CN211939417U - Double-feeding system and solar cell sheet welding machine - Google Patents

Double-feeding system and solar cell sheet welding machine Download PDF

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Publication number
CN211939417U
CN211939417U CN202020103041.4U CN202020103041U CN211939417U CN 211939417 U CN211939417 U CN 211939417U CN 202020103041 U CN202020103041 U CN 202020103041U CN 211939417 U CN211939417 U CN 211939417U
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feeding
station
feeding station
conveyor belt
standby
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何成鹏
周建
黄德
汪勇超
吴迪
张雨军
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Wuhan Sunic Laser Equipment Manufacturing Co ltd
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Wuhan Sunic Laser Equipment Manufacturing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The utility model discloses a two feeding system and solar cell tablet welding machine, wherein, two feeding system include the frame, first feedway, second feedway and transfer device, be formed with on the frame along first main material loading station, first be equipped with the material loading station, the second is equipped with the material loading station, the main material loading station of second, first feedway includes first feed conveyer belt, second feedway includes second feed conveyer belt, second feed conveyer belt is located the front side of first feed conveyer belt, transfer device includes that two are inhaled and are grabbed the subassembly, battery tablet feed when one of them feedway is untimely often, transfer device can be with the battery tablet simultaneous feeding to two production lines in another feedway, satisfy the production of two production lines, reduce consuming time, the production efficiency of product has been improved.

Description

Double-feeding system and solar cell sheet welding machine
Technical Field
The utility model relates to a solar cell tablet welding technology field, in particular to two feed systems and solar cell tablet welding machine.
Background
Solar energy is renewable clean energy, solar energy is utilized to generate electricity, people pay more and more attention to and favor the solar energy, the existing automatic welding equipment can automatically weld battery plates, two series welding production lines are often needed for welding one battery plate, however, the situation that the production rhythm is influenced by replacing a material box and the like often occurs in production, the production efficiency is reduced, therefore, how to efficiently supply solar battery plates for the two series welding production lines and ensure the continuous feeding of the solar battery plates is an urgent problem to be solved.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a two feed system and solar cell tablet welding machine aims at supplying with solar cell piece high-efficiently, and then improves the production efficiency of product.
In order to achieve the above object, the utility model provides a double feed system, include:
the automatic feeding device comprises a base, wherein a first main feeding station, a first standby feeding station, a second standby feeding station and a second main feeding station are formed on the base in sequence along the left-right direction, and the second standby feeding station and the second main feeding station are respectively and correspondingly positioned at the front sides of the first main feeding station and the first standby feeding station;
the first feeding device comprises a first feeding conveyor belt extending along the left-right direction, the first feeding conveyor belt passes through the first standby feeding station and the first main feeding station from right to left and is used for conveying the solar cells from right to left;
the second feeding device comprises a second feeding conveyor belt which extends along the left-right direction, the second feeding conveyor belt is positioned on the front side of the first feeding conveyor belt, and the second feeding conveyor belt passes through the second standby feeding station and the second main feeding station from left to right and is used for conveying solar cells from left to right; and the number of the first and second groups,
the transfer device comprises two suction and gripping assemblies with a front-back movable stroke, wherein one of the two suction and gripping assemblies is arranged corresponding to the first main feeding station and the second standby feeding station and is used for feeding solar cells onto a first feeding conveyor belt at the first main feeding station and/or a second feeding conveyor belt at the second standby feeding station, and the other suction and gripping assembly is arranged corresponding to the second main feeding station and the first standby feeding station and is used for feeding the solar cells onto a second feeding conveyor belt at the second main feeding station and/or a first feeding conveyor belt at the first standby feeding station.
Optionally, the transfer device further comprises:
the mounting plate is movably mounted on the base along the left-right direction; and the number of the first and second groups,
the linear driving device has a left-right moving stroke, the fixed end of the linear driving device is arranged on the base, and the moving end of the linear driving device is fixedly connected to the mounting plate and used for driving the mounting plate to move;
the sucking and grabbing component is arranged at the lower end of the mounting plate.
Optionally, the transfer device further includes a guide structure, the guide structure includes a guide rail and a slider that are slidably engaged with each other, one of the guide rail and the slider is disposed on the base, and the other is disposed on the mounting plate.
Optionally, the sucking and grabbing assembly comprises a sucker group movably mounted on the mounting plate in the up-down direction, and the sucker group comprises a plurality of first suckers for sucking and grabbing the solar cell.
