CN211973970U - Superimposed wall prefabricated member - Google Patents

Superimposed wall prefabricated member Download PDF

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Publication number
CN211973970U
CN211973970U CN202020289125.1U CN202020289125U CN211973970U CN 211973970 U CN211973970 U CN 211973970U CN 202020289125 U CN202020289125 U CN 202020289125U CN 211973970 U CN211973970 U CN 211973970U
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plate
section
window
blade
blade plate
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CN202020289125.1U
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张猛
陈�光
王月霞
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Sany Construction Technology Co Ltd
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Sany Construction Technology Co Ltd
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Abstract

The utility model provides a coincide wall prefab, coincide wall prefab includes wall body, entrance to a cave and luffer boards. The wall body comprises a first blade plate and a second blade plate, and a cavity is formed between the first blade plate and the second blade plate. The hole is formed in the wall body and penetrates through the first blade plate and the second blade plate in the thickness direction; the first blade and the second blade form a first section and a second section at the periphery of the opening respectively. The bay window plate is arranged at the opening; the window board encloses to close in the luffer boards, and the luffer boards enclose to close a part and bury underground in the luffer boards, and the part stretches out luffer boards to luffer boards and wall connection will waft. The utility model discloses can realize that the component wafts window opening cast in situ and exempt from the template, and the window frame can be installed in advance at the mill, and waft between the board strictly sealed, promote the building quality.

Description

Superimposed wall prefabricated member
Technical Field
The present disclosure relates to building element construction, and more particularly, to a prefabricated member for a laminated wall.
Background
The assembly type building is developed rapidly, most of assembly structure systems are mainly solid prefabricated structures, but various problems are found in the practice process, for example, quality control is difficult due to the fact that on-site steel bars are connected; the self weight of the assembly member is large, so that the model of the tower crane is large, the field hoisting is difficult, and the transportation is inconvenient; the work load of the template and the steel bar caused by the connection of the post-cast strip is large, the manual demand is large, and the like. The laminated wall prefabricated member can also be called a laminated shear wall, and is a common prefabricated member in the assembly type building construction. The dead weight of the laminated wall is lighter than that of a solid wall of the same size. This also makes it possible to install the semifinished products on the site with cranes of lower bearing capacity. In addition, the superposed wall prefabricated member can be used as a template used during construction to replace the template support on two sides of the traditional cast-in-place wall body. Therefore, laminated wall prefabricated members are widely used.
However, the prefabricated member of the superposed wall at the present stage still adopts a construction mode of plugging the side wall of the cavity by a site erecting template and then pouring concrete in the cavity. The plugging of the cavity side wall refers to plugging of a peripheral opening of the cavity side wall on a plane where the thickness direction of the wall body is located. No matter the traditional bamboo wood template or the shaping aluminum template is adopted, a large amount of template supporting and disassembling workloads are needed on site. And when the laminated wall needs to be provided with the bay window, no ideal solution is provided at the present stage in view of the production mode of the flat die platform of the laminated wall, and a mode that the upper bay window plate, the lower bay window plate and the side plate are respectively prefabricated and then installed is generally adopted, so that the method has more abutted seams among components and is easy to leak water. If cast-in-place bay window boards are adopted, the field workload is increased, and the requirements of reducing the field labor requirements of the fabricated building are not met.
SUMMERY OF THE UTILITY MODEL
To solve or at least alleviate at least one of the above technical problems, the present disclosure provides a laminated wall preform.
According to one aspect of the present disclosure, a laminated wall preform includes:
a wall comprising a first leaf and a second leaf formed of concrete; the first blade plate and the second blade plate are arranged at intervals and connected together through a connecting assembly, and a cavity is formed between the first blade plate and the second blade plate; the cavity is used for casting concrete in situ;
the hole is formed in the wall body and penetrates through the first blade plate and the second blade plate in the thickness direction; the first blade plate and the second blade plate form a first cross section and a second cross section at the periphery of the hole respectively; and
the floating window plate is arranged at the opening; the bay window plate is respectively connected with the first blade plate and the second blade plate to form a whole; the window board enclosing piece is arranged in the floating window board, part of the window board enclosing piece is embedded in the floating window board, and part of the window board enclosing piece extends out of the floating window board so as to connect the floating window board with the wall body.
According to at least one embodiment of the present disclosure, a blocking member is further disposed between the first cross-section and the second cross-section, the blocking member being disposed between the flap panel and the cavity for blocking concrete pouring the flap panel from entering the cavity.
