CN211888813U - Reinforcing cage production line - Google Patents

Abstract

The utility model relates to a steel reinforcement cage makes technical field, provides a steel reinforcement cage production line, put the frame, indulge the muscle and put frame, rotatory frock subassembly, stirrup clamp and get the robot, indulge the muscle clamp and get robot and reinforcing bar binding robot including the stirrup. Indulge muscle clamp and get robot and include the action wheel, be used for driving the action wheel and be rotary motion's initiative drive assembly around first axis, main pinch roller and be used for driving the main pressure drive assembly that main pinch roller removed along the first direction, the muscle is indulged in the centre gripping that can be used for jointly to the outer wheel face of action wheel and the outer wheel face of main pinch roller, indulge the muscle clamp and get the robot and get and indulge the muscle and will indulge the muscle and move to indulging muscle conveyor position indulging in indulging muscle placer clamp, the action wheel is indulging muscle conveyor position and is driving to indulge the muscle and pass each stirrup in proper order. The steel reinforcement cage production line can be used for producing steel reinforcement cages of different specifications and sizes, has higher degree of automation and simple and convenient operation, has higher manufacturing efficiency of the steel reinforcement cage, and is suitable for mass production operation of the steel reinforcement cage.

Description

Reinforcing cage production line

Technical Field

The utility model relates to a steel reinforcement cage makes technical field, especially relates to a steel reinforcement cage production line.

Background

The reinforcement cage is built the shaping by a plurality of stirrups and a plurality of vertical muscle combination, and it mainly plays tensile effect, and is used very extensively in the building field. Traditionally, the construction of current steel reinforcement cage needs to rely on the manual work to accomplish more, and it mainly takes and shifts reinforcing bars such as required stirrup and vertical reinforcement to suitable position through the manual work, and the reuse hand keeps numerous reinforcing bars and binds the operation to it to make steel reinforcement cage. The whole production operation process is difficult and complicated to operate, so that the manufacturing efficiency of the reinforcement cage is low, and the large-scale production operation is not facilitated.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a steel reinforcement cage production line aims at solving the production operation process operation difficulty of current steel reinforcement cage, loaded down with trivial details, the lower problem of manufacturing efficiency of steel reinforcement cage.

In order to achieve the above object, the utility model adopts the following technical scheme: a reinforcement cage production line, comprising:

the stirrup placing frame is arranged at the stirrup placing position and is used for placing at least two stirrups;

the longitudinal rib placing frame is arranged at the longitudinal rib placing position and is used for placing at least one longitudinal rib;

the rotary tool assembly is arranged at a manufacturing position of the steel reinforcement cage and comprises at least one stirrup clamp for fixing the stirrup, at least one longitudinal bar clamp for fixing the longitudinal bar and a rotary tool frame for bearing the stirrup clamp and the longitudinal bar clamp;

the stirrup clamping robot is used for clamping the stirrups, moving the stirrups from the stirrup placing positions to the reinforcement cage manufacturing positions and fixing the stirrups on the stirrup clamps respectively;

the longitudinal bar clamping robot comprises at least one driving wheel, at least one driving component for driving the driving wheel to rotate around a first axis, at least one main pressing wheel arranged in alignment with the driving wheel along a first direction, and at least one main pressing driving component for driving the main pressing wheel to move along the first direction, the outer wheel surface of the driving wheel and the outer wheel surface of the main pinch wheel can be used for clamping the longitudinal ribs together, the longitudinal bar clamping robot clamps the longitudinal bars at the longitudinal bar placing positions and moves the longitudinal bars to longitudinal bar conveying positions, the driving wheel drives the longitudinal bars to sequentially penetrate through the stirrups along a second direction at the longitudinal bar conveying position and fixes the longitudinal bars on the longitudinal bar clamp, the main pinch roller can rotate around a second axis under the driving of the longitudinal ribs, and the first axis and the second axis are both vertically arranged relative to the second direction;

and the steel bar binding robot is used for binding the stirrups and the longitudinal bars at the steel bar cage manufacturing position to manufacture the steel bar cage.

The utility model has the advantages that:

the utility model provides a steel reinforcement cage production line deposits numerous in quantity through the stirrup frame earlier, the stirrup that kind of difference and specification are different, and deposit numerous in quantity through indulging the muscle frame, the different muscle of indulging of specification, press from both sides the robot through the stirrup and get from the stirrup puts the frame and press from both sides required stirrup and put it one by one to each stirrup anchor clamps of locating rotatory frock frame department, after required each stirrup all is fixed on each stirrup anchor clamps, press from both sides the required muscle of indulging through action wheel and main pinch roller and get from indulging the muscle frame and get required muscle of indulging jointly, the one end that will indulging the muscle afterwards moves to one side of each stirrup, rethread initiative drive subassembly drive action wheel rotates, pass each stirrup along the second direction in proper order with the drive, and finally by indulging the muscle anchor clamps fixed. After each stirrup and each longitudinal bar are fixed at the manufacturing position of the steel reinforcement cage, the steel reinforcement binding robot can bind the to-be-connected points of the stirrups and the longitudinal bars to relatively fix the stirrups and the longitudinal bars, so that the steel reinforcement cage with the required specification can be manufactured. The utility model provides a steel reinforcement cage production line can be used for producing different specification and dimension's steel reinforcement cage, and whole production operation process's degree of automation is higher, easy and simple to handle, has higher steel reinforcement cage's manufacturing efficiency, is applicable to steel reinforcement cage's mass production operation.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the embodiments or the prior art descriptions will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive labor.

Fig. 1 is a schematic perspective view of a reinforcement cage production line provided in an embodiment of the present invention;

fig. 2 is a schematic perspective view of the longitudinal bar clamping robot shown in fig. 1;

fig. 3 is a partial schematic structural view of the longitudinal bar clamping robot provided in fig. 2;

fig. 4 is a schematic perspective view of the stirrup clamping robot provided in fig. 1;

FIG. 5 is a partial schematic structural view of the stirrup clamping robot provided in FIG. 4;

fig. 6 is a schematic perspective view of the longitudinal bar holding frame shown in fig. 1;

FIG. 7 is an enlarged view of area A-A provided in FIG. 6;

FIG. 8 is a schematic perspective view of the rotary tooling assembly shown in FIG. 1;

FIG. 9 is an enlarged view of area B-B provided in FIG. 8;

fig. 10 is a schematic perspective view of the longitudinal bar clamp provided in fig. 8.