Optionally, the sucker group is provided with a plurality of suckers, and the suckers are arranged at intervals in the left-right direction and used for simultaneously sucking and grabbing a plurality of solar cells arranged at intervals in the left-right direction.
Optionally, a first material taking station located on the front side of the second material loading station is further formed on the base, and the first feeding device further includes:
the material sheet feeding device is used for conveying the solar cell sheets to the first material taking station from front to back; and the number of the first and second groups,
the jacking device is arranged at the first material taking station, has an upward and downward movable stroke and is used for jacking the solar cell to a material taking position;
the transferring device is used for transferring the solar cell pieces at the material taking positions to a first feeding conveyor belt at the first main feeding station and/or a second feeding conveyor belt at the second auxiliary feeding station.
Optionally, the web feeding device includes:
the two feeding conveyor belts are arranged at intervals in the left-right direction and extend in the front-back direction, and a conveying channel extending in the front-back direction is formed between the two conveyor belts; and the number of the first and second groups,
the material box is spanned on the two feeding conveyor belts, and a position yielding port is formed in the bottom wall of the material box;
the jacking device is located below the conveying channel, the jacking portion of the jacking device upwards penetrates through a gap between the feeding conveying belts and the position-giving opening, and the jacking portion is used for jacking the solar cell sheet in the multi-material box at the first material taking station to a material taking position.
Optionally, the material box is a multi-connection material box, and a plurality of containing positions arranged at intervals in the left-right direction are formed in the multi-connection material box and used for containing a plurality of solar cells at the same time;
correspondingly, the bottom wall of the multi-connection material box is provided with a plurality of the position-giving openings corresponding to the plurality of accommodating positions.
Optionally, the double-feeding system further comprises a battery piece blanking device, and the battery piece blanking device is used for blanking the battery pieces on the first feeding conveyor belt and/or the second feeding conveyor belt onto the welding conveying table.
The utility model discloses still provide a solar cell tablet welding machine, solar cell tablet welding machine includes two feed systems, two feed systems include:
the automatic feeding device comprises a base, wherein a first main feeding station, a first standby feeding station, a second standby feeding station and a second main feeding station are formed on the base in sequence along the left-right direction, and the second standby feeding station and the second main feeding station are respectively and correspondingly positioned at the front sides of the first main feeding station and the first standby feeding station;
the first feeding device comprises a first feeding conveyor belt extending along the left-right direction, the first feeding conveyor belt passes through the first standby feeding station and the first main feeding station from right to left and is used for conveying the solar cells from right to left;
the second feeding device comprises a second feeding conveyor belt which extends along the left-right direction, the second feeding conveyor belt is positioned on the front side of the first feeding conveyor belt, and the second feeding conveyor belt passes through the second standby feeding station and the second main feeding station from left to right and is used for conveying solar cells from left to right; and the number of the first and second groups,
the transfer device comprises two suction and gripping assemblies with a front-back movable stroke, wherein one of the two suction and gripping assemblies is arranged corresponding to the first main feeding station and the second standby feeding station and is used for feeding solar cells onto a first feeding conveyor belt at the first main feeding station and/or a second feeding conveyor belt at the second standby feeding station, and the other suction and gripping assembly is arranged corresponding to the second main feeding station and the first standby feeding station and is used for feeding the solar cells onto a second feeding conveyor belt at the second main feeding station and/or a first feeding conveyor belt at the first standby feeding station.
The technical scheme of the utility model, first feed conveyer belt extends to be in first main material loading station and first material loading station of being equipped with, second feed conveyer belt extends to be in main material loading station of second and second are equipped with the material loading station, transfer device compromises above-mentioned 4 stations simultaneously, and battery tablet feed when one of them feedway is not in time, transfer device can be with battery tablet simultaneous feeding to two production lines in another feedway, satisfies the production of two production lines, reduces consuming time, has improved the production efficiency of product.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a schematic perspective view of an embodiment (an angle) of a dual feeding system according to the present invention;
FIG. 2 is a schematic perspective view of a portion of the dual feed system (at another angle) of FIG. 1;
FIG. 3 is a perspective view of the transfer device of FIG. 1;
FIG. 4 is a perspective view of the transfer device of FIG. 1 (at another angle);
fig. 5 is a schematic perspective view of the tablet feeding device in fig. 1.