According to at least one embodiment of the present disclosure, the first section is flush with the second section, and the connecting assembly extends out of a plane where the first section and the second section are located at the periphery of the opening;
the part of the connecting assembly, which extends out of the plane where the first cross section and the second cross section are located, is embedded into the bay window plate.
According to at least one embodiment of the present disclosure, the first section is flush with the second section, and the connecting assembly does not extend out of a plane where the first section and the second section are located at the periphery of the opening;
the floating window plate is provided with an anchoring piece, one part of the anchoring piece is embedded in the floating window plate, and the other part of the anchoring piece extends out of the floating window plate to connect the floating window plate with the wall body.
According to at least one embodiment of the present disclosure, the second section extends a length higher than the length of the first section; the connecting component does not extend out of the plane of the second section at the second section; the connecting component extends out of the plane of the first section at the first section;
the part of the connecting component, which extends out of the plane of the first section, is embedded into the floating window plate.
According to at least one embodiment of the present disclosure, the bay window panel comprises an upper bay window panel disposed at a top periphery of the opening and a lower bay window panel disposed at a bottom periphery of the opening; the lower side surface of the upper bay window plate and the upper side surface of the lower bay window plate are provided with tongue-and-groove for installing a window frame.
According to at least one embodiment of this disclosure, the luffer board downside is equipped with the drip portion near outside edge, the drip portion profile is sunken or salient the profile of luffer board downside, the drip portion is used for preventing water along the downside of luffer board flows to the inboard.
According to at least one embodiment of the present disclosure, the water dropping portion employs a water dropping groove, and the cross-sectional shape of the water dropping groove is rectangular, U-shaped, V-shaped, or semicircular.
According to at least one embodiment of the present disclosure, a portion of the upper side of the louver protruding beyond the outer wall surface of the first louver is provided with a slope gradually sloping downward from the inside to the outside.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate exemplary embodiments of the disclosure and together with the description serve to explain the principles of the disclosure.
Fig. 1 is a schematic structural view of an exemplary embodiment of a prefabricated member for a laminated wall according to the present disclosure, wherein a hole in a wall body is opened in a manner a.
Fig. 2 is a schematic structural diagram of an exemplary embodiment of the prefabricated member for a laminated wall according to the present disclosure, wherein a hole in a wall body is opened in a manner B.
Fig. 3 is a schematic structural view of an exemplary embodiment of the prefabricated member for a laminated wall according to the present disclosure, wherein the opening of the wall body is formed in a manner C.
Fig. 4 to 17 are schematic views of different stages of the manufacturing process of the laminated wall prefabricated member of the present disclosure in sequence.
Description of reference numerals:
10-a wall body; 1-a first leaf; 2-a second blade plate; 3-an opening; 4-a cavity; 5-floating window upper plate; 6-the lower plate of the bay window; 51-transverse steel bars; 52-tongue and groove; 53-a drip; 54-a ramp; 55-cantilever reinforcing steel bars; 56-an anchor member; 58-drip slope; 7-a connecting assembly; 8-a barrier; 9-a window frame; 20-A mould table; 21-B die table; 23-peripheral side form; 24-a hole side die; 25-a clamp; 26-inner template; 27-an outer template; 28-first section; 29-second section.
Detailed Description
The present disclosure will be described in further detail with reference to the drawings and embodiments. It is to be understood that the specific embodiments described herein are for purposes of illustration only and are not to be construed as limitations of the present disclosure. It should be further noted that, for the convenience of description, only the portions relevant to the present disclosure are shown in the drawings.
It should be noted that the embodiments and features of the embodiments in the present disclosure may be combined with each other without conflict. The present disclosure will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
When the superimposed wall need set up the window that wafts, need set up the entrance to a cave on the wall body, because have the cavity between the two face acanthus leaf of the wall body of superimposed wall prefab, set up door and window entrance to a cave back on the wall body, two face acanthus leaf can form the section in the edge all around of door and window entrance to a cave, and the section extends along thickness direction, makes cavity department and outside intercommunication at the section. In view of the mode of laminated wall flat die platform production, there is still no more ideal solution at the present stage, generally adopt the mode of installing after upper bay window board, lower bay window board and curb plate prefabricate respectively, the piece joint between this kind of method component is many, easily leaks. If cast-in-place bay window boards are adopted, the field workload is increased, and the requirements of reducing the field labor requirements of the fabricated building are not met.
