CN211901492U - Gearbox and filter mounting structure thereof - Google Patents

Gearbox and filter mounting structure thereof Download PDF

Info

Publication number
CN211901492U
CN211901492U CN201922489339.3U CN201922489339U CN211901492U CN 211901492 U CN211901492 U CN 211901492U CN 201922489339 U CN201922489339 U CN 201922489339U CN 211901492 U CN211901492 U CN 211901492U
Authority
CN
China
Prior art keywords
gear
assembly
oil pump
shaft
valve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201922489339.3U
Other languages
Chinese (zh)
Inventor
陆立峰
金刚强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Jindao Technology Co ltd
Original Assignee
Zhejiang Jindao Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhejiang Jindao Technology Co ltd filed Critical Zhejiang Jindao Technology Co ltd
Priority to CN201922489339.3U priority Critical patent/CN211901492U/en
Application granted granted Critical
Publication of CN211901492U publication Critical patent/CN211901492U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • General Details Of Gearings (AREA)

Abstract

The utility model discloses a gearbox and a filter mounting structure thereof, which comprises a first shell, a second shell, a differential mechanism assembly and a gear shifting assembly which are arranged on the first shell, and a transmission assembly which is arranged on the second shell, wherein the differential mechanism assembly and the transmission assembly are respectively positioned at two opposite sides of the first shell, and the gear shifting assembly is positioned in the first shell; the transmission assembly comprises a torque converter assembly and a PTO assembly, the torque converter assembly comprises a hydraulic torque converter, a pump hub, a first gear and a turbine shaft, the hydraulic torque converter is connected with the gear shifting assembly through the turbine shaft, the pump hub is fixedly connected with the hydraulic torque converter, and the first gear is fixedly connected with the pump hub; the oil pump assembly is arranged on the second shell and comprises an external oil pump and an internal engagement oil pump; the two ends of the oil pump assembly are respectively connected with a filter and a filter, the filter is arranged in the first shell, and the filter is transversely arranged outside the first shell; thereby facilitating the maintenance of the filter.