Wherein, in the figures, the respective reference numerals:

Detailed Description

Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.

The following describes the specific implementation of the present invention in more detail with reference to specific embodiments:

referring to fig. 1-3, an embodiment of the present invention provides a steel reinforcement cage production line, which includes a stirrup placement frame 100, a longitudinal reinforcement placement frame 200, a rotary tooling assembly 300, a stirrup clamping robot 400, a longitudinal reinforcement clamping robot 500 and a reinforcement binding robot.

The stirrup placing frame 100 is arranged at the stirrup placing position and used for placing at least two stirrups; the longitudinal bar placing frame 200 is arranged at the longitudinal bar placing position and used for placing at least one longitudinal bar; the rotary tool assembly 300 is arranged at a reinforcement cage manufacturing position, and the rotary tool assembly 300 comprises at least one stirrup clamp 310 for fixing a stirrup, at least one longitudinal bar clamp 320 for fixing a longitudinal bar and a rotary tool frame 330 for bearing the stirrup clamp 310 and the longitudinal bar clamp 320; the stirrup clamping robot 400 is used for clamping stirrups, moving the stirrups from a stirrup placing position to a reinforcement cage manufacturing position, and fixing the stirrups on the stirrup clamps 310 respectively; the longitudinal bar clamping robot 500 comprises at least one driving wheel 510, at least one driving assembly 520 for driving the driving wheel 510 to rotate around a first axis, at least one main pressing wheel 530 aligned with the driving wheel 510 along a first direction, and at least one main pressing driving assembly 540 for driving the main pressing wheel 530 to move along the first direction, wherein an outer wheel surface of the driving wheel 510 and an outer wheel surface of the main pressing wheel 530 can be jointly used for clamping longitudinal bars, the longitudinal bar clamping robot 500 clamps the longitudinal bars at a longitudinal bar placing position and moves the longitudinal bars to a longitudinal bar conveying position, the driving wheel 510 drives the longitudinal bars to sequentially penetrate through stirrups along a second direction at the longitudinal bar conveying position and fixes the longitudinal bars on the longitudinal bar clamp 320, the main pressing wheel 530 can rotate around a second axis under the driving of the longitudinal bars, and the first axis and the second axis are both vertically arranged relative to the second direction; the reinforcement binding robot is used for binding the stirrups and the longitudinal reinforcements at the reinforcement cage manufacturing position to manufacture the reinforcement cage.

It should be noted that, in the embodiment, the stirrup placing frame 100 is used for orderly, categorically, quantitatively and effectively placing the stirrups of various types, so that the stirrup clamping robot 400 can accurately and rapidly obtain the stirrups of the required types and quantities, and the manufacturing efficiency of the reinforcement cage is improved to a certain extent, wherein the stirrups are placed at the stirrup placing positions when placed on the stirrup placing frame 100; still put frame 200 through indulging the muscle and make multiple specification and dimension's indulge muscle present neatly arranged, the state of putting that tiles to do benefit to and indulge the muscle clamp and get robot 500 and can accurately, effectively, acquire the muscle of indulging of required specification and dimension, quantity rapidly, further ensure and improved steel reinforcement cage's manufacturing efficiency, wherein, be in when indulging the muscle and put frame 200 and indulge the muscle locating position.

It should be noted that, in the present embodiment, by providing the corresponding clamp assemblies on the rotary tool rack 330, each steel bar for manufacturing the steel bar cage is fixed in an auxiliary manner, wherein the stirrup holder 310 of the holder assembly can be used for fixing a stirrup, and the longitudinal bar holder 320 can be used for fixing a longitudinal bar, based on which, the stirrups (i.e. the stirrups fixed by the stirrup fixture 310) at the reinforcement cage manufacturing position and the longitudinal bars (i.e. the longitudinal bars fixed by the longitudinal bar fixture 320) at the reinforcement cage manufacturing position can be fixed in relative positions, and have a certain position accuracy, without the need of manually supporting and maintaining the stirrups and the longitudinal bars, thereby further ensuring and improving the manufacturing efficiency of the reinforcement cage, the clamp assemblies which are required to be correspondingly built for the reinforcement cages with different structures and sizes are different, and the appropriate stirrup clamp 310 and the longitudinal bar clamp 320 are selected according to actual application scenes.

It should be further noted that the arrangement position of the driving wheel 510 of the longitudinal bar clamping robot 500 is relatively fixed, the main pressing driving assembly 540 may drive the main pressing wheel 530 to move along the first direction relative to the driving wheel 510, when the distance between the main pressing wheel 530 and the driving wheel 510 is greater than or equal to the radial dimension of the longitudinal bar to be clamped and the longitudinal bar clamping robot 500 moves to the longitudinal bar arrangement position, the longitudinal bar may be located between the main pressing wheel 530 and the driving wheel 510, at this time, the main pressing wheel 530 supports the longitudinal bar, and then the main pressing driving assembly 540 drives the main pressing wheel 530 to drive the longitudinal bar to move along the first direction relative to the driving wheel 510, and gradually reduce the distance between the main pressing wheel 530 and the driving wheel 510 until the longitudinal bar is relatively tightly clamped between the two, so as to complete the longitudinal bar clamping operation, and then the longitudinal bar may be transferred to the longitudinal bar conveying position by the longitudinal bar clamping robot 500. When the longitudinal bars are located at the longitudinal bar conveying position, the longitudinal bars are located on the same side of each stirrup as a whole, then the driving wheel 510 is driven by the driving assembly 520 to rotate around a first axis (namely the central axis of the driving wheel 510), and an acting force in a tangential direction (perpendicular to the outer wheel surface) is generated on the longitudinal bars at the contact points of the driving wheel 510 and the longitudinal bars, so that the longitudinal bars can be pushed to move in a second direction, and one end of each longitudinal bar penetrates through all stirrups required to penetrate through; meanwhile, based on the friction force between the main pressing wheel 530 and the longitudinal ribs, the longitudinal ribs drive the main pressing wheel 530 to rotate around the second axis (namely, the central axis of the main pressing wheel 530), and based on the rotation motion, the main pressing wheel 530 generates an acting force along the tangential direction of the longitudinal ribs at the contact points of the main pressing wheel and the longitudinal ribs so as to further push the longitudinal ribs to move along the second direction, so that the moving efficiency of the longitudinal ribs can be further improved, and the manufacturing efficiency of the reinforcement cage is further improved. Therefore, the muscle clamp of indulging that this embodiment provided gets robot 500 not only can realize indulging the muscle press from both sides and get the operation, still can be fast with indulging the muscle directly and pass each stirrup, and need not like prior art generally, through pressing from both sides earlier and getting indulge the muscle and make it pass a stirrup, the muscle is indulged in the release again, shifts to the opposite side of the stirrup that has passed, presss from both sides again and gets indulge the muscle and continue to make its mode completion that passes next stirrup and wear the muscle operation of indulging to can improve the muscle transport efficiency by a great extent, thereby can improve the manufacturing efficiency of steel reinforcement cage.

