CN211917479U - Automatic latex mattress production line - Google Patents
Automatic latex mattress production line Download PDFInfo
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- CN211917479U CN211917479U CN201922177024.5U CN201922177024U CN211917479U CN 211917479 U CN211917479 U CN 211917479U CN 201922177024 U CN201922177024 U CN 201922177024U CN 211917479 U CN211917479 U CN 211917479U
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Abstract
The utility model discloses an automatic latex mattress production line, concretely relates to latex mattress production facility technical field, which comprises a frame, the top of frame is equipped with the transmission band, the top of transmission band is equipped with foaming portion, drawing of patterns portion, washing portion in proper order, weathers device, drying part and cooling portion, the below of frame is equipped with the basin. The utility model discloses a be equipped with the frame, the transmission band, the foaming portion, drawing die portion, the washing portion, weather the device, the drying part, the cooling portion, the basin, heat transfer device, first connecting pipe, second connecting pipe and third connecting pipe, compared with the prior art, be favorable to the energy by extravagant on the make full use of latex mattress production line, make the effect that the washing portion removed the waste residue improve, the cooling effect of cooling portion is better, cooling rate is faster, setting through heat transfer device, the heat transfer is effectual, make the energy obtain make full use of, the performance of washing portion and cooling portion has been improved, the effective rate has been put down, and the production cost is reduced again.
Description
Technical Field
The utility model relates to a latex mattress production facility technical field, more specifically say, the utility model relates to an automatic latex mattress production line.
Background
The latex mattress with excellent texture is made of natural latex, and has countless air holes, so that the latex mattress has good air permeability, excellent latex elasticity and low probability of deformation, has good rebound resilience, can prevent mites and resist bacteria, can meet the requirements of people with different weights, can adapt to various sleeping postures of sleepers with good supporting force, and generally comprises the steps of foaming, cooling and drawing, cleaning, drying, cooling and the like in a latex mattress production line.
The steps of the existing latex mattress production line are mutually independent, and the steps can not be mutually matched, so that a large amount of energy is wasted, and the production cost is improved.
SUMMERY OF THE UTILITY MODEL
In order to overcome the above-mentioned defect of prior art, the embodiment of the utility model provides an automatic latex mattress production line, the utility model aims to solve the technical problem that: how to improve the energy utilization rate of the latex mattress production line.
In order to achieve the above object, the utility model provides a following technical scheme: an automatic latex mattress production line comprises a rack, wherein a transmission belt is arranged above the rack, a foaming part, a mold pulling part, a cleaning part, a blow-drying device, a drying part and a cooling part are sequentially arranged above the transmission belt, a water tank is arranged below the rack, a heat exchange device is arranged inside the water tank and comprises two installation discs, two ends of the two installation discs are respectively and fixedly connected with the inner side walls at two ends of the water tank, water cavities are respectively arranged inside the two installation discs, a plurality of heat exchange tubes are arranged between the two installation discs, the insides of the two water cavities are communicated through the heat exchange tubes, two sides of the water tank are respectively provided with a first connecting tube and a second connecting tube, one water cavity is communicated with the inside of the cooling part through the first connecting tube, the other water cavity is communicated with the inside of the drying part through the second connecting tube, one side of the water tank is provided with a third connecting, the inside of the water tank is communicated with the inside of the cleaning part through a third connecting pipe.
The latex mattress formed after being processed by the foaming part and the drawing part needs to be cleaned by the cleaning part in sequence to remove slag, water on the latex mattress is primarily dried by a drying device, then the water is thoroughly dried by the drying part and finally cooled by the cooling part, when the drying part is used for drying, generated gas with a large amount of heat enters the inside of the water cavity through the second connecting pipe and then enters the inside of another water cavity through the twelve heat exchange pipes, in the process, the gas with the heat exchanges heat with cooling water inside the water tank, the cooled gas enters the inside of the cooling part from the first connecting pipe and is matched with the cooling part for auxiliary cooling, so that the cooling speed is higher, the heated water inside the water tank can enter the inside of the cleaning part through the third connecting pipe to clean waste slag on the latex mattress, and the waste slag is removed by using water with higher temperature, the effect is better than that of cold water.