Description

Gearbox and filter mounting structure thereof
Technical Field
The invention relates to the technical field of forklifts, in particular to a gearbox and a filter mounting structure thereof.
Background
Due to the characteristics of stability and comfort of hydraulic drive, hydraulic drive is increasingly widely applied to various machines.
The pressure of most mechanical hydraulic systems comes from a hydraulic pump, and the driving modes of the hydraulic pump are divided into two modes of direct driving of an engine and transmission of a belt pulley of the whole vehicle. The power take-off device is widely used in a small-tonnage forklift through a direct driving mode of a diesel engine, so that a PTO output interface used for driving a hydraulic pump needs to be designed on the diesel engine matched with the small-tonnage forklift to realize power transmission of the PTO.
Therefore, chinese patent publication No. CN200978935Y discloses a forklift hydraulic transmission gearbox with a power take-off (i.e., PTO interface) that has a larger crude oil filtering area and is convenient for mounting an external oil pump. The forklift hydraulic transmission gearbox with the power take-off port comprises a differential, a gear shift gearbox and a hydraulic torque converter, wherein the differential is connected with the gear shift gearbox, a second shell is arranged on the gear shift gearbox, the hydraulic torque converter is arranged in the second shell, an internal meshing oil pump is arranged on the second shell, and a first power take-off port for driving an external oil pump is arranged on the internal meshing oil pump; the utility model has the advantages that: the hydraulic device on the forklift can be arranged on the two power take-off ports, and the power of the oil pump is obtained through the power take-off ports, so that the hydraulic device of the forklift is greatly convenient to arrange; a connecting seat with an oil channel is arranged between the guide wheel shaft and the second shell, so that the oil channel of the hydraulic torque converter is communicated with the oil channel of the gear shifting gearbox, and an oil inlet channel and an oil return channel of the torque converter are formed; the mounting position of the crude oil filter is changed from mounting on the upper part of the gear shifting gearbox to mounting on the lower part of the gear shifting gearbox, so that the filtering area of the crude oil filter is increased, and the resistance of the crude oil filter is reduced; the gear tooth width of the internal meshing oil pump is increased, and the oil supply capacity of the internal meshing oil pump is improved.
However, those skilled in the art find that the above invention has the following technical problems in the process of use:
1) the PTO transmission structure of the invention is not compact enough, and has improved space;
2) the installation directions of the screws cannot be guaranteed to be consistent in the assembling process of the gearbox body due to the gearbox body structure of the gearbox and the PTO transmission structure, so that the assembling reference of the whole gearbox cannot be unified, the matching precision and the installation precision of the assembled gearbox cannot be guaranteed, and the efficiency of the PTO transmission structure is seriously influenced;
3) in the structure of external oil pump's mounting structure PTO interface promptly, the internal gearing oil pump is located the outside, leads to the PTO interface unstable easily, and assembles the difficulty, and assembly cost is great.
Disclosure of Invention
In order to solve the technical problem, the invention provides a gearbox and a filter mounting structure thereof, and a filter on the filter mounting structure is convenient to maintain.
In order to achieve the purpose, the invention adopts the following technical scheme:
a filter mounting structure comprises a first shell, a second shell, a differential mechanism assembly, a gear shifting assembly and a transmission assembly, wherein the first shell and the second shell are fixedly connected through a plurality of first bolts and third bolts;
the transmission assembly comprises a torque converter assembly and a PTO assembly, the torque converter assembly comprises a hydraulic torque converter, a pump hub, a first gear and a turbine shaft, the hydraulic torque converter is connected with the gear shifting assembly through the turbine shaft, the pump hub is fixedly connected with the hydraulic torque converter, and the first gear is fixedly connected with the pump hub; it is characterized in that the preparation method is characterized in that,
the oil pump assembly is arranged on the second shell and comprises an external oil pump and an internal engagement oil pump;
the both ends of oil pump assembly have connect filter and filter respectively, the filter is installed inside first casing, the filter is transversely installed in first casing outside.
Preferably, a valve assembly is provided, the valve assembly being mounted on the first housing, the filter being mounted laterally to the side of the valve assembly.
Preferably, the valve assembly comprises a two-position three-way electromagnetic reversing valve, an electro-hydraulic proportional reversing valve A, an electro-hydraulic proportional reversing valve B, a main pressure regulating valve, a hydraulic torque converter and an overflow valve.
Preferably, the valve assembly includes a main pressure regulating valve, an overflow valve, a inching valve, a cushion valve, a shift valve, and a compensation valve.
Preferably, the PTO assembly comprises a first shaft sleeve, an intermediate shaft and a PTO shaft, wherein the intermediate shaft is sleeved with an intermediate gear, the PTO shaft is sleeved with an oil pump driving gear, an internal meshing oil pump and an oil pump end cover, the PTO shaft is provided with a first through hole along the axial direction of the PTO shaft, the first shaft sleeve is fixedly connected with a second shell through a second bolt, the first shaft sleeve is sleeved on the turbine shaft, one end of the first shaft sleeve is positioned in a pump hub, the intermediate gear is meshed with the first gear and is in transmission fit with the PTO shaft, and the intermediate shaft is fixedly connected with the second shell through a third bolt; the PTO shaft is arranged in the second shell, the inner meshing oil pump is meshed with the oil pump driving gear, the inner meshing oil pump and the oil pump end cover are fixedly connected with the second shell, one end, close to the oil pump end cover, of the first through hole is provided with an inner spline and is a PTO interface, and the PTO interface is used for installing an external oil pump.