Specifically, the manufacturing process of the reinforcement cage of the embodiment is basically as follows: press from both sides from the stirrup and get a suitable stirrup from stirrup putting frame 100 through stirrup clamp robot 400 earlier to shift this stirrup from stirrup putting position to steel reinforcement cage manufacturing position, and fix this stirrup through stirrup anchor clamps 310, can repeat this operation until required stirrup is all fixed finishing. Subsequently, the rethread is indulged muscle clamp and is got robot 500 and is got a required muscle of indulging from indulging muscle put frame 200 and press from both sides to move to indulging muscle transport position from indulging muscle put position, and at this moment, indulge the muscle and wholly be in same one side of each stirrup, drive action wheel 510 through initiative drive assembly 520 drive afterwards, can make the one end footpath of indulging the muscle directly pass each stirrup, and support, fix this muscle of indulging through indulging muscle anchor clamps 320. When all longitudinal bars and stirrups are located at the manufacturing positions of the reinforcement cage, and each stirrup is fixed by the stirrup fixture 310 and each longitudinal bar is fixed by the longitudinal bar fixture 320, each stirrup and each longitudinal bar to-be-connected point are bound by the reinforcement binding robot, so that each stirrup and each longitudinal bar are also in a relative position fixing state under the condition that the stirrup-free fixture 310 and the longitudinal bar fixture 320 are fixed, and the required reinforcement cage can be manufactured.

The embodiment of the utility model provides a steel reinforcement cage production line deposits numerous in quantity earlier through stirrup placement frame 100, the stirrup of different kinds and specification difference, and put frame 200 through indulging the stirrup and deposit numerous in quantity, the different vertical muscle of specification, press from both sides through the stirrup and get robot 400 and press from both sides from stirrup placement frame 100 and get required stirrup and put it one by one to each stirrup anchor clamps 310 of locating rotatory frock frame 330 department, after required each stirrup all is fixed on each stirrup anchor clamps 310, press from both sides from indulging on stirrup placement frame 200 and get required vertical muscle through action wheel 510 and main pinch roller 530 jointly, the one end that will indulge the muscle afterwards moves to one side of each stirrup, rethread initiative drive assembly 520 drives action wheel 510 and rotates, pass each stirrup along the second direction in proper order with driving vertical muscle, and finally fixed by vertical muscle anchor clamps 320. After each stirrup and each longitudinal bar are fixed at the manufacturing position of the steel reinforcement cage, the steel reinforcement binding robot can bind the to-be-connected points of the stirrups and the longitudinal bars to relatively fix the stirrups and the longitudinal bars, so that the steel reinforcement cage with the required specification can be manufactured. The embodiment of the utility model provides a steel reinforcement cage production line can be used for producing different specification and dimension's steel reinforcement cage, and whole production operation process's degree of automation is higher, easy and simple to handle, has higher steel reinforcement cage's manufacturing efficiency, is applicable to steel reinforcement cage's mass production operation.

Referring to fig. 1, in this embodiment, the reinforcement cage production line further includes a reinforcement cage storage rack 600 and a reinforcement cage transfer robot, wherein the reinforcement cage storage rack 600 is disposed at a reinforcement cage storage position and is used for storing at least one reinforcement cage; the reinforcement cage transfer robot is used for moving the reinforcement cage from the reinforcement cage manufacturing position to the reinforcement cage storage position.

It should be noted that, after the reinforcement cage is manufactured, the reinforcement cage transfer robot in this embodiment transfers the reinforcement cage on the rotary tool rack 330 to the reinforcement cage storage rack 600, and at this time, the reinforcement cage is in the reinforcement cage storage position. Based on the setting of this embodiment, can realize the automatic transport of steel reinforcement cage, improve steel reinforcement cage's handling efficiency to vacate space and compression time for the manufacturing of next steel reinforcement cage, thereby can further improve the degree of automation of whole production operation process, and further ensure and improved steel reinforcement cage's manufacturing efficiency.

It is added that the reinforcement cage manufacturing line further includes an end storage rack 700 for storing the end actuator. Through the setting of end storage rack 700, can deposit remaining or be used for carrying the steel reinforcement cage, or be used for pressing from both sides the end actuating mechanism of getting the reinforcing bar etc. to do benefit to and change the use to the end actuating mechanism of each robot, can reduce the occupation space of steel reinforcement cage production line to a certain extent.

Referring to fig. 1-3, in the present embodiment, the longitudinal bar clamping robot 500 further includes at least one driven wheel 550, at least one driven wheel 560 aligned with the driven wheel 550 in a first direction, and at least one driven wheel driving assembly 570 for driving the driven wheel 560 to move in the first direction, the driven wheel 550 and the driving wheel 510 are disposed in parallel and spaced apart in a second direction, the driven wheel 550 and the driven wheel 560 are used for supporting the longitudinal bar, and when the longitudinal bar moves in the second direction, the driven wheel 550 and the driven wheel 560 can rotate around their central axes under the driving of the longitudinal bar.