In view of the above, the present disclosure seeks to solve, or at least mitigate, at least one of the above-mentioned problems, and discloses a laminated wall preform and a method of producing the same, through experience gained in the field of prefabricated construction, and through many years of constant search based thereon.
In the application document of the present disclosure, for convenience of describing the positional relationship of each member in the laminated wall prefabricated member, the vertical height direction of the laminated wall prefabricated member is referred to as vertical direction based on the orientation of the laminated wall prefabricated member after being constructed in place, and the top, bottom, upper side and lower side are determined based on the vertical direction of the wall body. The horizontal width direction of the wall body of the laminated wall prefabricated member is called as the transverse direction. The direction of the wall toward the enclosed space outside the building is referred to as outward, the direction toward the enclosed space inside the building is referred to as inward, and the inner, outer, inner, and outer sides are determined based on the inward and outward directions. The direction from the outer surface of the first blade 1 (outer prefabricated plate) to the inner surface of the second blade 2 (inner prefabricated plate) is the thickness direction of the prefabricated member of the superposed wall, namely the direction vertical to the wall surface. The direction in which the thickness direction of the bay window upper plate/bay window lower plate is consistent with the thickness direction of the wall body is called the width direction of the bay window upper plate/bay window lower plate; the direction in which the bay window upper plate/bay window lower plate extends along the edge of the opening is called the length direction of the bay window upper plate/bay window lower plate; the direction perpendicular to the width direction and the length direction of the bay window upper plate/bay window lower plate is referred to as the thickness direction of the bay window upper plate/bay window lower plate.
According to an aspect of the present disclosure, referring to fig. 1, fig. 2 and fig. 3, a schematic structural diagram of an exemplary embodiment of a prefabricated member for a laminated wall of the present disclosure is shown, wherein a hole in a wall body in fig. 1 is opened in a manner a; in fig. 2, the opening mode of the hole on the wall body adopts a mode B; in fig. 3, the opening mode of the hole on the wall body adopts a mode C. A laminated wall preform is provided comprising a wall 10, an opening 3 and a flap panel. The wall 10 comprises a first blade 1 and a second blade 2 which are arranged at intervals, and the first blade 1 and the second blade 2 are arranged in parallel. In the present application: after the wall 10 is constructed in place, the first blade 1 is located at the outer side and the second blade 2 is located at the inner side. The first blade plate 1 and the second blade plate 2 are two-sided prefabricated wall bodies formed by concrete, the two blade plates are connected together through a connecting assembly, and a cavity 4 is formed between the two blade plates. That is, both sides of the connecting assembly 7 are embedded in the precast concrete of the first and second blades 1 and 2, respectively, to form an integral structure. The cavity 4 is used for casting concrete in site during construction. Accordingly, the wall 10 may also be referred to as a cavity member.
There are various embodiments of the connecting assembly 7: can be including setting up vertical muscle and the horizontal muscle in first lamina 1 and second lamina 2 respectively to and with indulging muscle and horizontal muscle place plane vertically lacing wire, the lacing wire forms the lacing connection between first lamina 1 and second lamina 2. The combined type blade also comprises longitudinal ribs and a reinforcing mesh, wherein the longitudinal ribs are respectively arranged in the first blade plate 1 and the second blade plate 2, and the reinforcing mesh is connected with the longitudinal ribs in a pulling mode to play a role in connecting the first blade plate 1 and the second blade plate 2. Or longitudinal bars, transverse bars and truss steel bars; indulge the muscle and set up respectively in first lamina 1 and second lamina 2 with horizontal muscle, the truss reinforcing bar is connected with horizontal muscle and vertical muscle respectively to be connected first lamina 1 and second lamina 2. Or the truss steel bar can be separately arranged between the first blade plate 1 and the second blade plate 2, and two sides of the truss steel bar are respectively embedded into the first blade plate 1 and the second blade plate 2. The steel bar ladder can also comprise ladder steel bars which are independently arranged between the first blade plate 1 and the second blade plate 2, and two sides of the ladder steel bars are respectively embedded into the first blade plate 1 and the second blade plate 2. The above-mentioned connection relationship between these reinforcing bars, reinforcing mesh, ladder reinforcing bars or truss reinforcing bars can be connected by means of welding, binding and the like. For example, the connection assembly 7 may take the form of: reinforcing mesh sheets can be embedded in the first blade plate 1 and the second blade plate 2, reinforcing cage/truss reinforcing steel bars are arranged between the first blade plate 1 and the second blade plate 2, two sides of the reinforcing cage/truss reinforcing steel bars are respectively embedded in the precast concrete of the first blade plate 1 and the second blade plate 2, and are respectively connected with the corresponding reinforcing mesh sheets to form an integral connection structure.