Preferably, the first bolt, the second bolt and the third bolt are all installed in a direction away from the torque converter.
Preferably, an oil pump driven gear is provided, the oil pump driven gear being spline-mounted on the PTO shaft, the oil pump driven gear being in mesh with the first gear.
Preferably, the oil pump end cover is located outside the internal meshing oil pump.
Preferably, the gear shift assembly comprises an input shaft, an output shaft, a gear assembly, a forward gear clutch and a backward gear clutch which are positioned in the first shell, a third gear is fixedly mounted on the output shaft, the gear assembly comprises a first gear shaft and a spiral bevel gear which are fixedly connected, the input shaft is in transmission fit with the turbine shaft, the output shaft is in transmission fit with the input shaft, the third gear is in transmission fit with the spiral bevel gear, and the first gear shaft is in transmission fit with the differential assembly.
A transmission characterized by comprising a filter mounting structure as described above.
The invention has the technical effects that:
1) the filter is transversely installed and is easy to maintain.
Drawings
FIG. 1 is a first schematic structural view of the transmission of the present invention;
FIG. 2 is a second schematic structural view of the transmission of the present invention (with the first and second housings omitted);
FIG. 3 is a partial cross-sectional view of the transmission of the present invention;
FIG. 4 is a partial cross-sectional view of the transmission PTO drive configuration of the transmission of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 of the present invention;
FIG. 6 is a left side view of FIG. 1;
FIG. 7 is a schematic view of the first housing of the present invention;
FIG. 8 is a right side view of FIG. 7;
FIG. 9 is a schematic structural view of a second housing of the present invention;
fig. 10 is a right side view of fig. 9.
Description of reference numerals: 101. a first bolt; 102. a third bolt; 1. a first housing; 11. a first platform; 12. a second oil inlet; 2. a second housing; 30. a differential assembly; 31. a hydraulic torque converter; 32. a pump hub; 33. a first gear; 34. a turbine shaft; 35. a first bushing; 36. an intermediate shaft; 37. a PTO shaft; 38. an intermediate gear; 39. an oil pump driven gear; 40. an oil pump drive gear; 41. an internal engagement oil pump; 42. an oil pump end cover; 103. a second bolt; 43. an input shaft; 44. an idler shaft; 45. an output shaft; 151. a forward clutch; 131. a reverse gear clutch; 48. a forward gear; 49. a reverse gear; 50. a second gear; 51. a third gear; 52. a first gear shaft; 53. a spiral bevel gear; 21. a second platform; 22. a first oil inlet; 23. a first oil outlet; 361. a first oil passage; 362. a first gap; 311. an elastic plate; 201. a filter; 202. a filter; 20. an oil pump assembly; 10. a valve assembly.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
A transmission as shown in fig. 1-3, 4 and 6, comprising a first housing 1 and a second housing 2 fixedly connected by a plurality of first bolts 101 and third bolts 102, a differential assembly 30 and a gear shift assembly mounted on the first housing 1, and a transmission assembly mounted on the second housing 2, wherein the differential assembly 30 and the transmission assembly are respectively located at two opposite sides of the first housing 1, and the gear shift assembly is located in the first housing 1;
the transmission assembly comprises a torque converter assembly and a PTO assembly, the torque converter assembly comprises a hydraulic torque converter 31, a pump hub 32, a first gear 33 and a turbine shaft 34, the hydraulic torque converter 31 is connected with the gear shifting assembly through the turbine shaft 34, the pump hub 32 is fixedly connected with the hydraulic torque converter 31, and the first gear 33 is fixedly connected with the pump hub 32;
the PTO assembly comprises a first shaft sleeve 35, an intermediate shaft 36 and a PTO shaft 37, wherein the intermediate shaft 36 is sleeved with an intermediate gear 38, the PTO shaft 37 is sequentially sleeved with an oil pump driven gear 39, an oil pump driving gear 40, an internal meshing oil pump 41 and an oil pump end cover 42 along the same direction, the oil pump driving gear 40 is installed on the PTO shaft 37 through a flat key, the oil pump driven gear 39 is installed on the PTO shaft 37 through a spline, the PTO shaft 37 is provided with a first through hole along the axial direction of the PTO shaft, the first shaft sleeve 35 is fixedly connected with the second shell 2 through a second bolt 103, the first shaft sleeve 35 is sleeved on the turbine shaft 34, one end of the first shaft sleeve is located in the pump hub 32, the intermediate gear 38 is respectively meshed with the oil pump driven gear 39 and the first gear 33, and the intermediate shaft 36; the PTO shaft 37 is mounted inside the second housing 2, the internal meshing oil pump 41 is meshed with the oil pump driving gear 40, the internal meshing oil pump 41 and the oil pump end cover 42 are fixedly connected with the second housing 2, and one end of the first through hole, which is close to the oil pump end cover 42, is provided with an internal spline and is a PTO interface; the PTO interface is used for connecting an external oil pump;
through addding oil pump driven gear 39 and making when installing PTO axle 37 need not be too big with the port internal diameter that is used for installing crescent oil pump 41 on the second casing 2, just so have the space directly at second casing 2 surface mounting crescent oil pump 41, install oil pump end cover 42 in crescent oil pump 41's the outside again, so both had fine guard action to crescent oil pump 41, oil pump end cover 42 also can be more convenient cooperate with external oil pump simultaneously.