It should be noted that driven wheel 550 and driving wheel 510 are spaced apart in the second direction, and driven wheel 560 is aligned with driven wheel 550 in the first direction. Similarly, the slave pressing driving assembly 570 can drive the slave pressing wheel 560 to move in a first direction relative to the slave driving wheel 550, when the distance between the master pressing wheel 530 and the master driving wheel 510 is greater than or equal to the radial dimension of the longitudinal bar to be clamped, the distance between the slave pressing wheel 560 and the slave driving wheel 550 is greater than or equal to the radial dimension of the longitudinal bar to be clamped, and the longitudinal bar clamping robot 500 moves to the longitudinal bar placing position, the longitudinal bar can be positioned between the master pressing wheel 530 and the master driving wheel 510 and between the slave pressing wheel 560 and the slave driving wheel 550, at this time, the master pressing wheel 530 and the slave pressing wheel 560 support the longitudinal bar together, so that the straightness of the longitudinal bar can be guaranteed, the support effect of the longitudinal bar can be guaranteed, and then, the slave pressing driving assembly 570 drives the slave pressing wheel 560 to drive the longitudinal bar to move in the first direction synchronously with the master pressing wheel 530 and the master driving wheel 510 until the longitudinal bar is relatively tightly clamped between the master pressing, can accomplish steadily, steadily indulge the muscle press from both sides the operation of getting, further improve and indulge the muscle and press from both sides the centre gripping effect of robot 500 to indulging the muscle, further improve and indulge the muscle and press from both sides the stability ability of robot 500.

It should be noted that, similar to the main pressing wheel 530, when the longitudinal rib moves in the second direction under the driving of the driving wheel 510, based on the friction between the slave pressing wheel 560 and the longitudinal rib, and between the slave driving wheel 550 and the longitudinal rib, the longitudinal rib will drive the slave driving wheel 550 to rotate around the central axis thereof, and drive the slave pressing wheel 560 to rotate around the central axis thereof in the direction opposite to the slave driving wheel 550, and based on this, the slave pressing wheel 560 and the slave driving wheel 550 will respectively generate acting forces in the tangential direction and the same direction to the longitudinal rib at the contact point between the slave pressing wheel and the longitudinal rib, so as to further push the longitudinal rib to move in the second direction, thereby further improving the moving efficiency of the longitudinal rib, i.e. further improving the manufacturing efficiency of the steel reinforcement cage.

Referring to fig. 1-3, in the present embodiment, the driving wheel 510 has an annular driving limiting groove 511 formed on an outer circumferential surface thereof, the main pressing wheel 530 has an annular main pressing limiting groove 531 formed on an outer circumferential surface thereof and opposite to the driving limiting groove 511, and the driving limiting groove 511 and the main pressing limiting groove 531 are used together for limiting the longitudinal bars from moving axially relative to the driving wheel 510.

It should be noted here that the active limiting groove 511 and the main pressing limiting groove 531 are disposed in an aligned manner, and can be enclosed to form a clamping space, when the longitudinal bar is clamped between the driving wheel 510 and the main pressing wheel 530, the longitudinal bar will be limited in the clamping space, so that the axial movement of the longitudinal bar relative to the driving wheel 510 in the process of being stressed can be limited, the straightness of the longitudinal bar in the operation of penetrating the longitudinal bar is ensured, the clamping effect of the main pressing wheel 530 and the driving wheel 510 on the longitudinal bar can be further improved, the stability of the longitudinal bar clamping robot 500 when the main pressing wheel 530 and the driving wheel 510 push the longitudinal bar to move is improved, and the stability of the longitudinal bar clamping robot is further improved.

Referring to fig. 1, 4-5, in the present embodiment, the stirrup clamping robot 400 includes at least one stirrup clamping assembly 410 for clamping a stirrup and at least one stirrup clamping actuator 420 for supporting and driving the stirrup clamping assembly 410 to operate, the stirrup clamping assembly 410 includes a first stirrup clamping member 411, a second stirrup clamping member 412 disposed opposite to the first stirrup clamping member 411 and used together with the first stirrup clamping member 411 for clamping a stirrup, and the stirrup clamping sliding connection seat 413 connected with the stirrup clamping driver 420, wherein the stirrup clamping sliding connection seat 413 is provided with a stirrup clamping sliding connection groove 4131 on the side surface deviating from one side of the stirrup clamping driver 420, the stirrup clamping sliding connection groove 4131 is matched with the first stirrup clamping piece 411 and the second stirrup clamping piece 412 in a sliding connection mode, and the first stirrup clamping piece 411 and the second stirrup clamping piece 412 can move oppositely or move back to back along the stirrup clamping sliding connection groove 4131 under the driving of the stirrup clamping driver 420.

It should be noted that the stirrup clamping driver 420 may drive the first stirrup clamping member 411 and the second stirrup clamping member 412 to move toward or away from each other along the stirrup clamping sliding groove 4131, when the first stirrup clamping member 411 and the second stirrup clamping member 412 move away from each other along the stirrup clamping sliding groove 4131, the distance between the first stirrup clamping member 411 and the second stirrup clamping member 412 will gradually increase, and when the distance between the first stirrup clamping member 411 and the second stirrup clamping member 412 is greater than the radial dimension of the stirrup, the stirrup may enter the middle of the first stirrup clamping member 411 and the second stirrup clamping member 412 to be clamped by the first stirrup clamping member 411 and the second stirrup clamping member 412 together, or may leave the middle of the first stirrup clamping member 411 and the second stirrup clamping member 412 to release the stirrup; on the contrary, when the first stirrup clamping piece 411 and the second stirrup clamping piece 412 move towards each other along the stirrup clamping sliding groove 4131, the distance between the first stirrup clamping piece 411 and the second stirrup clamping piece 412 is gradually reduced, when the distance between the first stirrup clamping piece 411 and the second stirrup clamping piece 412 is equal to the radial dimension of the stirrup, the first stirrup clamping piece 411 and the second stirrup clamping piece 412 generate stirrup clamping force to the stirrup, and at the moment, the first stirrup clamping piece 411 and the second stirrup clamping piece 412 clamp the stirrup together.