In a preferred embodiment, twelve heat exchange tubes are provided, two ends of twelve heat exchange tubes are respectively located at the outer edges of the two mounting discs, the heat exchange tubes are spiral, and the heat exchange tubes are arranged in a spiral shape, so that the moving distance of hot air in the water tank can be increased, and the heat exchange effect is improved.
In a preferred embodiment, the drying device comprises a mounting rack, a fixing rod is arranged on the inner side of the mounting rack, two ends of the fixing rod are fixedly connected with two sides of the mounting rack respectively, a sleeve rod is sleeved on the outer side of the fixing rod, and the sleeve rod can slide on the fixing rod.
In a preferred embodiment, the inside of mounting bracket is equipped with driving motor, driving motor's upside and the upper wall fixed mounting of mounting bracket, driving motor's one end is equipped with the carousel, the middle part fixed connection of the one end of driving motor output shaft and carousel, driving motor can drive the carousel and rotate.
In a preferred embodiment, the outer fringe department of carousel one side is equipped with the fixed axle, the one end of fixed axle and the lateral wall fixed connection of carousel, the top of fixed axle is equipped with L type connecting rod, the one end of L type connecting rod is rotated with the one end of fixed axle and is connected, the other end of L type connecting rod is articulated with the one end of loop bar, and when the carousel rotated, can drive loop bar round trip movement on the fixed pole through fixed axle and L type connecting rod.
In a preferred embodiment, a spring is sleeved outside one end of the fixing rod, and two ends of the spring are fixedly connected with the side wall of the mounting frame and the end wall of the loop rod respectively, so that the structure is more compact.
In a preferred embodiment, the below of loop bar is equipped with fixed water pipe, the lateral wall of fixed water pipe and the lower extreme fixed connection of loop bar, one side of fixed water pipe is equipped with a plurality of nozzle, a plurality of the nozzle all communicates with the inside of fixed water pipe, and nozzle blowout air to tentatively weather the water on the latex mattress.
In a preferred embodiment, the bottom of the rack is provided with an exhaust fan, the upper end of the exhaust fan is fixedly mounted on the upper wall of the rack, the air outlet of the exhaust fan is communicated with the inside of the fixed water pipe, and the exhaust fan can send air into the inside of the fixed water pipe and then spray the air out of the nozzle.
The utility model discloses a technological effect and advantage:
1. the utility model discloses a be equipped with the frame, the transmission band, the foaming portion, drawing die portion, the washing portion, the device weathers, the cadre, the cooling portion, the basin, heat transfer device, first connecting pipe, second connecting pipe and third connecting pipe, compared with the prior art, be favorable to making full use of the wasted energy on the latex mattress production line, make the effect that the washing portion removed the waste residue improve, the cooling effect of cooling portion is better, cooling rate is faster, through the setting of heat transfer device, heat exchange effect is good, the water that is heated in the basin can also be used as domestic water, not only make full use of the energy, the performance of washing portion and cooling portion has still been improved, the effective rate has been born high, and manufacturing cost is reduced again;
2. the utility model discloses a be equipped with and weather the device, compare with prior art, be favorable to weather the latex mattress, remove through controlling of nozzle, make and weather the effect better, through tentatively weather the water droplet on the latex mattress to reduced the time that stoving portion dried to the latex mattress, improved work efficiency, saved the energy.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of the heat exchange device of the present invention.
Fig. 3 is a partially enlarged view of a portion a in fig. 1 according to the present invention.
Fig. 4 is a schematic structural view of the blow-drying device of the present invention.
Fig. 5 is a partial enlarged view of the point B in fig. 4 according to the present invention.