The gear shift assembly comprises an input shaft 43, an idler shaft 44, an output shaft 45 and a gear assembly which are positioned in the first shell 1, as well as a forward gear clutch 151 and a backward gear clutch 131 which are arranged on the input shaft 43, a forward gear 48 and a backward gear 49 which are fixedly arranged on the idler shaft 44, and a second gear 50 and a third gear 51 which are fixedly arranged on the output shaft 45, wherein the gear assembly comprises a first gear shaft 52 and a spiral bevel gear 53 which are fixedly connected, one end of the input shaft 43 is sleeved on the turbine shaft 34 through a spline, the other end of the input shaft is rotatably arranged on the first shell 1, one end of the idler shaft 44 is rotatably arranged on the second shell 2, the other end of the idler shaft is rotatably arranged on the first shell 1, one end of the output shaft 45 is rotatably arranged on the second shell 2, and both ends of the first gear shaft 52 are rotatably arranged on the first shell 1, the forward gear clutch 151 is in transmission fit with the forward gear 48, the reverse gear clutch 131 is in transmission fit with the reverse gear 49, the second gear 50 is meshed with the forward gear 48, the third gear 51 is in transmission fit with the spiral bevel gear 53, and the first gear shaft 52 is in transmission fit with the differential assembly 30;
the first bolt 101, the second bolt 103, and the third bolt 102 are mounted in the same direction, i.e., in a direction away from the torque converter 31.
So set up, when a plurality of spare parts in the installation second casing 2, only need install towards a direction, in the installation promptly, need not rotate the gearbox that turns in order to adjust the direction, both easy to assemble can obtain very high assembly precision again.
In the embodiment of the present application, as shown in fig. 9 and 10, a second platform 21 is arranged in the second casing 2, the second platform 21 is higher than the bottom in the second casing 2, the third bolts 102 are mounted on the second platform 21, the first bolts 101 are mounted on the bottom in the second casing 2, the intermediate shaft 36 is mounted in the second casing 2 through one of the third bolts 102, and the third bolts 102 and the first bolts 101 enclose a shape that is consistent with the cross section of the first casing 1 in the vertical plane; further preferably, the cross section of the first casing 1 on the vertical surface is rectangular, and the plurality of third bolts 102 and the plurality of first bolts 101 enclose a rectangular shape; with such a configuration, the intermediate shaft 36 is installed in the second housing 2 through the third bolt 102 for fixing the second housing 2 to the first housing 1, so that firstly, the assembly reference of the bolts is unified, and then, the assembly precision of the transmission is improved, and secondly, the intermediate shaft 36 is stably installed in the second housing 2.
In the embodiment of the present application, a first mounting hole is formed in the second platform 21, a second mounting hole is formed in the bottom of the second casing 2, and the second mounting hole is a stepped hole and is coaxial with the first mounting hole; one end of the middle shaft 36 is abutted in the plane of the second mounting hole;
the middle shaft 36 is sequentially sleeved with a first sealing ring, a first sealing gasket, a first bearing and a second sealing ring along the direction far away from the first shell 1, the first sealing ring is positioned between the bottom of the first sealing gasket and the second shell 2 and the middle shaft 36, the inner surface of the first bearing is tightly matched with the middle shaft 36, and the outer surface of the first bearing is tightly matched with the middle gear 38; the upper end surface of the first bearing abuts against the intermediate shaft 36 and the lower end surface of the first bearing abuts against the first sealing gasket; the second sealing ring is positioned between the intermediate shaft 36 and the second platform 21; the first bearing is a short cylindrical roller bearing. So set up, reach sealed purpose through first sealing washer and second sealing washer, and the second sealing washer is very short with the friction route of second platform 21 in the installation, the effectual sealing performance who guarantees the second sealing washer.
A first oil inlet 22 and a first oil outlet 23 are formed in the second shell 2, a first oil duct 361 is formed in the first shaft sleeve 35, a first gap 362 is reserved between the first shaft sleeve 35 and the turbine shaft 34, the first oil duct 361 is communicated with the first oil outlet 23, and the first gap 362 is respectively communicated with the interior of the hydraulic torque converter 31 and the first oil inlet 22; further preferably, the first shaft sleeve 35 includes a first base, a first shaft body and a second shaft body which are integrally formed, the first base is fixedly connected with the second housing 2 through a plurality of second bolts 103, and the first shaft body and the first base are provided with a first oil passage 361 together. With this arrangement, only one first oil channel 361 is provided on the first sleeve 35, and the first gap 362 is left as the second oil channel, so that the first base, the first shaft body, and the second shaft body can be integrally formed without being fixedly connected by bolts, and the installation direction of the second bolt 103 can be the same as the installation direction of the first bolt 101 and the third bolt 102.