The hole 3 is arranged at a designated position on the wall body 10 and penetrates through corresponding positions of the first blade plate 1 and the second blade plate 2 in the thickness direction. The first and second blades 1, 2 form a first and a second section 28, 29, respectively, at the periphery of the opening 3. The opening 3 can be a door opening, a window opening or other opening, and the opening 3 can be used for installing door and window members such as a plugging plate, a door frame or a window frame. The hole 3 of the present disclosure refers to a window hole for forming a bay window, and according to different forms of bay windows, the hole 3 can be opened into different corresponding forms, for example, the hole 3 is suitable for a mouth-shaped bay window or a C-shaped bay window, and the hole 3 can be used for installing bay window plates and other window components. According to the different mounting structures of the bay window boards, the opening mode of the hole 3 on the wall 10 has the following three types:
mode A, as shown in FIG. 1, the size of the first hole formed on the first blade 1 by the hole 3 is the same as the size of the second hole formed on the second blade 2, the first section 28 is flush with the second section 29, and the connecting component 7 is not ribbed at the first section 28 and the second section 29.
Mode B, as shown in fig. 2, the size of the first hole formed on the first blade 1 by the hole 3 is the same as the size of the second hole formed on the second blade 2, the first section 28 is flush with the second section 29, and the connecting member 7 is ribbed at the first section 28 and the second section 29.
Mode C, as shown in fig. 3, the size of the first hole formed on the first blade 1 by the hole 3 is larger than the size of the second hole formed on the second blade 2, that is, at the hole 3, the protruding length of the second section 29 is larger than the protruding length of the first section 28, the connecting component 7 at the first section 28 is ribbed, and the connecting component 7 at the second section 29 is not ribbed.
The above-mentioned not-protruding means: the longitudinal ribs, transverse ribs or connecting ribs in the blade plates or between the blade plates do not extend out of the plane of the section at the open end. The advantages of no rib are convenient production, high efficiency, simple and easy operation of the die, etc. The rib is out of the plane of the section, namely the open end of the steel bar is extended out of the plane of the section.
When the mode A and the mode B are adopted, horizontal seams are adopted for connecting the floating window plate with the first blade plate 1 and the second blade plate 2 at the first section 28 and the second section 29, no upward seam exists in the vertical direction, and the hidden danger of water leakage is avoided.
The floating window plate is formed by concrete, is arranged at the hole 3 and is poured with a concrete prefabricated part of the wall body 10 to form a whole. That is, the louver plates are integrally connected to the first and second louvers 1 and 2, respectively. The bay window panels are directly connected to the wall 10 during prefabrication. The part stretches out the luffer boards, and the luffer boards enclose and close the piece and can stretch into in the cavity, also can stretch into in the leaf board. The purpose of the window closure is to shape and connect the flaps to the wall 10. In one embodiment, the window panel enclosure may include transverse reinforcing bars 51 and cantilever reinforcing bars 55. The transverse steel bars 51 are all embedded in the concrete of the bay panels for forming the bay panels and enhancing the strength of the closure panels. The overhanging reinforcement 55 has a portion embedded in the bay panel and a portion protruding from the bay panel and extending into the cavity 4 or into the second panel 2. The part of the cantilever steel bar 55 extending into the cavity 4 is used for combining with concrete poured in a construction site to form connection; or the part extending into the second blade 2 forms a connection with the second blade 2.
Besides the floating window plate, the plugging plate can be arranged at the hole, and the plugging plate is arranged at the peripheral side of the hole 3 for plugging so as to plug the cavity 4. The bay window upper plate 5 and the bay window lower plate 6 can also be provided with a plugging plate for installing the window frame 9.