The reference signs are: the device comprises a machine frame 1, a conveying belt 2, a foaming part 3, a mould drawing part 4, a cleaning part 5, a drying device 6, a mounting frame 610, a 611 fixing rod, a 612 loop bar, a 620 driving motor, a 621 rotating disc, a 630 fixing shaft, a 631L-shaped connecting rod, a 640 spring, a 650 fixing water pipe, a 651 nozzle, a 660 exhaust fan, a 7 drying part, a 8 cooling part, a 9 water tank, a 100 heat exchange device, a 101 mounting disc, a 102 water cavity, a 103 heat exchange pipe, a 110 first connecting pipe, a 120 second connecting pipe and a 130 third connecting pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides an automatic latex mattress production line, which comprises a frame 1, wherein a transmission belt 2 is arranged above the frame 1, a foaming part 3, a mold drawing part 4, a cleaning part 5, a blow-drying device 6, a drying part 7 and a cooling part 8 are sequentially arranged above the transmission belt 2, a water tank 9 is arranged below the frame 1, a heat exchange device 100 is arranged inside the water tank 9, the heat exchange device 100 comprises two installation discs 101, two ends of the two installation discs 101 are respectively and fixedly connected with the inner side walls at two ends of the water tank 9, water cavities 102 are respectively arranged inside the two installation discs 101, a plurality of heat exchange tubes 103 are arranged between the two installation discs 101, the interiors of the two water cavities 102 are communicated through the heat exchange tubes 103, two sides of the water tank 9 are respectively provided with a first connecting tube 110 and a second connecting tube 120, one water cavity 102 is communicated with the interior of the cooling part 8 through the first connecting tube 110, the other water chamber 102 is communicated with the inside of the drying part 7 through a second connection pipe 120, a third connection pipe 130 is provided at one side of the water tank 9, and the inside of the water tank 9 is communicated with the inside of the washing part 5 through the third connection pipe 130.
Twelve heat exchange tubes 103 are provided, two ends of twelve heat exchange tubes 103 are respectively located at the outer edges of the two mounting discs 101, and the heat exchange tubes 103 are spiral.
As shown in fig. 1 to 3, the embodiment specifically is: the latex mattress formed after being processed by the foaming part 3 and the drawing part 4 needs to be cleaned by the cleaning part 5 in sequence to remove dregs, water on the latex mattress is primarily dried by the drying device 6, then the water is completely dried by the drying part 7, and finally the latex mattress is cooled by the cooling part 8, when the drying part 7 is used for drying, the generated gas with a large amount of heat enters the water cavity 102 through the second connecting pipe 120, and then enters the other water cavity 102 through the twelve heat exchange pipes 103, in the process, the gas with heat exchanges heat with cooling water in the water tank 9, the cooled gas enters the connecting pipe of the cooling part 8 from the first connecting pipe 110 and is matched with the cooling part 8 for auxiliary cooling, so that the cooling speed is higher, the heated water in the water tank 9 can enter the cleaning part 5 through the third connecting pipe 130 to clean waste residues on the latex mattress, the waste residue is removed to the higher water of service temperature, the effect is better than cold water, be favorable to the energy by the waste on the make full use of latex mattress production line promptly, make the effect that cleaning portion 5 removed the waste residue improve, cooling portion 8's cooling effect is better, cooling rate is faster, setting through heat transfer device 100, the heat transfer is effectual, the water that is heated in the basin 9 still can be used as domestic water, both make the energy obtain make full use of, cleaning portion 5 and cooling portion 8's performance has still been improved, the effective rate has been put high, and the manufacturing cost is reduced again, this embodiment has specifically solved each step mutual independence of current latex mattress production line, can't mutually support between each step, make the energy by a large amount of wastes, make the problem that manufacturing cost improved.
The blow-drying device 6 comprises a mounting frame 610, wherein a fixing rod 611 is arranged on the inner side of the mounting frame 610, two ends of the fixing rod 611 are fixedly connected with two sides of the mounting frame 610 respectively, and a sleeve rod 612 is sleeved on the outer side of the fixing rod 611.
The inboard of mounting bracket 610 is equipped with driving motor 620, the upside of driving motor 620 and the upper wall fixed mounting of mounting bracket 610, driving motor 620's one end is equipped with carousel 621, the one end of driving motor 620 output shaft and the middle part fixed connection of carousel 621.
Outer fringe department on carousel 621 one side is equipped with fixed axle 630, the one end of fixed axle 630 and carousel 621's lateral wall fixed connection, the top of dead lever 611 is equipped with L type connecting rod 631, the one end of L type connecting rod 631 and the one end of fixed axle 630 rotate to be connected, the other end of L type connecting rod 631 is articulated with the one end of loop bar 612.
The outer side of one end of the fixing rod 611 is sleeved with a spring 640, and two ends of the spring 640 are respectively and fixedly connected with the side wall of the mounting frame 610 and the end wall of the loop bar 612.