In the embodiment of the present application, a fourth bearing and a fifth seal ring are further sleeved on one end of the input shaft 43 close to the turbine shaft 34, an inner surface of the fourth bearing is tightly fitted with the input shaft 43, an outer surface of the fourth bearing is tightly fitted with the second housing 2, and the fifth seal ring abuts against the second housing 2 and the input shaft 43; more preferably, the fourth bearing is a deep groove ball bearing. This is because the pressure oil passes along the surface of the turbine shaft 34, and therefore, it is necessary to ensure the sealing property between the input shaft 43 and the second housing 2 to ensure that no pressure oil in the first gap 362 enters the first housing 1.
In the embodiment of the present application, the pump hub 32 is fixedly connected to the torque converter 31 by welding, the first gear 33 is fixedly connected to the pump hub 32 by a bolt, a third seal ring is further provided between the pump hub 32 and the first gear 33, and a first oil seal is further provided between the first gear 33 and the second housing 2. The arrangement can ensure the stability of the pump hub 32 and the first gear 33 in the transmission process and ensure the sealing performance.
It should be noted that, although the mounting direction of the bolts between the first gear 33 and the pump hub 32 is different from that of the first bolt 101, the second bolt 103, and the third bolt 102, the first gear 33, the pump hub 32, and the torque converter 31 are integrally mounted on the second housing 2 during the assembly process of the embodiment of the present application, and therefore, the mounting reference of the entire transmission is not affected.
In the embodiment of the present application, as shown in fig. 5, there are further provided a fourth sealing ring, a second bearing and a third bearing, the inner surface of the second bearing is tightly fitted with the PTO shaft 37, and the outer surface of the second bearing is tightly fitted with the second housing 2, the inner surface of the third bearing is tightly fitted with the PTO shaft 37, and the outer surface of the third bearing is tightly fitted with the second housing 2, the fourth sealing ring is abutted against the PTO shaft 37 and the second housing 2 and is located between the second bearing and the third bearing; preferably, the second bearing and the third bearing are both deep groove ball bearings; so set up, make PTO installation convenient, guaranteed the axiality between PTO axle 37 and PTO interface again.
In the embodiment of the present application, as shown in fig. 7 and 8, the first platform 11 divides the interior of the first casing 1 into a first space and a second space, the input shaft 43, the idler shaft 44 and the output shaft 45 are located in the first space, and the gear assembly and the third gear 51 on the output shaft 45 are located in the second space;
the input shaft 43, the idler shaft 44 and the output shaft 45 are parallel to the turbine shaft 34, and the first gear shaft 52 is perpendicular to the turbine shaft 34;
the two ends of the input shaft 43 are sleeved with deep groove ball bearings;
the two ends of the idler shaft 44 are respectively sleeved with a deep groove ball bearing, the forward gear 48 and the idler shaft 44 are integrally formed, and the backward gear 49 is arranged on the idler shaft 44 through a spline;
the output shaft 45 is further sleeved with a deep groove ball bearing at one end of the second shell 2, the third gear 51 is located at the other end of the output shaft 45 and is integrally formed with the output shaft 45, the third gear 51 is a helical gear, and the second gear 50 is mounted on the output shaft 45 through a spline;
the output shaft 45 is also sleeved with two conical roller bearings in pair, the inner surfaces of the two conical roller bearings are tightly matched with the output shaft 45, and the outer surfaces of the two conical roller bearings are tightly matched with the first platform 11;
two paired tapered roller bearings are sleeved at two ends of the first gear shaft 52, the inner surfaces of the two tapered roller bearings are tightly matched with the first gear shaft 52, and the outer surfaces of the two tapered roller bearings are tightly matched with the first shell 1.
In the embodiment of the present application, the first housing 1 is provided with a second oil inlet 12, the input shaft 43 is provided with a second oil passage, a third oil passage and a fourth oil passage along the axial direction, the second oil passage, the third oil passage and the fourth oil passage are arranged in a shape of Chinese character 'pin', the side surface of the input shaft 43 is provided with a plurality of passages respectively communicated with the second oil passage, the third oil passage and the fourth oil passage, and the second oil passage is communicated with the second oil inlet 12.
In the embodiment of the present application, an elastic plate 311 is disposed on the side of the torque converter 31 away from the first housing 1, and the elastic plate 311 is connected to a flywheel of the engine; further, the power transmission relationship of the PTO is as follows:
engine → pump hub 32 → first gear 33 → intermediate shaft 36 → oil pump driven gear 39 → PTO shaft 37 → external oil pump;
meanwhile, the internal meshing oil pump 41 can also work normally, and the power transmission relationship is as follows:
engine → pump hub 32 → first gear 33 → intermediate shaft 36 → oil pump driven gear 39 → PTO shaft 37 → oil pump drive gear 40 → internal gear oil pump 41;
in the embodiment of the present application, the torque converter 31 is driven by the engine through the elastic plate 311, drives the pump wheel to rotate, and makes the fluid flow into the turbine wheel at high speed along the blade direction, and pushes the turbine wheel to rotate, and the stator wheel makes the torque converter generate the torque conversion effect, and transmits the torque to the hydraulic transmission gearbox input shaft 43 through the turbine shaft 34, and when the forward gear is engaged, the reverse gear clutch 131 idles, and the power transmission sequence is:
input shaft 43 → forward clutch 151 → forward gear 48 → second gear 50 → output shaft 45 → third gear 51 → spiral bevel gear 53 → differential output;
when the reverse gear is engaged, the forward clutch 151 idles, and the power transmission sequence is:
input shaft 43 → reverse clutch 131 → reverse gear 49 → idler shaft 44 → forward gear 48 → second gear 50 → output shaft 45 → third gear 51 → spiral bevel gear 53 → differential output;