When the opening mode of the hole 3 on the wall 10 adopts the mode A, the floating window plate is provided with the anchoring piece 56, one part of the anchoring piece 56 is embedded in the floating window plate, the other part of the anchoring piece 56 extends out of the floating window plate, and the anchoring piece 56 is used for connecting the floating window plate with the wall 10. For example, the anchor 56 may extend into the cavity 4 for connecting the window panel with cast in place concrete poured into the cavity 4. Alternatively, the anchor 56 may extend into the louvers to connect the louvers to the louvers. In one embodiment, the anchoring member 56 may be an anchoring steel bar, such as a U-shaped steel bar, wherein the bent bottom (closed end) of the U-shaped steel bar is embedded in the bay window plate, the two ends (open end) of the U-shaped steel bar extend out of the bay window plate and into the cavity 4, and the concrete poured in the cavity 4 is combined with the part of the U-shaped steel bar extending into the cavity 4 to form a connection; or the two ends (open ends) of the U-shaped steel bar extend out of the floating window plate, one end of the U-shaped steel bar is positioned in the cavity, and the other end of the U-shaped steel bar extends into the second blade 2 to connect the floating window plate with the second blade 2.
When the opening mode of the hole 3 on the wall 10 adopts the mode B, the part of the connecting component 7 in the wall 10, which extends out of the plane where the first section 28 and the second section 29 are located, is embedded into the bay window plate. The anchor 56 may be provided in this connection manner, or the anchor 56 may not be provided. If anchors 56 are provided, they are attached in the same manner as described above for the embodiment.
When the opening mode of the hole 3 on the wall 10 adopts the mode C, the part of the connecting component 7 extending out of the plane of the first section 28 is embedded into the bay window plate. Also, the anchor 56 may be provided or not provided in this connection manner. If anchors 56 are provided, they are attached in the same manner as described above for the embodiment.
In the superimposed wall prefabricated part of this disclosure, adopt and prefabricate the luffer boards as an organic whole with wall body 10, the concrete of luffer boards is connected with the concrete of first louver 1 and the concrete of second louver 2 in the place of contact surface respectively and is formed wholly, can be when wall body 10 prefabricated component production with the wall body 10 be connected at entrance to a cave 3 department and form integratively, then will luffer boards and cast in situ concrete of pouring in cavity 4 through the luffer boards closure spare and/or anchor assembly 56 together when site operation, or will luffer boards and first louver 1 and/or second louver 2 be connected. The wall body does not need to pour the bay window plate in the construction site during construction, so the bay window opening is free from a template during the site pouring. And the window frame can be pre-installed in a factory, and is strictly sealed with the bay window plate, so that the field operation is reduced, and the building quality is improved. Meanwhile, the bay window plate and the side plugging plate can replace a side template used on site, so that the operation amount and the construction process of the site template are reduced, the construction speed is accelerated, and the assembly and standardized building industrial design and construction requirements are met.
In one embodiment of the present disclosure, a blocking member 8 is further disposed between the first section 28 and the second section 29 (i.e., the portion of the cavity between the two sections), the blocking member 8 being disposed between the flap panel and the cavity 4 for blocking concrete poured into the flap panel from entering the cavity 4, the blocking member 8 being located on the side of the flap panel facing the cavity 4. Block 8 and shelter from the cavity 4 of section 28 department, can prevent that the concrete from entering into cavity 4 through blocking 8 when pouring and forming the window board that wafts, pour and form the window board that wafts after, block 8 and hug closely the one side that the window board faced cavity 4 that wafts. The blocking member 8 may be a fast and easy closing net or other material for blocking.
In the existing installing structure of the bay window, the window frame is still fixed in a drilling and nailing mode during installation, and a large gap possibly exists between the window frame and a hole plugging structure of a prefabricated member of a superposed wall, so that the quality problems of houses such as ventilation, water leakage and the like are easily caused.
In one embodiment of the present disclosure, the bay window panel may include a bay window upper panel 5 and a bay window lower panel 6, and the lower side of the bay window upper panel 5 and the upper side of the bay window lower panel 6 are provided with rebates 52 for mounting window frames. The tongue-and-groove 52 corresponds to a groove provided on the lower side of the bay window upper panel 5 or the upper side of the bay window lower panel 6, the outward facing side of the groove being open for the window frame 9 to enter into the groove, the window frame 9 being fixedly mounted against the inside of the groove, corresponding to being embedded in the tongue-and-groove 52, the tongue-and-groove 52 serving to facilitate the mounting and sealing of the window frame 9. The tongue-and-groove 52 can be formed by arranging a structure having the same shape as the tongue-and-groove 52 on a template for pouring the bay window upper plate 5 and the bay window lower plate 6, and forming the tongue-and-groove 52 while pouring the bay window upper plate 5 and the bay window lower plate 6.
