CN211866325U

CN211866325U - Automatic punching system

Info

Publication number: CN211866325U
Application number: CN202020181665.8U
Authority: CN
Inventors: 叶巧清; 李思达; 章跃洪; 蔡严江
Original assignee: Jinhua Polytechnic
Current assignee: Jinhua Polytechnic
Priority date: 2020-02-18
Filing date: 2020-02-18
Publication date: 2020-11-06
Anticipated expiration: 2030-02-18

Abstract

The utility model relates to the field of punching equipment, and discloses an automatic punching system, which comprises a feeding device and a punching mechanism; the punching mechanism comprises a material taking mechanism, a punching mechanism and a second support frame used for supporting the material taking mechanism and the punching mechanism, the feeding device comprises a stock bin, a feeding plane and a conveying mechanism, the conveying mechanism can convey the material in the stock bin to the feeding plane, and the material taking mechanism can convey the material into the punching mechanism for punching. Through the technical scheme, the conveying mechanism conveys the material in the bin to the feeding plane, and the material taking mechanism conveys the material to the punching mechanism for punching from the feeding plane. Therefore, full automation of material taking, feeding and punching is realized, and the production efficiency is greatly improved while the labor cost is saved.

Description

Automatic punching system

Technical Field

The utility model relates to a punching equipment field specifically relates to an automatic punching system.

Background

In the field of pipeline part punching production lines, material taking and feeding are important links of the whole production line. In the production process of punching a hole of current pipeline, get material, material loading through artifical or semi-manual mode generally, this kind of mode needs manually operation, and the cost of labor is high and inefficiency.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a can get material, material loading automatically to accomplish the automatic punching system who punches a hole.

In order to achieve the above object, the present invention provides an automatic punching system, which comprises a feeding device and a punching device; the punching device comprises a material taking mechanism, a punching mechanism and a second supporting frame for supporting the material taking mechanism and the punching mechanism; the feeding device comprises a storage bin, a feeding plane and a conveying mechanism, the conveying mechanism can convey the material in the storage bin to the feeding plane, and the material taking mechanism can feed the material into the punching mechanism for punching.

Through the technical scheme, the conveying mechanism conveys the material in the bin to the feeding plane, and the material taking mechanism conveys the material to the punching mechanism for punching from the feeding plane. Therefore, full automation of material taking, feeding and punching is realized, and the production efficiency is greatly improved while the labor cost is saved.

Further, the feeding plane is located above the storage bin and is set to be an inclined plane.

Further, the conveying mechanism comprises a chain wheel, a chain meshed with the chain wheel, a driving motor used for driving the chain wheel and a hook part arranged on the chain, and the hook part can move along with the movement of the chain.

Further, the storage bin comprises a bottom plate, limiting plates positioned on two sides of the bottom plate, and a driving assembly for driving the limiting plates to move away from and close to each other; the driving assembly comprises a sliding track, a linear bearing arranged at the bottom of the limiting plate, a lead screw arranged at the bottom of the bottom plate and a hand wheel connected to one end of the lead screw;

the linear bearing is connected with the sliding rail in a sliding mode, and the limiting plate is connected with the lead screw.

Further, loading attachment still includes infrared ray sensor, infrared ray sensor is used for detecting to be located material quantity on the material loading plane.

Further, the material taking mechanism comprises a material taking support, a material taking support bridge and a sliding seat arranged below the material taking support, the sliding seat is connected with the material taking support through a first driving mechanism, the first driving mechanism can drive the material taking support to move up and down, the material taking support is connected with the material taking support bridge in a sliding mode, and the material taking support can move back and forth along the length direction of the material taking support bridge; the punching mechanism comprises a clamping assembly for clamping the material and a punching module for punching the material.

Furthermore, the clamping assembly comprises an upper pressure plate, a lower pressure plate positioned below the upper pressure plate, a second driving assembly used for driving the upper pressure plate to be close to and far away from the lower pressure plate, and a first supporting frame used for supporting the second driving assembly.

Further, the second driving assembly comprises a hydraulic cylinder fixedly mounted above the upper pressure plate, the punching module is located between the hydraulic cylinder and the upper pressure plate, aligned guide holes are formed in the upper pressure plate and the punching module, and guide posts penetrate through the guide holes so that the upper pressure plate and the punching module can move up and down along the guide posts; the punching die is characterized in that a punch is arranged on the punching module, a punch aligned with the punch is arranged on the upper pressing plate, and the punch can penetrate through the punch to punch a material clamped between the upper pressing plate and the lower pressing plate.