in the embodiment of the present application, a valve assembly 10 and a cooler 141 installed on the outer surface of the first housing 1 are further provided, the valve assembly 10, the internal oil pump 41, the external oil pump and the cooler 141 jointly form a proportional hydraulic control system of the transmission, and the internal oil pump 41 and the external oil pump form an oil pump assembly 20 of the transmission.
The first specific structure of the valve assembly 10 comprises a two-position three-way electromagnetic directional valve, an electro-hydraulic proportional directional valve A, an electro-hydraulic proportional directional valve B, a main pressure regulating valve, a hydraulic torque converter and an overflow valve, wherein the output end of the oil pump assembly is connected with the main pressure regulating valve, the hydraulic torque converter, the overflow valve and a cooler; the forward gear clutch is connected with the two-position three-way electro-hydraulic proportional reversing valve A, the backward gear clutch is connected with the two-position three-way electro-hydraulic proportional reversing valve B, and the electro-hydraulic proportional reversing valve A and the electro-hydraulic proportional reversing valve B are connected in parallel and then connected with the output end of the oil pump assembly through the two-position three-way electromagnetic reversing valve;
the working principle is as follows: when the two-position three-way electromagnetic reversing valve, the electro-hydraulic proportional reversing valve A and the electro-hydraulic proportional reversing valve B do not work, the forward gear clutch and the backward gear clutch are both connected with an oil return path and are in a separated state, no power is transmitted, and the gearbox is in a neutral position state; when the two-position three-way electromagnetic reversing valve and the electro-hydraulic proportional reversing valve A work, part of power oil enters the forward gear clutch through the two-position three-way electromagnetic reversing valve and the electro-hydraulic proportional reversing valve A, the forward gear clutch is connected, the electro-hydraulic proportional reversing valve B does not work, the backward gear clutch is connected with an oil return oil path and is in a separation state, power is transmitted to the forward direction, and the gearbox is in a forward gear state; when the two-position three-way electromagnetic reversing valve and the electro-hydraulic proportional reversing valve B work, part of power oil enters the backward gear clutch through the two-position three-way electromagnetic reversing valve and the electro-hydraulic proportional reversing valve B, the backward gear clutch is connected, the electro-hydraulic proportional reversing valve A does not work, the forward gear clutch is connected with return oil and is in a separated state, power is transmitted in the backward direction, and the gearbox is in the backward gear state.
The second specific structure of the valve assembly 10 comprises a main pressure regulating valve, an overflow valve, a inching valve, a buffer valve, a gear shifting valve and a compensating valve, wherein an oil pump assembly is connected to a lubricating oil path through the main pressure regulating valve, a torque converter and a cooler, and is connected to an oil return path through the main pressure regulating valve and the overflow valve; the gear shifting valve is a three-position four-way valve, the forward gear clutch and the backward gear clutch are respectively connected with two working oil ports of the gear shifting valve, an oil return port of the gear shifting valve is connected with an oil return path, an oil inlet of the gear shifting valve is connected with an oil outlet of the inching valve, an oil inlet of the inching valve is connected to the oil pump assembly through a damping hole A, an oil return port of the inching valve is connected with the oil return path, an oil inlet of the buffer valve is connected with an oil outlet of the inching valve, an oil inlet of the compensation valve is connected to the oil pump assembly through a damping hole B. The inching valve is a three-position three-way valve, and the compensating valve is a two-position two-way valve;
the working principle is as follows: the oil pump assembly 20 provides power oil for the hydraulic system. The main pressure regulating valve controls the system pressure, the pressure is set to be 0.9-1.1 MPa, and redundant hydraulic oil overflows through the main pressure regulating valve, flows through the torque converter and the cooler and then enters the lubricating oil way; the pressure of the torque converter oil path is controlled by an overflow valve at 0.3-0.6 MPa.
The hydraulic oil supplied to the clutch oil path by the oil pump assembly 20 flows through the inching valve after being throttled by the damping hole, and simultaneously fills the buffer valve with liquid; when the charging pressure (shown as the pressure at the point A) reaches the set pressure, the compensation valve is converted from the normally closed function to the normally open function. The hydraulic oil supplied to the clutch oil path by the oil pump flows through the damping hole, passes through the compensating valve and then merges with the oil flowing out of the inching valve to an oil inlet (point A in the figure) of the shift valve. When the current gear shifting valve is in a neutral position, oil inlets of a forward gear clutch piston and a backward gear clutch piston are communicated with an oil return path, the clutches are in a release state, and the gearbox is in a neutral position state. When the gear shifting valve is in a left functional position, the oil path at the point A is communicated with the reverse gear clutch piston, the forward gear clutch piston is communicated with the oil return oil path, the reverse gear clutch is in an engaged state, the forward gear clutch is in a released state, and the gearbox is in a reverse gear engaged state. When the gear shifting valve is in the right functional position, the oil path at the point A is communicated with the forward gear clutch piston, and the reverse gear clutch piston is communicated with the oil return path. The forward gear clutch is in an engaged state, the reverse gear clutch is in a released state, and the gearbox is in a forward gear engaged state.