A fixed water pipe 650 is arranged below the sleeve rod 612, the outer side wall of the fixed water pipe 650 is fixedly connected with the lower end of the sleeve rod 612, a plurality of nozzles 651 are arranged on one side of the fixed water pipe 650, and the plurality of nozzles 651 are communicated with the inside of the fixed water pipe 650.
The bottom of frame 1 is equipped with air exhauster 660, the upper end of air exhauster 660 and the upper wall fixed mounting of frame 1, the air outlet of air exhauster 660 communicates with the inside of fixed water pipe 650.
As shown in fig. 1 and fig. 4 to 5, the embodiment specifically is: through being equipped with the blow-dry device 6, can carry on the preliminary blow-dry from the latex mattress that washing portion 5 washd, when weathering, open air exhauster 660 and driving motor 620, driving motor 620 drives carousel 621 and rotates, carousel 621 drives loop bar 612 through fixed axle 630 and L type connecting rod 631 and moves about, air exhauster 660 sends wind into the inside of fixed water pipe 650, then blow off through nozzle 651, loop bar 612 drives fixed water pipe 650 and nozzle 651 and moves, thereby make nozzle 651 can blow constantly, there is not the dead angle, thereby can weather the latex mattress effectively, namely be favorable to weather the latex mattress, move about through nozzle 651, make the blow-dry effect better, through carrying on preliminary blow-dry to the water droplet on the latex mattress, thereby reduced the time that drying portion 7 dried to the latex mattress, and improved the work efficiency, and saved the energy source, this embodiment has specifically solved current latex mattress production line after through the washing, directly gets into drying device and dries, because be stained with a large amount of water on the latex mattress, so need spend a large amount of time and energy when drying, production efficiency is low, the big problem of energy consumption.
The utility model discloses the theory of operation:
referring to the attached drawings 1-3 of the specification, a latex mattress formed after being processed by a foaming part 3 and a drawing part 4 needs to be sequentially cleaned by a cleaning part 5 to remove dregs, water on the latex mattress is primarily dried by a drying device 6, the water is thoroughly dried by a drying part 7 and finally cooled by a cooling part 8, when the drying part 7 is dried, generated gas with a large amount of heat enters the inside of a water cavity 102 through a second connecting pipe 120 and then enters the inside of another water cavity 102 through twelve heat exchange pipes 103, in the process, the gas with heat exchanges heat with cooling water in a water tank 9, the cooled gas enters the inside of the cooling part 8 from a first connecting pipe 110 and is matched with the cooling part 8 for auxiliary cooling, so that the cooling speed is higher, the heated water in the water tank 9 can enter the inside of the cleaning part 5 through a third connecting pipe 130, the waste residue on the latex mattress is cleaned, and the waste residue is removed by using water with higher temperature, so that the effect is better than that of cold water.
Further, referring to the attached drawing 1 and fig. 4-5 of the specification, through being equipped with the blow-drying device 6, can be from the washing portion 5 washed water on the latex mattress preliminary blow-dry, when blow-drying, open air exhauster 660 and driving motor 620, driving motor 620 drives carousel 621 and rotates, carousel 621 drives loop bar 612 through fixed axle 630 and L type connecting rod 631 and moves about, air exhauster 660 sends the inside of fixed water pipe 650 with wind, then blows out through nozzle 651, loop bar 612 drives fixed water pipe 650 and nozzle 651 and moves, thereby make nozzle 651 blow-dry constantly, do not have the dead angle, thereby can blow dry the latex mattress effectively.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures can refer to the common design, and under the condition of no conflict, the same embodiment and different embodiments of the present invention can be combined with each other;
and finally: the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. The utility model provides an automatic latex mattress production line, includes frame (1), its characterized in that: the drying machine is characterized in that a transmission belt (2) is arranged above the rack (1), a foaming part (3), a mold pulling part (4), a cleaning part (5), a drying device (6), a drying part (7) and a cooling part (8) are sequentially arranged above the transmission belt (2), a water tank (9) is arranged below the rack (1), a heat exchange device (100) is arranged inside the water tank (9), the heat exchange device (100) comprises two installation discs (101), two ends of each installation disc (101) are respectively fixedly connected with the inner side walls of two ends of the water tank (9), water cavities (102) are respectively formed inside the two installation discs (101), a plurality of heat exchange tubes (103) are arranged between the two installation discs (101), the insides of the two water cavities (102) are communicated through the heat exchange tubes (103), a first connecting tube (110) and a second connecting tube (120) are respectively arranged on two sides of the water tank (9), one of the water chambers (102) is communicated with the inside of the cooling part (8) through a first connecting pipe (110), the other water chamber (102) is communicated with the inside of the drying part (7) through a second connecting pipe (120), a third connecting pipe (130) is arranged at one side of the water tank (9), and the inside of the water tank (9) is communicated with the inside of the cleaning part (5) through the third connecting pipe (130).