Furthermore, a pressure spring is arranged between the punching module and the upper pressure plate, one end of the pressure spring is connected with the upper pressure plate, the other end of the pressure spring is connected with the punching module, a tension spring is connected between the upper pressure plate and a first support frame positioned above the punching module, one end of the tension spring is connected with the side face of the upper pressure plate, and the other end of the tension spring is connected with the first support frame.

Furthermore, grooves which are aligned up and down are respectively arranged on one side, opposite to the upper pressing plate and the lower pressing plate, of the upper pressing plate and the lower pressing plate, and in the closed state of the upper pressing plate and the lower pressing plate, the grooves on the upper pressing plate and the lower pressing plate form linear channels.

Other features and advantages of the present invention will be described in detail in the detailed description which follows.

Drawings

Fig. 1 is a schematic structural diagram of an embodiment of the automatic punching system of the present invention;

FIG. 2 is a schematic structural diagram of a first embodiment of a feeding device;

FIG. 3 is a schematic structural diagram of a second embodiment of the feeding device

FIG. 4 is an enlarged view of portion A of FIGS. 2 and 3;

FIG. 5 is a schematic diagram of the construction of one embodiment of the punching apparatus;

FIG. 6 is an enlarged view of portion B of FIG. 5;

fig. 7 is an enlarged view of a portion C in fig. 5.

Description of the reference numerals

11 third support frame 12 bottom plate

131 hand wheel 132 lead screw

133 linear bearing 134 sliding rail

14 limit plates of 135 motor

15 hook part 16 chain wheel

17 feeding plane 22 material taking support

21 take material support bridge 133 linear bearing

23 first driving mechanism 24 slide

31 upper press plate, 32 lower press plate

33 first support 34 hydraulic cylinder

35 guide hole 36 guide post

37 punching module 38 tension spring

39 second support frame 311 groove

131 hand wheel

Detailed Description

The following describes the embodiments of the present invention in detail. It is to be understood that the description of the embodiments herein is for purposes of illustration and explanation only and is not intended to limit the invention.

In the present invention, the use of the terms of orientation such as "upper and lower" in the case where no description is made to the contrary generally means the orientation in the assembled and used state. "inner and outer" refer to the inner and outer contours of the respective component itself.

The utility model provides a punching and bending system, as shown in fig. 1-6, an automatic punching system, which comprises a feeding device and a punching device; the punching device comprises a material taking mechanism and a punching mechanism, the material taking mechanism comprises a stock bin, a material loading plane 17 and a conveying mechanism, the conveying mechanism can convey material materials in the stock bin to the material loading plane 17, and the material taking mechanism can feed the material materials into the punching mechanism for punching.

Through the technical scheme, the conveying mechanism conveys the materials in the bin to the feeding plane 17, and the material taking mechanism conveys the materials to the punching mechanism for punching from the feeding plane 17. So just realized getting material, material loading, punching full automatization, when practicing thrift the human cost, provided production efficiency greatly.

The storage bin and the feeding plane 17 can be arranged on the same plane or different planes. The utility model discloses an in an embodiment, the feed bin with loading plane 17 sets up just on different horizontal planes loading plane 17 is located the top of feed bin, simultaneously loading plane 17 sets up to the inclined plane, and the inclined plane is preferably set up to 15 to 30 with the contained angle of horizontal plane. Therefore, the material on the feeding plane 17 can naturally slide to the edge of the feeding plane 17 under the action of gravity, so that the punching machine can take the material conveniently. As shown in fig. 4, the storage bin is a box body which is enclosed by a bottom plate 12 and two limit baffles 14 and is provided with an opening at the upper part. The bottom plate 12 is arranged to be an inclined plane, and an included angle between the inclined plane and the horizontal plane is 15-30 degrees. In this way, the material placed on the base plate 12 will naturally slide down to the transport mechanism due to the effect of gravity.

It should be noted that, as shown in fig. 2, the "material loading plane 17 is set as an inclined plane" means that the lower part of the inclined plane extends to be close to the chain (i.e., "upper outside and lower inside" as shown in fig. 2); the term "the bottom plate 12 is configured as a slope" means that the lower part of the slope extends to the edge of the loading device (i.e., "the inner part is higher than the outer part as shown in fig. 2).

The conveying mechanism comprises a chain wheel 16, a chain meshed with the chain wheel 16, a driving motor for driving the chain wheel 16 and a hook part 15 arranged on the chain, wherein the hook part 15 can move along with the movement of the chain. The chain perpendicular to the horizontal plane sets up and extends to bottom plate 12 places the material of bottom plate 12 department receives the action of gravity can naturally slide down to chain department, behind the drive sprocket 16, colludes portion 15 on the chain and can catch on the material to transport the material on the bottom plate 12 to material loading plane 17.

The silo includes a bottom plate 12, limit plates 14 located at both sides of the bottom plate 12, and a driving assembly for driving the limit plates 14 away from and close to each other. Two specific embodiments of drive assemblies are provided below:

the first embodiment is as follows: as shown in fig. 2, the driving assembly includes a sliding rail 134, a linear bearing 133 disposed at the bottom of the position limiting plate 14, a lead screw 132 disposed at the bottom of the bottom plate 12, and a hand wheel 131 connected to one end of the lead screw 132; the linear bearing 133 is slidably connected to the sliding rail 134, and the limit plate 14 is connected to the lead screw 132. The hand wheel 131 is rotated to drive the lead screw 132 to rotate, so that the two limit plates 14 are driven to move close to or away from each other.

The second embodiment is as follows: as shown in fig. 3, the driving assembly includes a sliding rail 134 and a motor 135 disposed at the bottom of the position limiting plate 14, and the motor 135 can drive the position limiting plate 14 to move along the sliding rail 134. The motor 135 may be a linear motor.

In order to detect the quantity of the material on the feeding plane 17 and realize quantitative feeding to the punching machine, the feeding device is further provided with an infrared sensor, and the infrared sensor is used for detecting the quantity of the material on the feeding plane 17.

Taking a pipeline as an example, the working principle of the feeding device is briefly explained as follows: firstly, the distance between the limit baffles 14 is adjusted to limit the length of the pipeline placed in the storage bin, and the bottom plate 12 is arranged to be an inclined surface, so that the pipeline can naturally slide to the chain after being placed in the storage bin. The drive sprocket 16 is then activated to drive the chain and thereby transport the pipe from the base plate 12 to the loading level 17. Because the feeding plane 17 is also inclined, the pipeline can slide to the edge of the feeding plane 17 under the action of gravity, so that the punching machine can take materials conveniently.

The material taking mechanism comprises a material taking support 22, a material taking support bridge 21 and a sliding seat 24 arranged below the material taking support 22, the sliding seat 24 is connected with the material taking support 22 through a first driving mechanism 23, the first driving mechanism 23 can drive the material taking support 22 to move up and down, the material taking support 22 is connected with the material taking support bridge 21 in a sliding mode, and the material taking support 22 can move along the length direction of the material taking support bridge 21 back and forth.

In the foregoing, get material support 22 with get material support bridge 21 sliding connection can realize like this: get material support bridge 21 and set up the slip track, get material support 22 bottom set up in the spout of slip track adaptation, just so can realize sliding connection. Further, the first driving mechanism 23 may be a pneumatic cylinder or a hydraulic cylinder.

The punching mechanism comprises a clamping assembly for clamping the material and a punching module 37 for punching the material. The clamping mechanism comprises an upper pressure plate 31, a lower pressure plate 32 positioned below the upper pressure plate 31, a second driving assembly used for driving the upper pressure plate 31 to be close to and far away from the lower pressure plate 32, and a first supporting frame 33 used for supporting the second driving assembly. The second driving assembly comprises a hydraulic cylinder 34 fixedly mounted above the upper platen 31, the punching module 37 is positioned between the hydraulic cylinder 34 and the upper platen 31, the upper platen 31 and the punching module 37 are provided with guide holes 35 which are aligned, and guide posts 36 penetrate through the guide holes 35 so that the upper platen 31 and the punching module 37 can move up and down along the guide posts 36; the punching module 37 is provided with a punch, the upper press plate 31 is provided with a punch aligned with the punch, and the punch can penetrate through the punch to punch a material clamped between the upper press plate 31 and the lower press plate 32. The punching module 37 with be provided with the pressure spring between the top board 31, the one end of pressure spring with the top board 31 is connected, the other end with the punching module 37 is connected, the top board 31 with be located be connected with extension spring 38 between the first support frame 33 of punching module 37 top, extension spring 38 one end with the side of top board 31 is connected, the other end with first support frame 33 is connected.

The opposite sides of the upper pressing plate 31 and the lower pressing plate 32 are respectively provided with a groove 311 which is aligned up and down, and in the folded state of the upper pressing plate 31 and the lower pressing plate 32, the grooves 311 on the upper pressing plate 31 and the lower pressing plate 32 form a linear channel. The recess 311 may be one or two or more, the shape of the recess 311 may be various, and what shape the recess 311 is configured to, means that the punching machine can punch a material having a cross section of what shape. If the recess 311 is rectangular it is suitable for perforating material with a rectangular cross-section, and if the recess 311 is semicircular it is suitable for perforating material with a circular cross-section. In addition, the number of grooves 311 also affects the performance of the punch. If the grooves 311 of the upper and

lower press plates

31 and 32 are provided in one piece, the punching machine can punch only one piece of material, and if a plurality of grooves 311 are provided, a plurality of pieces of material can be punched at the same time.

In a specific embodiment of the present invention, the upper plate 31 and the opposite side of the lower plate 32 are respectively provided with two upper and lower alignment grooves 311 and the grooves 311 are semicircular grooves, the upper plate 31 and the lower plate 32 are closed and located on the upper plate 31 and the lower plate 32, the semicircular grooves form two circular channels.

In another embodiment of the present invention, the groove 311 is a rectangular groove, the upper plate 31 and the lower plate 32 are in a closed state, and the rectangular groove is aligned up and down to form two rectangular channels.

In order to punch different positions of a material simultaneously, the number of the punching devices is four, and the four punching devices are positioned on the same straight line. In addition, the punching machine comprises a second support frame 39 for supporting the material extracting means and the punching means. The feeding device further comprises a supporting bin, a feeding plane 17 and a conveying mechanism, wherein the third supporting frame 11 is arranged on the conveying mechanism.

Use the pipeline as the example, briefly explain the utility model discloses automatic punching system's theory of operation: as shown in fig. 1. Firstly, the distance between the limit baffles 14 is adjusted to limit the length of the pipeline placed in the storage bin, and the bottom plate 12 is arranged to be an inclined surface, so that the pipeline can naturally slide to the chain after being placed in the storage bin. The drive sprocket 16 is then activated to drive the chain and thereby transport the pipe from the base plate 12 to the loading level 17. Since the loading level 17 is also bevelled, the pipe will slide under gravity to the edge of said loading level 17. At this moment, the material taking device starts to operate to take materials, specifically, the driving slide 24 is close to the feeding plane 17 along the material taking support bridge 21, then the height of the material taking support 22 is adjusted through the first driving mechanism 23, so that the height of the material taking support 22 is lower than the height of the pipeline on the feeding plane 17, then the material taking support 22 is adjusted to the lower part of the pipeline, the first driving mechanism 23 is driven again, so that the material taking support 22 lifts up the pipeline, then the slide 24 is driven again to return to the original position, and the pipeline is placed in the groove 311. The hydraulic cylinder 34 is driven, so that the piston rod of the hydraulic cylinder 34 pushes the punching module 34, the punching module 34 pushes the upper press plate 31 to press the lower press plate 32 to fix the pipeline (at this time, the tension spring 38 is in a tension state), and then the punching module 34 is started to punch the pipeline. After the punching is completed, the hydraulic cylinder 34 is started to release the punching module 34, and due to the compression spring arranged between the punching module 34 and the upper press plate 31, the punching module 34 will move upwards along the guide post 36 under the reaction force of the compression spring, and the tension spring 38 will pull the upper press plate 31 upwards along the guide post 36 to loosen the pipeline, and finally take out the pipeline.

The above detailed description describes the preferred embodiments of the present invention, but the present invention is not limited to the details of the above embodiments, and the technical idea of the present invention can be within the scope of the present invention, and can be right to the technical solution of the present invention, and these simple modifications all belong to the protection scope of the present invention.

It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. In order to avoid unnecessary repetition, the present invention does not separately describe various possible combinations.

In addition, various embodiments of the present invention can be combined arbitrarily, and the disclosed content should be regarded as the present invention as long as it does not violate the idea of the present invention.

Claims

1. The automatic punching system is characterized by comprising a feeding device and a punching device; the punching device comprises a material taking mechanism, a punching mechanism and a second supporting frame (39) for supporting the material taking mechanism and the punching mechanism; the feeding device comprises a storage bin, a feeding plane (17) and a conveying mechanism, the conveying mechanism can convey the material in the storage bin to the feeding plane (17), and the material taking mechanism can convey the material to the punching mechanism for punching from the feeding plane (17).

2. The automated punch system of claim 1, wherein: the feeding plane (17) is located above the storage bin, and the feeding plane (17) is arranged to be an inclined plane.

3. The automated punch system of claim 1, wherein: the conveying mechanism comprises a chain wheel (16), a chain meshed with the chain wheel (16), a driving motor used for driving the chain wheel (16) and a hook part (15) arranged on the chain, wherein the hook part (15) can move along with the movement of the chain.

4. The automated punch system of claim 1, wherein: the storage bin comprises a bottom plate (12), limiting plates (14) positioned on two sides of the bottom plate (12) and a driving assembly used for driving the limiting plates (14) to move away from and close to each other; the driving assembly comprises a sliding track (134), a linear bearing (133) arranged at the bottom of the limiting plate (14), a lead screw (132) arranged at the bottom of the bottom plate (12) and a hand wheel (131) connected to one end of the lead screw (132);

the linear bearing (133) is connected with the sliding track (134) in a sliding mode, and the limiting plate (14) is connected with the lead screw (132).

5. An automatic punching system according to claim 1, characterized in that the feeding device further comprises an infrared sensor for detecting the amount of material located on the feeding plane (17).

6. The automatic punching system according to claim 1, wherein the material taking mechanism comprises a material taking bracket (22), a material taking bracket bridge (21) and a sliding seat (24) arranged below the material taking bracket (22), the sliding seat (24) and the material taking bracket (22) are connected through a first driving mechanism (23), the first driving mechanism (23) can drive the material taking bracket (22) to move up and down, the material taking bracket (22) is connected with the material taking bracket bridge (21) in a sliding manner, and the material taking bracket (22) can move back and forth along the length direction of the material taking bracket bridge (21); the punching mechanism comprises a clamping assembly for clamping the material and a punching module (37) for punching the material.

7. The automated punch system of claim 6, wherein the clamp assembly includes an upper platen (31), a lower platen (32) located below the upper platen (31), a second drive assembly for driving the upper platen (31) toward and away from the lower platen (32), and a first support bracket (33) for supporting the second drive assembly.

8. The automated punching system according to claim 7, wherein the second drive assembly comprises a hydraulic cylinder (34) fixedly mounted above the upper platen (31), the punching module (37) is located between the hydraulic cylinder (34) and the upper platen (31), aligned guide holes (35) are provided on the upper platen (31) and the punching module (37), guide posts (36) extend through the guide holes (35) to enable the upper platen (31) and the punching module (37) to move up and down along the guide posts (36); the punching module (37) is provided with a punch, the upper pressing plate (31) is provided with a punch aligned with the punch, and the punch can penetrate through the punch to punch a material clamped between the upper pressing plate (31) and the lower pressing plate (32).

9. The automatic punching system according to claim 8, characterized in that a pressure spring is arranged between the punching module (37) and the upper pressure plate (31), one end of the pressure spring is connected with the upper pressure plate (31), the other end of the pressure spring is connected with the punching module (37), a tension spring (38) is connected between the upper pressure plate (31) and a first support frame (33) above the punching module (37), one end of the tension spring (38) is connected with the side surface of the upper pressure plate (31), and the other end of the tension spring is connected with the first support frame (33).

10. The automatic punching system according to claim 9, characterized in that opposite sides of the upper platen (31) and the lower platen (32) are provided with grooves (311) aligned up and down, respectively, and in a closed state of the upper platen (31) and the lower platen (32), the grooves (311) on the upper platen (31) and the lower platen (32) form a straight passage.