The two ends of the oil pump assembly 20 are respectively connected with a filter 202 and a filter 201, wherein the filter 202 is installed inside the first casing 1, and the filter 201 is transversely installed outside the first casing 1 and on the side of the valve assembly 10. So configured, it is easier to replace than a conventional upright filter 201.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made in the above embodiments by those of ordinary skill in the art without departing from the principle and spirit of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A filter mounting structure comprises a first shell (1) and a second shell (2) which are fixedly connected through a plurality of first bolts (101) and third bolts (102), a differential assembly (30) and a gear shifting assembly which are mounted on the first shell (1), and a transmission assembly which is mounted on the second shell (2), wherein the differential assembly (30) and the transmission assembly are respectively positioned on two opposite sides of the first shell (1), and the gear shifting assembly is positioned in the first shell (1);
the transmission assembly comprises a torque converter assembly and a PTO assembly, the torque converter assembly comprises a hydraulic torque converter (31), a pump hub (32), a first gear (33) and a turbine shaft (34), the hydraulic torque converter (31) is connected with the gear shifting assembly through the turbine shaft (34), the pump hub (32) is fixedly connected with the hydraulic torque converter (31), and the first gear (33) is fixedly connected with the pump hub (32); it is characterized in that the preparation method is characterized in that,
the oil pump assembly (20) is arranged on the second shell (2), and the oil pump assembly (20) comprises an external oil pump and an internal meshing oil pump (41);
both ends of oil pump assembly (20) have connect respectively filter (202) and filter (201), filter (202) are installed inside first casing (1), filter (201) transversely install in first casing (1) outside.
2. A filter mounting structure according to claim 1, wherein a valve assembly (10) is further provided, the valve assembly (10) being mounted on the first housing (1), and the filter (201) being laterally mounted on a side of the valve assembly (10).
3. A filter mounting structure according to claim 2, wherein the valve assembly (10) includes two-position three-way electromagnetic directional valves, electro-hydraulic proportional directional valves a and B, a main pressure regulating valve, a torque converter, and an overflow valve.
4. A filter mounting structure according to claim 2, wherein the valve assembly (10) includes a main pressure regulating valve, an overflow valve, a inching valve, a cushion valve, a shift valve, and a compensation valve.
5. A filter mounting structure according to claim 1, wherein the PTO assembly comprises a first shaft sleeve (35), an intermediate shaft (36) and a PTO shaft (37), the intermediate shaft (36) is sleeved with an intermediate gear (38), the PTO shaft (37) is sleeved with an oil pump driving gear (40), an internal meshing oil pump (41) and an oil pump end cover (42), the PTO shaft (37) is provided with a first through hole along the axial direction thereof, the first shaft sleeve (35) is fixedly connected with the second housing (2) through a second bolt (103), the first shaft sleeve (35) is sleeved on the turbine shaft (34) and one end thereof is positioned in the pump hub (32), the intermediate gear (38) and the first gear (33) are meshed and in transmission fit with the PTO shaft (37), and the intermediate shaft (36) is fixedly connected with the second housing (2) through a third bolt (102); PTO axle (37) are installed inside second casing (2), crescent oil pump (41) and oil pump driving gear (40) meshing, crescent oil pump (41) and oil pump end cover (42) and second casing (2) fixed connection, the one end that first through-hole is close to oil pump end cover (42) is equipped with the internal spline and is the PTO interface, the PTO interface is used for installing external oil pump.
6. A filter mounting structure according to claim 5, wherein the first bolt (101), the second bolt (103), and the third bolt (102) are mounted in a direction away from the torque converter (31).
7. A filter mounting structure according to claim 5, wherein an oil pump driven gear (39) is further provided, the oil pump driven gear (39) being spline-mounted on the PTO shaft (37), the oil pump driven gear (39) being in mesh with the first gear (33).
8. A filter mounting structure according to claim 5, wherein the oil pump end cover (42) is located outside the internal oil pump (41).
9. A filter mounting arrangement according to claim 1, wherein the gear shift assembly comprises an input shaft (43), an output shaft (45), a gear assembly, a forward clutch (151) and a reverse clutch (131) in the first housing (1), the output shaft (45) having a third gear (51) fixedly mounted thereon, the gear assembly comprising a first gear shaft (52) and a spiral bevel gear (53) fixedly connected thereto, the input shaft (43) being in driving engagement with the turbine shaft (34), the output shaft (45) being in driving engagement with the input shaft (43), the third gear (51) being in driving engagement with the spiral bevel gear (53), the first gear shaft (52) being in driving engagement with the differential assembly (30).
10. A transmission characterized by comprising a filter mounting structure according to any one of claims 1 to 9.
CN201922489339.3U 2019-12-30 2019-12-30 Gearbox and filter mounting structure thereof Active CN211901492U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922489339.3U CN211901492U (en) 2019-12-30 2019-12-30 Gearbox and filter mounting structure thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922489339.3U CN211901492U (en) 2019-12-30 2019-12-30 Gearbox and filter mounting structure thereof