Optionally, the lower side of the bay window upper plate 5 and/or the lower side of the bay window lower plate 6 is provided with a water dripping portion near the outer edge, the profile of the water dripping portion is concave or convex to the profile of the bay window plate lower side, and the water dripping portion is used for preventing water from flowing inwards along the lower side of the bay window upper plate 5 or the lower side of the bay window lower plate 6. Alternatively, the water dripping part may be a water dripping groove 53 or a water dripping slope, and the water dripping groove 53 may be formed by providing a corresponding protruding structure on a formwork for casting the bay window upper panel 5, thereby simplifying the workload and the process in the later field construction. The drip ramp 58 is a ramp that slopes down gradually from the inside to the outside along the lower side of the bay window upper panel 5 or the bay window lower panel 6, and functions like the drip channel 53 to prevent water from flowing from the outside to the inside along the lower side of the bay window upper panel 5 or the bay window lower panel 6 to the interface with the outer wall of the first vane 1.
Further, when the dropping part employs the dropping groove 53, the cross-sectional shape of the dropping groove 53 may be rectangular, U-shaped, V-shaped, or semicircular. When a rectangular cross section is adopted, the corners of two sides of the bottom of the groove can adopt a chamfer angle structure. When the semicircular cross section is adopted, half of the reinforcing steel bars can be embedded into the concrete by embedding the cylindrical reinforcing steel bars when the concrete is poured, the embedded reinforcing steel bars are taken out after the poured bay window upper plate 5 is formed, and semicircular grooves are formed at the embedded reinforcing steel bars.
In one embodiment of the present disclosure, the side closure plates (not shown) may be disposed on both sides of the periphery of the opening 3, and the opposite sides of the side closure plates on both sides are provided with the grooves 52, which are matched with the grooves 52 of the bay window upper plate 5 and the bay window lower plate 6 to mount the window frame 9.
It will be appreciated by those skilled in the art that the inboard end faces of the bay window upper panel 5 and bay window lower panel 6 are flush with the inner wall surface of the second blade 2. The outer side end faces of the bay window upper plate 5 and the bay window lower plate 6 extend out of the outer wall face of the first louver 1, and an extending structure is formed outside the outer wall face of the first louver 1. The part of the upper side surface of the bay window upper panel 5 extending out of the outer wall surface of the first louver 1 is provided with a slope 54 gradually inclining downwards from the inner side to the outer side. The slope 54 on the upper side of the bay window upper plate 5 is used for facilitating drainage and avoiding water accumulation on the upper side of the bay window upper plate 5.
In one embodiment of the present disclosure, the portion of the upper side of the bay window lower panel 6 located outside the window frame is also provided with a slope 54 that gradually slopes downward from the inside to the outside. That is, the slope 54 is located at the outer side of the window frame 9 after the window frame 9 is installed, facilitating drainage of water, and has an effect of facilitating installation of the window frame 9.
The following schematic diagrams of different stages of the production process of the laminated wall prefabricated member of the present disclosure are shown in the attached fig. 4 to 17, and the production method of the laminated wall prefabricated member of the present disclosure comprises the following steps:
and manufacturing the wall body 10 with the hole 3. The laminated wall prefabricated member with the hole 3 is produced through the process for producing the laminated wall prefabricated member.
A blocking member 8 is arranged between the first section 28 and the second section 29 of the wall body 10, so that the blocking member 8 blocks the cavity 4; and binding a window board enclosing piece at the opening 3. The window panel enclosure may employ transverse reinforcement 51 and said cantilever reinforcement 55. The transverse reinforcing bars 51 are used to form the bay window panels, such as the bay window upper panel 5 and the bay window lower panel 6. The cantilever steel bars 55 are used for extending into the cavity 4 and being connected with cast-in-place concrete. The transverse steel bars 51 and the overhanging steel bars 55 can be bound according to the mode that the transverse steel bars 51 are arranged at intervals along the width direction of the floating window upper plate 5 or the floating window lower plate 6 and the overhanging steel bars 55 are arranged at intervals along the length direction of the floating window upper plate 5 or the floating window lower plate 6. Optionally, the anchoring member 56 may be bound, the anchoring member 56 may be a U-shaped steel bar, the bent bottom of the U-shaped steel bar is bound to the transverse steel bar 51 or the overhanging steel bar 55, and two ends of the U-shaped steel bar extend into the cavity 4. Stop 8 can adopt the fast easy binding off net, and the hole on the fast easy binding off net has flexible performance, can pass the fast easy binding off net with two tip of U-shaped reinforcing bar and stretch into in the cavity 4.