The reference numbers illustrate:
Figure BDA0002371297690000041
Figure BDA0002371297690000051
the objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
It should be noted that, if directional indications (such as upper, lower, left, right, front and rear … …) are involved in the embodiment of the present invention, the directional indications are only used to explain the relative position relationship between the components, the motion situation, etc. in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are changed accordingly.
In addition, if there is a description relating to "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" appearing throughout includes three juxtapositions, exemplified by "A and/or B" including either A or B or both A and B. In addition, the technical solutions in the embodiments may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Solar energy is renewable clean energy, solar energy is utilized to generate electricity, people pay more and more attention to and favor the solar energy, the existing automatic welding equipment can automatically weld battery plates, two series welding production lines are often needed for welding one battery plate, however, the situation that the production rhythm is influenced by replacing a material box and the like often occurs in production, the production efficiency is reduced, therefore, how to efficiently supply solar battery plates for the two series welding production lines and ensure the continuous feeding of the solar battery plates is an urgent problem to be solved.
In view of this, the utility model provides a solar cell tablet welding machine, solar cell tablet welding machine includes two feed systems, as long as include two feed systems's solar cell tablet welding machine all contains the utility model discloses an in the protection scope, wherein, figure 1 to figure 5 are the utility model provides a structural schematic of two feed systems's embodiment.
Referring to fig. 1 to 2 together, the dual feeding system 100 includes a base 1, a first feeding device 2, a second feeding device 3 and a transfer device 4, wherein a first main feeding station 11, a first auxiliary feeding station 12, a second auxiliary feeding station 14 and a second main feeding station 13 are formed on the base 1 and are sequentially distributed in a left-right direction, the second auxiliary feeding station 14 and the second main feeding station 13 are respectively located at front sides of the first main feeding station 11 and the first auxiliary feeding station 12, the first feeding device 2 includes a first feeding conveyor 2a extending in the left-right direction, the first feeding conveyor 2a passes through the first auxiliary feeding station 12 and the first main feeding station 11 from right to left to convey solar cells from right to left, the second feeding device 3 includes a second feeding conveyor 3a extending in the left-right direction, the second feeding conveyor 3a is located at a front side of the first feeding conveyor 2a, the second feed conveyor 3a passes from left to right through the second standby feeding station 14 and the second main feeding station 13, for conveying the solar cell from left to right, the transfer device 4 comprises two suction and gripping assemblies 41 with a front-back moving stroke, wherein in the two suction and gripping assemblies 41, one of which is arranged corresponding to the first main feeding station 11 and the second auxiliary feeding station 14, for feeding solar cell sheets onto a first feeding conveyor belt 2a at the first main feeding station 11 and/or onto a second feeding conveyor belt 3a at the second standby feeding station 14, the other being arranged in correspondence with the second main feeding station 13 and the first standby feeding station 12, for feeding solar cell sheets onto the second feed conveyor 3a at the second main feeding station 13 and/or onto the first feed conveyor 2a at the first auxiliary feeding station 12.
The technical scheme of the utility model, first feed conveyer belt 2a extends to being in first main material loading station 11 and first material loading station 12 of being equipped with, second feed conveyer belt 3a extends to being in second main material loading station 13 and second are equipped with material loading station 14, transfer device 4 compromise above-mentioned 4 stations simultaneously, and battery tablet feed in one of them feedway is not in time, transfer device 4 can be with battery tablet simultaneous feeding to two production lines in another feedway, satisfies the production of two production lines, reduces consuming time, has improved the production efficiency of product.
In an embodiment, referring to fig. 3 and 4, the transfer device 4 further includes a mounting plate 42 and a linear driving device 43, the mounting plate 42 is movably mounted on the base 1 along a left-right direction, the linear driving device 43 has a left-right direction moving stroke, a fixed end of the linear driving device 43 is mounted on the base 1, a moving end of the linear driving device 43 is fixedly connected to the mounting plate 42 for driving the mounting plate 42 to move, the sucking and grabbing component 41 is disposed at a lower end of the mounting plate 42, so that the sucking and grabbing component 41 can move conveniently, and it should be noted that the linear driving device 43 may be one of an air cylinder, an oil cylinder, or an electric push rod.
In order to improve the stability of the sucking and grabbing assembly 41 during the moving process, in an embodiment, the transfer device 4 further includes a guide structure 44, the guide structure 44 includes a guide rail 441 and a slider 442 that are slidably engaged with each other, one of the guide rail 441 and the slider 442 is disposed on the base 1, and the other is disposed on the mounting plate 42, so that the possibility of the sucking and grabbing assembly 41 shaking is reduced, and the stability of the sucking and grabbing assembly 41 moving process is improved.