This embodiment drives first stirrup holder 411 and second stirrup holder 412 through stirrup centre gripping driver 420 and moves in opposite directions or move back to back in order to realize the clamp of stirrup and release operation along stirrup centre gripping slip-on groove 4131, and the robot 400 can realize the removal of stirrup centre gripping driver 420, first stirrup holder 411 and second stirrup holder 412 based on the stirrup is got afterwards to can accomplish the clamp of stirrup and get, shift and place the operation. Based on the setting of this embodiment, can replace artifical clamp of accomplishing the stirrup to get and place the operation, need not manual operation and also need not personnel's control, very big degree is used manpower sparingly, reduce cost, and very big degree has improved steel reinforcement cage's manufacturing efficiency.

Referring to fig. 1 and 6-7, in this embodiment, the longitudinal bar holding frame 200 includes a longitudinal bar supporting assembly 210, a longitudinal bar feeding assembly 220, and at least one longitudinal bar holding assembly 230, where the longitudinal bar holding assembly 230 includes at least two slide rail structures 231 spaced from each other, at least two limiting structures 232 aligned with the slide rail structures 231, and at least two blocking structures 233 spaced from each other and disposed at one end of the slide rail structure 231 close to the longitudinal bar clamping robot 500, one end of the slide rail structure 231 facing away from the longitudinal bar clamping robot 500 is inclined upward relative to the other end thereof, each longitudinal bar can slide from one end of the slide rail structure 231 facing away from the longitudinal bar clamping robot 500 to the other end thereof and is blocked by the blocking structures 233, and the limiting structures 232 are configured to limit passage of each stacked longitudinal bar when each longitudinal bar slides down along the slide rail structure 231; the longitudinal rib feeding assembly 220 comprises a feeding support member 221, a feeding driver 222 for driving the feeding support member 221 to ascend and descend, and a feeding fixing member 223 for fixing the feeding driver 222, wherein the feeding support member 221 can push a longitudinal rib blocked by the blocking structure 233 under the driving of the feeding driver 222.

It should be noted that there is at least one longitudinal rib placing assembly 230, and one longitudinal rib placing assembly 230 can be used to make a group of longitudinal ribs (the longitudinal ribs can be divided according to the radial size and length of the longitudinal ribs) present a neat and tiled placing manner, that is, the number of the longitudinal rib placing assemblies 230 should be set according to the number of categories into which the longitudinal ribs are divided. Optionally, when the number of the longitudinal rib placing assemblies 230 is more than two, each longitudinal rib placing assembly 230 is arranged at intervals from top to bottom. In a longitudinal rib placing component 230, at least two slide rail structures 231 should be arranged to form a certain supporting force at two supporting points for each longitudinal rib placed on the slide rail structures 231, so that each longitudinal rib is in a relatively stable state, and the situation that each longitudinal rib is tilted, unstable, falls off from the side and the like is avoided. Subsequently, based on the setting that the slide structure 231 deviates from the one end of indulging muscle clamp and getting robot 500 relative to its other end tilt up, can make the vertical muscle of placing on slide structure 231 follow slide structure 231 and get robot 500's one side landing to being close to vertical muscle clamp under the effect of gravity and frictional force, and under the restriction of restriction structure 232, each vertical muscle only can follow the downward landing of passageway between slide structure 231 and the restriction structure 232 in proper order with the state that the single file was arranged, and pile up and will unable direct passing through under restriction structure 232's restriction in other vertical muscle on the muscle, thereby make each vertical muscle present neatly of arranging in proper order, the state of putting of tiling. Specifically, by setting the distance between the limiting structure 232 and the slide structure 231 to be greater than or equal to the radial dimension of one longitudinal rib and less than the sum of the radial dimensions of two longitudinal ribs, the channel through which a single longitudinal rib can pass can be retained between the limiting structure 232 and the slide structure 231, and the longitudinal ribs stacked on other longitudinal ribs are limited to synchronously pass through the channel, so that the effect of orderly and flatly arranging the longitudinal ribs can be realized. The blocking structure 233 can block the longitudinal bar that firstly slides to the end of the slideway structure 231 closest to the longitudinal bar clamping robot 500, so that the longitudinal bar can be prevented from falling out of the longitudinal bar placing assembly 230, and each longitudinal bar can be in a relatively stable state before being clamped by the longitudinal bar clamping robot 500. Additionally, the blocking structure 233 may not be aligned with the sliding track structure 231.

It should be noted that the connection between the feeding driver 222 and the longitudinal bar supporting member 210 can be realized by the feeding fixing member 223. When each longitudinal rib slides along the channel between the limiting structure 232 and the slideway structure 231 in sequence and at least one longitudinal rib is blocked by the blocking structure 233, the feeding driver 222 can drive the feeding support piece 221 to ascend, so that one longitudinal rib positioned on the upper side of the feeding support piece 221 can be pushed and supported, at the moment, the side surface of the feeding support piece 221 close to one side of the limiting structure 232 replaces the blocking structure 233 to block the rest longitudinal ribs, and the longitudinal rib positioned on the feeding support piece 221 is in an isolated state relative to the rest longitudinal ribs, so that the longitudinal rib clamping robot 500 can obtain the longitudinal ribs, the occurrence of the situation that more longitudinal ribs are taken can be avoided, and the longitudinal ribs can be obtained one by one; after the longitudinal ribs on the feeding support member 221 are obtained, the feeding driver 222 may drive the feeding support member 221 to descend (reset), at this time, the feeding support member 221 will release its blocking effect on each longitudinal rib, and each longitudinal rib will be supplemented by the gravity and blocked by the blocking structure 233. The circulation is repeated, can be gradually with each indulge the muscle in proper order ejection and support to can be convenient for operating personnel and/or manipulator acquire one by one and indulge the muscle, avoided greatly to the extent that indulge the muscle and press from both sides the condition emergence that robot 500 got more and indulged the muscle when acquireing and indulge the muscle, its guarantee has improved the convenience of acquireing of indulging the muscle, and further improved steel reinforcement cage's manufacturing efficiency.

Referring to fig. 1 and 8-9, in the present embodiment, the rotary tool rack 330 includes a clamp carrying assembly 331, a rotary driving assembly 332, and a rotation limiting assembly 333, the clamp carrying assembly 331 includes at least three clamp carrying bases 3311, each clamp carrying base 3311 encloses to form a polygonal column extending along a horizontal direction, at least two clamp carrying bases 3311 carry the stirrup clamp 310 and the longitudinal bar clamp 320; the rotary driving assembly 332 is used for driving the clamp carrying assembly 331 to make a rotary motion around a rotation axis, so that each clamp carrying base 3311 passes through the reinforcement cage manufacturing position in sequence, and the rotation axis is arranged in parallel with the horizontal plane; the rotation restricting unit 333 has a restricting state for restricting the rotation of the jig carriage 331 and a releasing state for releasing the restriction on the jig carriage 331, and the rotation restricting unit 333 can be switched between the restricting state and the releasing state.

It should be noted that in this embodiment, the clamp carrier assembly 331 is limited to move vertically and horizontally relative to the rotary support assembly, and only has a rotational degree of freedom. The avris of each anchor clamps bearing base 3311 of anchor clamps bearing component 331 can connect gradually in order to constitute one and extend the setting along the horizontal direction, cross sectional shape is the polygon prism that the polygon set up, an anchor clamps bearing base 3311 can bear an anchor clamps subassembly at least, based on the setting of anchor clamps bearing component 331, can realize multiple, the installation of a plurality of anchor clamps subassemblies, bear, the condition of having avoided frequent dismouting anchor clamps subassembly takes place, and the setting that the avris based on each anchor clamps bearing base 3311 connected gradually, can effectively reduce the shared manufacturing site of each anchor clamps subassembly.

It should be further noted that the relative position between the rotary driving component 332 and the clamp carrying component 331 is in a relatively fixed state, the rotary driving component 332 can realize power transmission with the clamp carrying component 331 through, but not limited to, gear engagement, belt transmission, etc., and the clamp carrying component 331 will make a rotary motion around the rotation axis under the driving of the rotary driving component 332, thereby enabling each clamp carrying base 3311 carrying different clamp components to pass through the reinforcement cage manufacturing position in sequence. After the fixture carrying base 3311 required for driving reaches the reinforcement cage manufacturing position, the rotation driving component 332 may stop outputting the driving force to the fixture carrying component 331, at this time, the rotation limiting component 333 may be switched from the limitation releasing state to the limitation restricting the rotational degree of freedom of the fixture carrying component 331, so as to prevent the fixture carrying component 331 from relatively rotating due to the weight of the reinforcement, external force such as wind force, or mis-collision of an operator and/or a manipulator, and thus the fixture carrying base 3311 may be relatively fixed at the reinforcement cage manufacturing position during the operation of manufacturing the reinforcement cage, which is beneficial to smooth operation of the reinforcement cage manufacturing operation. It should be noted that when the clamp base 3311 is located at the position where the steel reinforcement cage is manufactured, the stirrup clamping robot 400 or the longitudinal bar clamping robot 500 can be facilitated to smoothly fix the stirrups or the longitudinal bars to the corresponding clamps, and stability of the state of each steel reinforcement fixed by the clamp assembly during the binding operation can be maintained. Preferably, the jig carrier base 3311 is disposed parallel to a horizontal plane when the jig carrier base 3311 is in the reinforcement cage manufacturing position. Based on the setting of this embodiment, can further improve the manufacturing efficiency of steel reinforcement cage.

Referring to fig. 1 and 8-9, in the present embodiment, the clamp supporting assembly 331 further includes a magnetic attraction engaging element 3312 connected to the clamp supporting base 3311, the rotation limiting assembly 333 includes a magnetic limiting element 3331 disposed opposite to the magnetic attraction engaging element 3312, a limiting support 3332 for supporting the limiting element 3331, a limiting driver 3333 for driving the limiting support 3332 to reciprocate linearly, and a limiting fixing element 3334 for fixing the limiting driver 3333, wherein the limiting element 3331 passes through a limiting position and an unlocking position under the driving of the limiting support 3332, the limiting element 3331 magnetically engages with the magnetic attraction engaging element 3312 at the limiting position, so that the rotation limiting assembly 333 is in a limiting state, and the limiting element 3331 releases the magnetic attraction engaging relationship with the magnetic attraction engaging element 3312 at the unlocking position, so that the rotation limiting assembly 333 is in an unlocking state.

It should be noted that the number of the magnetically attractive matching members 3312 is the same as the number of the fixture bearing bases 3311, that is, one magnetically attractive matching member 3312 corresponds to one fixture bearing base 3311, when the fixture bearing base 3311 is located at the manufacturing position of the steel reinforcement cage, the magnetically attractive matching member 3312 and the magnetic limiting member 3331 are aligned, and at this time, the magnetically attractive matching member 3312 is located on the moving path of the magnetic limiting member 3331.

It should be noted that the restricting driver 3333 can be fixed on the rotary support assembly by the restricting fixing member 3334, so that the relative position between the restricting driver 3333 and the clamp carrying assembly 331 is in a relatively fixed state; the limiting driver 3333 can drive the limiting support 3332 to reciprocate linearly, so as to drive the limiting magnetic member 3331 stably supported by the limiting support 3332 to move synchronously; the limiting magnetic member 3331 is made of a magnetic material and has a certain magnetic attraction, and the limiting magnetic member 3331 is driven by the limiting support member 3332 to reciprocate between a limiting position and a limiting position. When the rotation limiting component 333 is switched from the limit-releasing state to the limit-releasing state, the limit support 3332 drives the limit magnetic component 3331 to move from the limit-releasing position to the limit position, at this time, the limit magnetic component 3331 will generate a large magnetic attraction force to the magnetic attraction matching component 3312, under the action of the magnetic attraction force, the clamp bearing component 331 will be limited to have a degree of freedom of rotational movement relative to the rotational axis, so as to avoid the occurrence of the situation that the clamp bearing base 3311 deviates from the manufacturing position of the steel reinforcement cage due to the relative rotation of the clamp bearing component 331 caused by the large weight of the steel reinforcement itself, or due to external forces such as wind force, or due to the mis-collision of operators and/manipulators, and thus the clamp bearing base 1 can be relatively fixed at the manufacturing position of the steel reinforcement cage in the operation process of manufacturing the steel reinforcement cage, which is beneficial to ensure the. On the contrary, when the rotation limiting component 333 is switched from the limiting state to the limiting state, the limiting support 3332 drives the limiting magnetic component 3331 to move from the limiting position to the limiting position, and at this time, the limiting magnetic component 3331 releases the magnetic attraction force on the magnetic attraction matching component 3312, i.e. releases the magnetic attraction matching relationship, and the clamp bearing component 331 obtains a rotational degree of freedom again, and can rotate around the rotation axis under the driving of the rotation driving component 332.

Referring to fig. 1, 8 and 10, in the embodiment, the longitudinal bar fixture 320 includes at least two lifting support assemblies 321, and each lifting support assembly 321 includes a lifting support 3211 for supporting a longitudinal bar, a lifting driver 3212 for driving the lifting support 3211 to perform a linear reciprocating motion along a third direction, and a lifting fastener 3213 for fixing the lifting driver 3212.

It should be noted that, because the length of the longitudinal bar is generally long, at least two lifting support assemblies 321 are required to stably support one longitudinal bar. Wherein, the vertical bar can be supported by the lifting support 3211; the lifting driver 3212 can be fixed by the lifting fixing member 3213, and the placing direction of the lifting driver 3212 is parallel to the fourth direction; and the lifting support 3211 may be driven to reciprocate linearly in a fourth direction by the lifting driver 3212. Specifically, this lift support 3211 has a first support state and a second support state, and when this lift support 3211 is in the first support state, the longitudinal bar clamping robot 500 may pass through each stirrup in sequence with the longitudinal bar, and make the longitudinal bar be supported by the lift support 3211, at this time, the longitudinal bar supported by the lift support 3211 will be close to or even contradict the lower limb bar setting of the stirrup, when the lift support 3211 switches from the first support state to the second support state under the drive of the lift driver 3212, the longitudinal bar will gradually rise relative to the horizontal plane under the support of the lift support 3211, thereby can adjust the position of the longitudinal bar according to actual needs, conventionally, the longitudinal bar is generally lifted to the position that is inconsistent with the upper limb bar of the stirrup. Therefore, based on the above structure setting, not only can do benefit to the support and the fixed of indulging the muscle, in order to avoid prior art need keep numerous position of indulging the muscle through the manual work when setting up steel reinforcement cage in order to wait that it bindes the condition of operation and take place, do benefit to the reinforcing bar and bind the robot and bind the operation to the stirrup and indulge the muscle, still can adjust the position of indulging the muscle, make it demonstrate the fixed effect that the multilayer was put, the position adjustment demand of indulging the muscle when can satisfying more steel reinforcement cage and set up, therefore, can improve steel reinforcement cage's manufacturing efficiency to a great extent.

Referring to fig. 1, in the present embodiment, the stirrup placing frame 100 and the stirrup clamping robot 400 are disposed on one side of the rotary tooling assembly 300, and the longitudinal bar placing frame 200 and the longitudinal bar clamping robot 500 are disposed on the other side of the rotary tooling assembly 300. It should be noted that, based on the arrangement of the embodiment, the overall occupied area of the steel reinforcement cage production line can be correspondingly reduced, and the layout of the steel reinforcement cage production line is optimized.

The embodiment of the utility model provides a steel reinforcement cage production line deposits numerous in quantity earlier through stirrup placement frame 100, the stirrup of different kinds and specification difference, and put frame 200 through indulging the stirrup and deposit numerous in quantity, the different vertical muscle of specification, press from both sides through the stirrup and get robot 400 and press from both sides from stirrup placement frame 100 and get required stirrup and put it one by one to each stirrup anchor clamps 310 of locating rotatory frock frame 330 department, after required each stirrup all is fixed on each stirrup anchor clamps 310, press from both sides from indulging on stirrup placement frame 200 and get required vertical muscle through action wheel 510 and main pinch roller 530 jointly, the one end that will indulge the muscle afterwards moves to one side of each stirrup, rethread initiative drive assembly 520 drives action wheel 510 and rotates, pass each stirrup along the second direction in proper order with driving vertical muscle, and finally fixed by vertical muscle anchor clamps 320. After each stirrup and each longitudinal bar are fixed at the manufacturing position of the steel reinforcement cage, the steel reinforcement binding robot can bind the to-be-connected points of the stirrups and the longitudinal bars to relatively fix the stirrups and the longitudinal bars, so that the steel reinforcement cage with the required specification can be manufactured. The embodiment of the utility model provides a steel reinforcement cage production line can be used for producing different specification and dimension's steel reinforcement cage, and whole production operation process's degree of automation is higher, easy and simple to handle, has higher steel reinforcement cage's manufacturing efficiency, is applicable to steel reinforcement cage's mass production operation.

The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A steel reinforcement cage production line, its characterized in that includes:

the stirrup placing frame is arranged at the stirrup placing position and is used for placing at least two stirrups;

the longitudinal rib placing frame is arranged at the longitudinal rib placing position and is used for placing at least one longitudinal rib;

the rotary tool assembly is arranged at a manufacturing position of the steel reinforcement cage and comprises at least one stirrup clamp for fixing the stirrup, at least one longitudinal bar clamp for fixing the longitudinal bar and a rotary tool frame for bearing the stirrup clamp and the longitudinal bar clamp;

the stirrup clamping robot is used for clamping the stirrups, moving the stirrups from the stirrup placing positions to the reinforcement cage manufacturing positions and fixing the stirrups on the stirrup clamps respectively;

the longitudinal bar clamping robot comprises at least one driving wheel, at least one driving component for driving the driving wheel to rotate around a first axis, at least one main pressing wheel arranged in alignment with the driving wheel along a first direction, and at least one main pressing driving component for driving the main pressing wheel to move along the first direction, the outer wheel surface of the driving wheel and the outer wheel surface of the main pinch wheel can be used for clamping the longitudinal ribs together, the longitudinal bar clamping robot clamps the longitudinal bars at the longitudinal bar placing positions and moves the longitudinal bars to longitudinal bar conveying positions, the driving wheel drives the longitudinal bars to sequentially penetrate through the stirrups along a second direction at the longitudinal bar conveying position and fixes the longitudinal bars on the longitudinal bar clamp, the main pinch roller can rotate around a second axis under the driving of the longitudinal ribs, and the first axis and the second axis are both vertically arranged relative to the second direction;

and the steel bar binding robot is used for binding the stirrups and the longitudinal bars at the steel bar cage manufacturing position to manufacture the steel bar cage.

2. The reinforcement cage production line of claim 1, further comprising:

the steel reinforcement cage storage rack is arranged at the steel reinforcement cage storage position and is used for storing at least one steel reinforcement cage;

and the reinforcement cage carrying robot is used for moving the reinforcement cage from the reinforcement cage manufacturing position to the reinforcement cage storage position.

3. The reinforcement cage production line of claim 1, wherein the longitudinal bar clamping robot further comprises at least one driven wheel, at least one driven wheel aligned with the driven wheel in the first direction, and at least one driven wheel driving assembly for driving the driven wheel to move in the first direction, the driven wheel and the driving wheel are arranged in parallel and spaced apart in the second direction, the driven wheel and the driven wheel are used for supporting the longitudinal bar together, and when the longitudinal bar moves in the second direction, the driven wheel and the driven wheel can rotate around a central axis thereof under the driving of the longitudinal bar.

4. The reinforcement cage production line of claim 1, wherein the driving wheel has an annular active limiting groove formed on an outer circumferential surface thereof, the main pressing wheel has an annular main pressing limiting groove formed on an outer circumferential surface thereof, the main pressing limiting groove being opposite to the active limiting groove, and the active limiting groove and the main pressing limiting groove are used together to limit the longitudinal bar from moving axially relative to the driving wheel.

5. The reinforcement cage production line of claim 1, wherein the stirrup clamping robot comprises at least one stirrup clamping assembly for clamping the stirrups and at least one stirrup clamping driver for supporting and driving the stirrup clamping assembly to operate, the stirrup clamping assembly comprises a first stirrup clamping member, a second stirrup clamping member arranged opposite to the first stirrup clamping member and used for clamping the stirrups together with the first stirrup clamping member, and a stirrup clamping sliding seat connected with the stirrup clamping driver, the stirrup clamping sliding seat is provided with a stirrup clamping sliding groove on a side surface deviating from one side of the stirrup clamping driver, the stirrup clamping sliding groove is in sliding fit with the first stirrup clamping member and the second stirrup clamping member, and the first stirrup clamping member and the second stirrup clamping member can move towards each other along the stirrup clamping sliding groove under the driving of the stirrup clamping driver And moving or moving back and forth.

6. The reinforcement cage production line of claim 1, wherein the longitudinal bar holding rack comprises a longitudinal bar supporting assembly, a longitudinal bar feeding assembly and at least one longitudinal bar holding assembly, the longitudinal bar placing component comprises at least two slide way structures which are arranged at intervals, at least two limiting structures which are respectively arranged in an alignment way with the slide way structures, and at least two blocking structures which are arranged at intervals and are arranged at one end of the slideway structure close to the longitudinal bar clamping robot, one end of the slideway structure departing from the longitudinal bar clamping robot is arranged in an upward inclined way relative to the other end of the slideway structure, each longitudinal bar can slide to the other end of the slideway structure from one end of the slideway structure departing from the longitudinal bar clamping robot and is blocked by the blocking structure, the limiting structure is used for limiting the stacked longitudinal bars to pass through when the longitudinal bars slide along the slideway structure; indulge muscle pay-off subassembly includes pay-off support piece, is used for the drive pay-off driver that pay-off support piece goes up and down and be used for fixing pay-off driver's pay-off mounting, pay-off support piece can be in under the drive of pay-off driver push one by barrier structure blocks indulge the muscle.

7. The reinforcement cage production line of claim 1, wherein the rotary tool rack comprises a clamp bearing assembly, a rotary driving assembly and a rotation limiting assembly, the clamp bearing assembly comprises at least three clamp bearing bases, each clamp bearing base encloses to form a polygonal column extending in a horizontal direction, and at least two clamp bearing bases bear the stirrup clamp and the longitudinal bar clamp; the rotary driving assembly is used for driving the clamp bearing assembly to rotate around a rotating axis so that each clamp bearing base passes through the reinforcement cage manufacturing position in sequence, and the rotating axis is parallel to the horizontal plane; the rotation limiting assembly has a limiting state for limiting the rotation of the clamp bearing assembly and a limiting releasing state for releasing the limitation of the clamp bearing assembly, and the rotation limiting assembly can be switched between the limiting state and the limiting releasing state.

8. The reinforcement cage production line of claim 7, wherein the clamp carrier assembly further comprises a magnetically attractive engagement member coupled to the clamp carrier base, the rotation limiting component comprises a limiting magnetic part which is arranged in alignment with the magnetic attraction matching part, a limiting supporting part used for supporting the limiting magnetic part, and a limiting driver used for driving the limiting supporting part to do linear reciprocating motion, and a limiting fixing part for fixing the limiting driver, wherein the limiting magnetic part is driven by the limiting support part to pass through a limiting position and a limiting position, the limiting magnetic part is in magnetic attraction fit with the magnetic attraction matching part at the limiting position, so that the rotation limiting component is in the limiting state, and the magnetic limiting part releases the magnetic attraction matching relation with the magnetic attraction matching part at the limiting releasing position, so that the rotation limiting component is in the limiting releasing state.

9. The reinforcement cage production line of claim 1, wherein the longitudinal bar fixture comprises at least two elevation support assemblies, the elevation support assemblies comprising an elevation support member for supporting the longitudinal bar, an elevation driver for driving the elevation support member to linearly reciprocate in the third direction, and an elevation fixing member for fixing the elevation driver.

10. The steel reinforcement cage production line of any one of claims 1 to 9, wherein the stirrup placing rack and the stirrup clamping robot are disposed on one side of the rotary tooling assembly, and the longitudinal bar placing rack and the longitudinal bar clamping robot are disposed on the other side of the rotary tooling assembly.

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