And a template for pouring and forming the bay window upper plate 5 and the bay window lower plate 6 is arranged at the hole 3. The forms may include an inner form 26 and an outer form 27. The form defines an interior space having the same configuration as the bay window upper panel 5 and bay window lower panel 6, including, for example, a tongue and groove 52, a drip channel 53, a drip ramp 58, and a ramp 54. The inner formwork 26, the outer formwork 27, the first section 28, the blocking piece 8, the second section 29 and the table top of the formwork table jointly form a casting space of the bay window upper plate 5 or the bay window lower plate 6, and the transverse steel bars 51 and part of the overhanging steel bars 55 or part of the anchoring pieces 56 are located in the enclosed casting space.
And pouring concrete into the formwork to form an upper bay window plate 5 and a lower bay window plate 6. And pouring concrete into the pouring space defined by the templates to form an upper bay window plate 5 and a lower bay window plate 6.
Optionally, as a preferred embodiment, the first leaf plate 1 in the wall 10 of the superposed wall is defined as an a-side prefabricated plate, and the second leaf plate 2 is defined as a B-side prefabricated plate; accordingly, the mold station for producing the A-side precast slab is referred to as an A-mold station 20, and the mold station for producing the B-side precast slab is referred to as a B-mold station 21. The manufacturing process of the disclosed laminated wall prefabricated member comprises the following steps:
1. referring to fig. 4, side dies for casting the first blade plate 1 are arranged on the a-die table 20, and comprise a peripheral side die 23 (for forming the outer contour of the whole first blade plate 1) and a hole side die 24 (for forming the hole 3 of the wall 10).
2. Referring to fig. 5, the connecting assembly 7 is placed in the side mold of the a-mold table 20, and in the present embodiment, the connecting assembly 7 is illustrated as a steel reinforcement cage. A spacer block can be added at the bottom of the reinforcement cage to control the depth of the reinforcement cage embedded into the first blade 1. The embodiment adopts the method C, that is, at the opening 3, the length of the second section 29 is longer than the length of the first section 28, and the reinforcement of the reinforcement cage at the first section 28 extends out of the plane of the first section 28, that is, the reinforcement is extended out, and the reinforcement of the reinforcement cage at the second section 29 does not extend out of the plane of the second section 29, that is, the reinforcement is not extended out.
3. Referring to fig. 6, concrete is cast in the side mold on the a-mold table 20 to a set height to form the first vane plate 1.
4. Referring to fig. 7, after entering the cellar, maintaining and forming, the side mold on the mold A table 20 is removed.
5. Referring to fig. 8, the prefabricated first blade plate 1 is fixed to the a-mold table 20, and may be fixed by a clamp 25, and the whole is turned 180 °.
6. Referring to fig. 9, mold a station 20 is now on top and mold B station 21 is now on bottom. Side dies for casting the second blade 2 are arranged on the B-die table 21, and comprise a peripheral side die 23 (used for forming the outer contour of the whole second blade 2) and a hole side die 24 (used for forming the hole 3 of the wall body 10).
7. Referring to fig. 10, concrete is cast into the side mold on the B-mold table 21 to a set height to form the second blade 2. Before the concrete is not solidified, the a-die table 20 corresponding to the upper position is pressed down together with the first blade 1 and the reinforcement cage.
8. Referring to fig. 11, the a-mold 20 and the reinforcement cage attached to the first vane 1 are pressed into the second vane 2 on the B-mold 21 to a predetermined depth.
9. Referring to fig. 12, the jig 25 is removed and the a-die table 20 is removed from the first vane plate 1.
10. Referring to fig. 13, after the secondary curing in the cellar, the side die on the B die table 21 is removed.
11. Referring to fig. 14, transverse reinforcing bars 51 and overhanging reinforcing bars 55 or anchoring members 56 (e.g., U-shaped reinforcing bars) are bound at the opening of the prefabricated wall 10; the blocking element 8 is arranged to close off the cavity 4 between the first section 28 and the second section 29.
12. Referring to fig. 15, an inner form 26 and an outer form 27 of the bay window upper panel 5 and the bay window lower panel 6 are provided at the opening 3.
13. Referring to fig. 16, concrete is poured into the space defined by the inner and outer forms 26, 27.
14. Referring to fig. 17, the inner and outer forms 26, 27 are removed to form a laminated wall preform with bay window upper panel 5 and bay window lower panel 6.