2. The automatic latex mattress production line of claim 1, wherein: twelve heat exchange tubes (103) are arranged, two ends of twelve heat exchange tubes (103) are respectively positioned at the outer edges of the two mounting discs (101), and the heat exchange tubes (103) are spiral.
3. The automatic latex mattress production line of claim 1, wherein: the blow-drying device (6) comprises a mounting rack (610), wherein a fixing rod (611) is arranged on the inner side of the mounting rack (610), two ends of the fixing rod (611) are fixedly connected with two sides of the mounting rack (610) respectively, and a sleeve rod (612) is sleeved on the outer side of the fixing rod (611).
4. The automated latex mattress production line of claim 3, wherein: the inboard of mounting bracket (610) is equipped with driving motor (620), the upside of driving motor (620) and the upper wall fixed mounting of mounting bracket (610), the one end of driving motor (620) is equipped with carousel (621), the middle part fixed connection of the one end of driving motor (620) output shaft and carousel (621).
5. The automated latex mattress production line of claim 4, wherein: outer fringe department on carousel (621) one side is equipped with fixed axle (630), the one end of fixed axle (630) and the lateral wall fixed connection of carousel (621), the top of dead lever (611) is equipped with L type connecting rod (631), the one end of L type connecting rod (631) is rotated with the one end of fixed axle (630) and is connected, the other end of L type connecting rod (631) is articulated with the one end of loop bar (612).
6. The automated latex mattress production line of claim 3, wherein: the outside cover of dead lever (611) one end is equipped with spring (640), the both ends of spring (640) respectively with the lateral wall of mounting bracket (610) and the end wall fixed connection of loop bar (612).
7. The automated latex mattress production line of claim 3, wherein: the lower part of loop bar (612) is equipped with fixed water pipe (650), the lateral wall of fixed water pipe (650) and the lower extreme fixed connection of loop bar (612), one side of fixed water pipe (650) is equipped with a plurality of nozzle (651), a plurality of nozzle (651) all communicate with the inside of fixed water pipe (650).
8. The automated latex mattress production line of claim 7, wherein: the air conditioner is characterized in that an exhaust fan (660) is arranged at the bottom of the rack (1), the upper end of the exhaust fan (660) is fixedly mounted on the upper wall of the rack (1), and an air outlet of the exhaust fan (660) is communicated with the inside of the fixed water pipe (650).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922177024.5U CN211917479U (en) | 2019-12-08 | 2019-12-08 | Automatic latex mattress production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922177024.5U CN211917479U (en) | 2019-12-08 | 2019-12-08 | Automatic latex mattress production line |
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| Publication Number | Publication Date |
|---|---|
| CN211917479U true CN211917479U (en) | 2020-11-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922177024.5U Active CN211917479U (en) | 2019-12-08 | 2019-12-08 | Automatic latex mattress production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211917479U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114801017A (en) * | 2022-05-26 | 2022-07-29 | 云南建晟睡眠科技股份有限公司 | Energy-saving sponge forming die operation line |
-
2019
- 2019-12-08 CN CN201922177024.5U patent/CN211917479U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114801017A (en) * | 2022-05-26 | 2022-07-29 | 云南建晟睡眠科技股份有限公司 | Energy-saving sponge forming die operation line |
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| TR01 | Transfer of patent right |
Effective date of registration: 20230901 Address after: Room 2601, 2602, 2603, 2604, No. 152-2 Huangbian North Road, Helong Street, Baiyun District, Guangzhou City, Guangdong Province, 510000 Patentee after: Guangdong Sweet Secret Innovation Technology Co.,Ltd. Address before: Room 602, block 3, Tian'an center, 31 Jihua East Road, Guicheng Street, Nanhai District, Foshan City, Guangdong Province Patentee before: Foshan Kalmans Technology Co.,Ltd. |
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| TR01 | Transfer of patent right |