and the model of the servo motor is 90 ST-M02430.

Preferably, the rotor of the servo motor is fixed with the driving gear through the coupler, the driving gear is meshed with the driven gear, the servo motor drives the cleaning wheel to rotate, the cleaning wheel drives the workpiece to rotate for cleaning, the workpieces cannot collide with each other to cause deformation and damage in the cleaning process, and the quality of the workpieces is guaranteed.

Compared with the prior art, the beneficial effects of the utility model are that: this dedicated high pressure cleaning device of mechanical work piece, high pressure water pump in with the inside washing water circulation suction of organism third cleaning tube, second scavenge pipe and first scavenge pipe, the work piece in the blowout comes the rotation to spray rinsing from high pressure nozzle simultaneously, great improvement cleaning efficiency, heating device can heat the washing water, and the washing water after the heating can effectively deoil, has guaranteed belt cleaning device's cleaning performance.

Drawings

FIG. 1 is a front view of the structure of the present invention;

FIG. 2 is a partial side view of the structure of the present invention;

FIG. 3 is a schematic view of the structure and appearance of the present invention;

fig. 4 is a schematic view of the structural door body and the device opening of the present invention.

Reference numbers in the figures: 1. the cleaning device comprises an operation box, 2, a storage battery, 3, a PLC (programmable logic controller), 4, a circulating pipe, 5, a high-pressure water pump, 6, a machine body, 7, a heating device, 8, an electromagnetic valve, 9, a filter plate, 10, a cleaning liquid box, 11, a fixed screen plate, 12, a first cleaning pipe, 13, a high-pressure spray head, 14, a support, 15, a second cleaning pipe, 16, a fixing bolt, 17, a mounting plate, 18, a cleaning wheel, 19, a mounting support rod, 20, a third cleaning pipe, 21, a driven gear, 22, a servo motor, 23, a door body, 24, a rubber sealing gasket, 25 and an opening of the device.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a special high-pressure cleaning device for mechanical workpieces comprises an operation box 1, a high-pressure water pump 5, a cleaning liquid box 10, a first cleaning pipe 12, a support 14, a cleaning wheel 18 and a servo motor 22, wherein a storage battery 2 is installed inside the operation box 1 through a bolt, the storage battery 2 is electrically connected with a PLC (programmable logic controller) 3, and the operation box 1 is fixed on the ground through a support rod; the PLC controller 3 is electrically connected with the high-pressure water pump 5, the model of the high-pressure water pump 5 is ISW, the model of the PLC controller 3 is S7-200, a water inlet of the high-pressure water pump 5 is communicated with the inside of the machine body 6 through a circulating pipe 4, the high-pressure water pump 5 is installed inside a fixed box through a machine base, a water outlet of the high-pressure water pump 5 is communicated with a third cleaning pipe 20 through the circulating pipe 4, a heating device 7 is installed inside the machine body 6, a filter plate 9 is installed inside the machine body 6 through bolts, a fixed screen plate 11 is installed on the upper side of the filter plate 9 through bolts, the heating device 7 is electrically connected with the PLC controller 3, the model of the heating device 7 is 216NB, a cleaning liquid tank 10 is fixed on the right side of the machine body 6 through a mounting frame, the cleaning liquid tank 10 is communicated with the inside of the; the model of the electromagnetic valve 8 is ZC58-25C-0.6, the electromagnetic valve 8 is electrically connected with the PLC 3, the first cleaning pipe 12 is installed on the right inner arm of the machine body 6 through a bolt, the first cleaning pipe 12 is communicated with the second cleaning pipe 15 through a pipeline, meanwhile, the first cleaning pipe 12 is in threaded connection with a high-pressure nozzle 13, the second cleaning pipe 15 is fixed on the upper side inside the machine body 6 through a bolt, and the second cleaning pipe 15 is communicated with the third cleaning pipe 20 through a pipeline; the cleaning wheel 18 is mounted on the mounting support rod 19 through a shaft lever and a bearing, a left rotating shaft of the cleaning wheel 18 penetrates through the machine body 6 and is welded with the driven gear 21, the mounting plate 17 is welded on the cleaning wheel 18, the fixing bolt 16 penetrates through the mounting plate 17, meanwhile, a fixing block is screwed on the lower side of the fixing bolt 16 and is an inverted-truncated-cone-shaped device made of hard rubber, a threaded hole matched with the fixing bolt 16 is formed in the mounting plate 17, the fixing bolt 16 is screwed in the threaded hole, the support 14 is welded on the cleaning wheel 18, and a rubber pad wraps the outer side of the support 14; the servo motor 22 is electrically connected with the PLC 3, the type of the servo motor 22 is 90ST-M02430, a rotor of the servo motor 22 is fixed with a driving gear through a coupler, the driving gear is meshed with a driven gear 21, the servo motor 22 is fixed inside a mounting box through a motor base, a device opening 25 is formed in the machine body 6, a rubber sealing gasket 24 is adhered to the outer side of the device opening 25, and meanwhile, the door body 23 is mounted on the machine body 6 through a hinge;

as shown in fig. 1-3: the rotor of the servo motor 22 rotates to drive the driving gear fixed with the rotor to rotate, the driving gear rotates to drive the driven gear 21 meshed with the driving gear to rotate, the driven gear 21 drives the cleaning wheel 18 to rotate through a bearing and a shaft rod, the cleaning wheel 18 drives the workpiece to rotate for cleaning, and in the cleaning process, the workpieces cannot collide with each other to cause deformation and damage, so that the quality of the workpieces is guaranteed;

as shown in fig. 1-4: the high-pressure water pump 5 circularly pumps the washing water in the machine body 6 into the third washing pipe 20, the second washing pipe 15 and the first washing pipe 12, and simultaneously sprays out the washing water from the high-pressure spray head 13 to spray the rotating workpiece, so that the washing efficiency is greatly improved, the heating device 7 can heat the washing water, the heated washing water can effectively remove oil, the washing effect of the washing device is ensured, and oil stains are prevented from being adhered to the workpiece.

The working principle is as follows: when the special high-pressure cleaning device for the mechanical workpiece is used, a workpiece to be cleaned is placed between the two supports 14, the fixing bolt 16 is rotated simultaneously to fix the workpiece on the supports 14, the cleaning wheel 18 is prevented from slipping off during rotation, four workpieces can be cleaned at a time, after the workpiece is fixed, the PLC controller 3 is used for opening the servo motor 22, the rotor of the servo motor 22 rotates to drive the driving gear fixed with the servo motor to rotate, the driving gear rotates to drive the driven gear 21 meshed with the driving gear to rotate, the driven gear 21 rotates to drive the workpiece on the cleaning wheel 18 to rotate, cleaning water is injected into the machine body 6 at the same time, the high-pressure water pump 5 is opened, the high-pressure water pump 5 sprays water in the machine body 6 from the third cleaning pipe 20, the second cleaning pipe 15 and the high-pressure nozzle 13 on the first cleaning pipe 12 through the circulating pipe 4, the cleaning operation is carried out on four workpieces fixed on the cleaning wheel 18, the heating device 7 is opened, the washing water is heated, the electromagnetic valve 8 is opened at the same time, the cleaning solution in the cleaning solution tank 10 is placed into the machine body 6, the cleaning solution and the heated washing water are mixed, after the cleaning is finished, the washing water is discharged through the drain pipe, the door body 23 is opened, the workpieces fixed on the cleaning wheel 18 are taken down and recovered, and the whole process of the work of the high-pressure cleaning device special for the mechanical workpieces is realized.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a dedicated high pressure cleaning device of mechanical workpiece, includes control box (1), high pressure water pump (5), cleaning solution case (10), first scavenge pipe (12), support (14), cleaning wheel (18) and servo motor (22), its characterized in that: the storage battery (2) is mounted in the operation box (1) through bolts, the storage battery (2) is electrically connected with the PLC (3), and the operation box (1) is fixed on the ground through a support rod; a water inlet of the high-pressure water pump (5) is communicated with the inside of the machine body (6) through a circulating pipe (4), the high-pressure water pump (5) is installed inside the fixed box through a machine base, a water outlet of the high-pressure water pump (5) is communicated with a third cleaning pipe (20) through the circulating pipe (4), a heating device (7) is installed inside the machine body (6), a filter plate (9) is installed inside the machine body (6) through bolts, a fixed screen plate (11) is installed on the upper side of the filter plate (9) through bolts, the cleaning liquid tank (10) is fixed on the right side of the machine body (6) through an installation frame, the cleaning liquid tank (10) is communicated with the inside of the machine body (6) through a pipeline, and meanwhile, an electromagnetic valve (8) is; the first cleaning pipe (12) is mounted on the right inner arm of the machine body (6) through a bolt, the first cleaning pipe (12) is communicated with the second cleaning pipe (15) through a pipeline, meanwhile, a high-pressure spray head (13) is screwed on the first cleaning pipe (12), the second cleaning pipe (15) is fixed on the upper side of the interior of the machine body (6) through a bolt, and the second cleaning pipe (15) is communicated with the third cleaning pipe (20) through a pipeline; the cleaning wheel (18) is mounted on the mounting support rod (19) through a shaft lever and a bearing, a left rotating shaft of the cleaning wheel (18) penetrates through the machine body (6) to be welded with the driven gear (21), the mounting plate (17) is welded on the cleaning wheel (18), the fixing bolt (16) penetrates through the mounting plate (17) to be arranged, meanwhile, a fixing block is screwed on the lower side of the fixing bolt (16), the fixing block is an inverted-truncated-cone-shaped device made of hard rubber, the support (14) is welded on the cleaning wheel (18), and a rubber pad wraps the outer side of the support (14); servo motor (22) are fixed inside the install bin through the motor cabinet, device opening (25) have been seted up on organism (6), and paste in the device opening (25) outside and have rubber seal pad (24), and the door body (23) is installed on organism (6) through the hinge simultaneously.

2. The high-pressure cleaning device special for the mechanical workpiece according to claim 1, characterized in that: the PLC controller (3) is electrically connected with the high-pressure water pump (5), the model of the high-pressure water pump (5) is ISW, and the model of the PLC controller (3) is S7-200.

3. The high-pressure cleaning device special for the mechanical workpiece according to claim 1, characterized in that: the heating device (7) is electrically connected with the PLC (3), and the type of the heating device (7) is 216 NB.

4. The high-pressure cleaning device special for the mechanical workpiece according to claim 1, characterized in that: the type of the electromagnetic valve (8) is ZC58-25C-0.6, and the electromagnetic valve (8) is electrically connected with the PLC controller (3).

5. The high-pressure cleaning device special for the mechanical workpiece according to claim 1, characterized in that: the mounting plate (17) is internally provided with a threaded hole matched with the fixing bolt (16), and the fixing bolt (16) is screwed in the threaded hole.

6. The high-pressure cleaning device special for the mechanical workpiece according to claim 1, characterized in that: the servo motor (22) is electrically connected with the PLC (3), and the type of the servo motor (22) is 90 ST-M02430.

7. The high-pressure cleaning device special for the mechanical workpiece according to claim 1, characterized in that: and a rotor of the servo motor (22) is fixed with the driving gear through a coupler, and the driving gear is meshed with the driven gear (21).