In the description herein, reference to the description of the terms "one embodiment/mode," "some embodiments/modes," "example," "specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment/mode or example is included in at least one embodiment/mode or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to be the same embodiment/mode or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments/modes or examples. Furthermore, the various embodiments/aspects or examples and features of the various embodiments/aspects or examples described in this specification can be combined and combined by one skilled in the art without conflicting therewith.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
It will be understood by those skilled in the art that the foregoing embodiments are merely for clarity of illustration of the disclosure and are not intended to limit the scope of the disclosure. Other variations or modifications may occur to those skilled in the art, based on the foregoing disclosure, and are still within the scope of the present disclosure.

Claims (9)

1. A laminated wall preform, comprising:
a wall comprising a first leaf and a second leaf formed of concrete; the first blade plate and the second blade plate are arranged at intervals and connected together through a connecting assembly, and a cavity is formed between the first blade plate and the second blade plate; the cavity is used for casting concrete in situ;
the hole is formed in the wall body and penetrates through the first blade plate and the second blade plate in the thickness direction; the first blade plate and the second blade plate form a first cross section and a second cross section at the periphery of the hole respectively; and
the floating window plate is arranged at the opening; the bay window plate is respectively connected with the first blade plate and the second blade plate to form a whole; the window board enclosing piece is arranged in the floating window board, part of the window board enclosing piece is embedded in the floating window board, and part of the window board enclosing piece extends out of the floating window board so as to connect the floating window board with the wall body.
2. A laminated wall preform according to claim 1, wherein a blocking member is further provided between the first and second sections, the blocking member being provided between the drift window panel and the cavity for blocking concrete casting the drift window panel from entering the cavity.
3. A laminated wall preform according to claim 1 wherein the first section is flush with the second section and the connecting member extends beyond the plane of the first and second sections at the periphery of the opening;
the part of the connecting assembly, which extends out of the plane where the first cross section and the second cross section are located, is embedded into the bay window plate.
4. A laminated wall preform according to claim 1 wherein the first section is flush with the second section and the joining assembly does not extend beyond the plane of the first and second sections at the perimeter of the opening;
the floating window plate is provided with an anchoring piece, one part of the anchoring piece is embedded in the floating window plate, and the other part of the anchoring piece extends out of the floating window plate to connect the floating window plate with the wall body.
5. A laminated wall preform according to claim 1 wherein the second section extends a greater length than the first section; the connecting component does not extend out of the plane of the second section at the second section; the connecting component extends out of the plane of the first section at the first section;
the part of the connecting component, which extends out of the plane of the first section, is embedded into the floating window plate.
6. A laminated wall preform according to any one of claims 1 to 5 wherein the waffle windows comprise a waffle window upper panel disposed at the perimeter of the top of the opening and a waffle window lower panel disposed at the perimeter of the bottom of the opening; the lower side surface of the upper bay window plate and the upper side surface of the lower bay window plate are provided with tongue-and-groove for installing a window frame.
7. A laminated wall preform as claimed in claim 1 wherein the underside of the louvers is provided with a water drip portion adjacent the outboard edge, said water drip portion contour recessing or protruding from the contour of the underside of the louvers, said water drip portion preventing water from flowing inboard along the underside of the louvers.
8. A laminated wall preform according to claim 7 wherein the drip portion is in the form of a drip trough having a cross-sectional shape of a rectangle, U, V or semi-circle.
9. A laminated wall preform according to claim 1 wherein the portion of the upper side of the louver extending beyond the outer wall surface of the first louver is provided with a ramp sloping progressively downwardly from the inner side to the outer side.
CN202020289125.1U 2020-03-10 2020-03-10 Superimposed wall prefabricated member Active CN211973970U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020289125.1U CN211973970U (en) 2020-03-10 2020-03-10 Superimposed wall prefabricated member

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020289125.1U CN211973970U (en) 2020-03-10 2020-03-10 Superimposed wall prefabricated member

Publications (1)

Publication Number Publication Date
CN211973970U true CN211973970U (en) 2020-11-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Patentee after: Sany Construction Technology Co.,Ltd.

Address before: Room 301, building 6, No. 8, Beiqing Road, Huilongguan town, Changping District, Beijing

Patentee before: SANY CONSTRUCTION TECHNOLOGY Co.,Ltd.