In the transfer process, all need when snatching solar wafer and placing solar wafer inhale and grab subassembly 41 and have the activity of ascending or descending, in an embodiment, inhale and grab subassembly 41 including along ascending or descending movable mounting in the sucking disc group 411 of mounting panel 42, sucking disc group 411 includes a plurality of first sucking discs 412 for inhale and grab solar wafer, through the flexible absorption mode of first sucking disc 412, be convenient for snatch and transport solar wafer, in addition, drive a plurality ofly through the cylinder in this embodiment the activity of first sucking disc 412.
In order to improve the production efficiency, in an embodiment, the suction cup groups 411 are arranged in a plurality and are arranged at intervals in the left-right direction, each suction cup group 411 grabs one solar cell and is used for simultaneously sucking and grabbing a plurality of solar cells arranged at intervals in the left-right direction, and thus the production efficiency is improved.
The technical scheme of the utility model in adopt two feed lines to feed, every production line all has feedway to one of them production line explains as an example, in an embodiment, please refer to and draw fig. 1 and 5, still be formed with on the frame 1 and be located the second is equipped with the first material station 15 of getting of 14 front sides of material loading station, first feedway 2 still includes tablet material feeding unit 21 and jacking device 22, tablet material feeding unit 21 is used for conveying solar wafer extremely after to along preceding the edge first material station 15 of getting, jacking device 22 is located first material station 15 of getting, and has the up-and-down movable stroke for jacking solar wafer to getting the material position, wherein, transfer device 4 is used for will be in get the solar wafer of material position department and transfer to being in first material conveyer belt 2a of first main material loading station 11 department and/or be in the second is equipped with the second material conveyer belt 3 of material loading station 14 department and a, the arrangement is convenient for automatic feeding of the solar cell, and the production efficiency is improved.
Specifically, in an embodiment, the material sheet feeding device 21 includes two feeding conveyor belts 211 and a material box 212, two the feeding conveyor belts 211 are arranged along the left-right direction interval and along the front-back direction extension, two a conveying channel extending along the front-back direction is formed between the conveyor belts, the material box 212 is arranged across two the feeding conveyor belts 211, the bottom wall of the material box 212 is provided with a position-yielding port, wherein the jacking device 22 is located below the conveying channel, the jacking portion of the jacking device 22 upwards passes through two gaps between the feeding conveyor belts 211 and the position-yielding port, and is used for jacking the solar cell material sheets in the multiple material boxes at the first material-taking station 15 to the material-taking position, so that the continuous feeding of the whole production line is facilitated, the continuous operation is facilitated, and the production efficiency is further improved.
Further, in an embodiment, the magazine 212 is a multi-connection magazine, a plurality of positions of holding that set up to the interval about following are formed in the multi-connection magazine for hold a plurality of solar wafer simultaneously, corresponding, the diapire of multi-connection magazine corresponds a plurality of the position of holding is equipped with a plurality of let the position mouth, the single can carry out the material loading to a plurality of solar wafer simultaneously, has improved production efficiency.
After solar wafer material to on first feed conveyer belt 2a and/or the second feed conveyer belt 3a, need weld solar wafer unloading to welding transmission bench, in an embodiment, dual feed system 100 still includes cell unloader 5 for with cell unloading to welding transmission bench on first feed conveyer belt 2a and/or the second feed conveyer belt 3a, can with cell unloader 5 sets up to not only can regard as the transfer device but also can regard as positioner to realize the unloading to solar wafer, is convenient for carry out subsequent welding operation fast, has better effect.
The above only is the preferred embodiment of the present invention, not so limiting the patent scope of the present invention, all under the concept of the present invention, the equivalent structure transformation made by the contents of the specification and the drawings is utilized, or the direct/indirect application is included in other related technical fields in the patent protection scope of the present invention.

Claims (10)

1. A dual feed system for a solar cell sheet welder, comprising:
the automatic feeding device comprises a base, wherein a first main feeding station, a first standby feeding station, a second standby feeding station and a second main feeding station are formed on the base in sequence along the left-right direction, and the second standby feeding station and the second main feeding station are respectively and correspondingly positioned at the front sides of the first main feeding station and the first standby feeding station;
the first feeding device comprises a first feeding conveyor belt extending along the left-right direction, the first feeding conveyor belt passes through the first standby feeding station and the first main feeding station from right to left and is used for conveying the solar cells from right to left;
the second feeding device comprises a second feeding conveyor belt which extends along the left-right direction, the second feeding conveyor belt is positioned on the front side of the first feeding conveyor belt, and the second feeding conveyor belt passes through the second standby feeding station and the second main feeding station from left to right and is used for conveying solar cells from left to right; and the number of the first and second groups,
the transfer device comprises two suction and gripping assemblies with a front-back movable stroke, wherein one of the two suction and gripping assemblies is arranged corresponding to the first main feeding station and the second standby feeding station and is used for feeding solar cells onto a first feeding conveyor belt at the first main feeding station and/or a second feeding conveyor belt at the second standby feeding station, and the other suction and gripping assembly is arranged corresponding to the second main feeding station and the first standby feeding station and is used for feeding the solar cells onto a second feeding conveyor belt at the second main feeding station and/or a first feeding conveyor belt at the first standby feeding station.
2. The dual feed system as set forth in claim 1, wherein the take-off device further comprises:
the mounting plate is movably mounted on the base along the left-right direction; and the number of the first and second groups,
the linear driving device has a left-right moving stroke, the fixed end of the linear driving device is arranged on the base, and the moving end of the linear driving device is fixedly connected to the mounting plate and used for driving the mounting plate to move;
the sucking and grabbing component is arranged at the lower end of the mounting plate.
3. The dual feed system as claimed in claim 2, wherein the transfer device further comprises a guide structure, the guide structure comprising a guide rail and a slider slidably engaged with each other, one of the guide rail and the slider being disposed on the base and the other of the guide rail and the slider being disposed on the mounting plate.
4. The dual feed system of claim 2, wherein the suction and gripping assembly comprises a suction cup set movably mounted to the mounting plate in an up-down direction, the suction cup set comprising a plurality of first suction cups for suction gripping the solar cell.
5. The dual feed system as set forth in claim 4, wherein the suction cup group is provided in plurality and spaced in the left-right direction for simultaneously sucking and grasping the plurality of solar cells spaced in the left-right direction.
6. The dual feed system as set forth in claim 1, wherein said frame further has a first take-out station formed thereon in front of said second standby feeding station, said first feeding means further comprising:
the material sheet feeding device is used for conveying the solar cell sheets to the first material taking station from front to back; and the number of the first and second groups,
the jacking device is arranged at the first material taking station, has an upward and downward movable stroke and is used for jacking the solar cell to a material taking position;
the transferring device is used for transferring the solar cell pieces at the material taking positions to a first feeding conveyor belt at the first main feeding station and/or a second feeding conveyor belt at the second auxiliary feeding station.
7. The dual feed system of claim 6, wherein the web feeder comprises:
the two feeding conveyor belts are arranged at intervals in the left-right direction and extend in the front-back direction, and a conveying channel extending in the front-back direction is formed between the two conveyor belts; and the number of the first and second groups,
the material box is spanned on the two feeding conveyor belts, and a position yielding port is formed in the bottom wall of the material box;
the jacking device is located below the conveying channel, the jacking portion of the jacking device upwards penetrates through a gap between the feeding conveying belts and the position-giving opening, and the jacking portion is used for jacking the solar cell sheet in the multi-material box at the first material taking station to a material taking position.
8. The dual-supply system as claimed in claim 7, wherein the magazine is a multi-gang magazine, and a plurality of accommodating positions are formed in the multi-gang magazine at intervals in the left-right direction for accommodating a plurality of solar cells at the same time;
correspondingly, the bottom wall of the multi-connection material box is provided with a plurality of the position-giving openings corresponding to the plurality of accommodating positions.
9. The dual feed system as claimed in claim 1, further comprising a battery sheet blanking device for blanking battery sheets on the first feed conveyor and/or the second feed conveyor to a welding transfer station.
10. A solar cell sheet welder, characterized by comprising a dual feed system according to any of claims 1 to 9.
CN202020103041.4U 2020-01-17 2020-01-17 Double-feeding system and solar cell sheet welding machine Active CN211939417U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115625393A (en) * 2022-12-06 2023-01-20 山东才聚电子科技有限公司 Static vacuum welding furnace

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115625393A (en) * 2022-12-06 2023-01-20 山东才聚电子科技有限公司 Static vacuum welding furnace
CN115625393B (en) * 2022-12-06 2023-11-14 山东才聚电子科技有限公司 Static vacuum welding furnace

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