Publications (1)

Publication Number Publication Date
CN211901492U true CN211901492U (en) 2020-11-10

Family

ID=73296462

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922489339.3U Active CN211901492U (en) 2019-12-30 2019-12-30 Gearbox and filter mounting structure thereof

Country Status (1)

Country Link
CN (1) CN211901492U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114278713A (en) * 2021-12-22 2022-04-05 采埃孚合力传动技术(合肥)有限公司 Hydraulic transmission case of small-tonnage forklift

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114278713A (en) * 2021-12-22 2022-04-05 采埃孚合力传动技术(合肥)有限公司 Hydraulic transmission case of small-tonnage forklift

Similar Documents

Publication Publication Date Title
JP5868522B2 (en) Drive system and electric vehicle equipped with the drive system
US20140234124A1 (en) Drive train cooling arrangement and method for operating same
US6540636B2 (en) Power transmission mechanism for a front and rear-wheel drive vehicle
EP1909007A1 (en) Transmission device for vehicle
US8647078B2 (en) Motor pump assembly for transmission valve body
CN113007332B (en) Lubricating and cooling system of transmission
CN211901492U (en) Gearbox and filter mounting structure thereof
CN112503144A (en) 10-gear mechanical automatic transmission
CN111005999A (en) Gear box
CN212360692U (en) Gear box
CN211901495U (en) Gearbox and external oil pump mounting structure thereof
CN211901494U (en) Gear box
CN211901493U (en) Gearbox and PTO transmission structure thereof
JP3891817B2 (en) transmission
CN110985631A (en) Gear box
CN115325110A (en) Multi-power output belt stepless speed change transmission case
CN111288139A (en) Planetary gearbox assembly
CN213017618U (en) Intermediate connecting plate of hybrid transmission and hybrid transmission with intermediate connecting plate
CN105650234A (en) Hydraulic stepless speed change device and vane pump and vane motor thereof
CN213360893U (en) Clutch device
JP4931217B2 (en) Automatic transmission input joint
CN111853216A (en) Lubricating structure on hydraulic transmission
CN216306666U (en) Gear shifting gearbox and engineering machinery gear shifting system
CN212455456U (en) Hydraulic transmission and PTO shaft setting structure thereof
CN212839319U (en) Lubricating structure on hydraulic transmission

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant