CN211798994U - Optical material heating defoaming machine - Google Patents
Optical material heating defoaming machine Download PDFInfo
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- CN211798994U CN211798994U CN201922487547.XU CN201922487547U CN211798994U CN 211798994 U CN211798994 U CN 211798994U CN 201922487547 U CN201922487547 U CN 201922487547U CN 211798994 U CN211798994 U CN 211798994U
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Abstract
The utility model relates to an optical material heating defoaming machine, including the conveyer belt that is used for carrying the product, its characterized in that still includes the feed mechanism that is located conveyer belt material loading end, a plurality of defoaming machines of arranging along the conveyer belt, a plurality of product transport mechanisms that correspond with the defoaming machine position. Compared with the prior art, the utility model, have following advantage: and simultaneously, the defoaming treatment of a plurality of products is realized, and the automation degree is high.
Description
Technical Field
The utility model relates to an optical material heating defoaming machine.
Background
In a conventional defoaming process of an optical material (for example, OCA), an operator generally puts a product into a defoaming machine, and after defoaming is completed, the product needs to be manually taken out, so that the operation is complicated, and defoaming treatment cannot be simultaneously performed on a large number of products.
SUMMERY OF THE UTILITY MODEL
To the not enough of existence among the prior art, the utility model provides a defoaming simultaneously realizes that the optical material heating defoaming machine that the defoaming of a plurality of products was handled, degree of automation is high.
In order to achieve the above object, the utility model discloses a technical scheme include: the optical material heating defoaming machine comprises a conveying belt for conveying products, and is characterized by further comprising a feeding mechanism positioned at the feeding end of the conveying belt, a plurality of defoaming machines arranged along the conveying belt, and a plurality of product carrying mechanisms corresponding to the positions of the defoaming machines.
The feeding mechanism enables the product to be placed at the feeding end of the conveying belt; the product conveying mechanism conveys products between the conveying belt and the defoaming machine, and when the products enter the conveying belt and reach a certain defoaming machine along with the conveying belt, the products are conveyed into the defoaming machine through the product conveying mechanism; when the products are defoamed, the products are returned to the conveyor belt through the product conveying mechanism.
The defoaming machine comprises a cover capable of moving up and down.
The conveying belt is installed in the conveying groove, the blocking mechanism is installed on the side plate of the conveying groove, the blocking device comprises a blocking cylinder and a piston rod connected with the blocking cylinder, and the piston rod can sequentially penetrate through the base plate and the side plate of the conveying groove and enter the conveying groove.
The feeding mechanism comprises a sucker for sucking the product, a feeding lifting cylinder for enabling the sucker to lift up and down and a feeding mechanism translation cylinder for enabling the sucker to move back and forth.
Preferably, the feed mechanism include feed mechanism translation cylinder, the first connecting block of being connected with feed mechanism translation cylinder piston rod, material loading lift cylinder, the first connecting piece of being connected with material loading lift cylinder piston rod, the second connecting block of being connected with first connecting piece fixed connection, the third connecting block of being connected with second connecting block fixed connection, be fixed in the vacuum chuck of third connecting block, the fourth connecting block of being connected with first connecting block, second connecting block and third connecting block slide from top to bottom in fourth connecting block surface synchronization when material loading lift cylinder drives first connecting piece and vacuum chuck and reciprocates.
The product carrying mechanism comprises a product carrying mechanism translation cylinder, a product carrying mechanism lifting cylinder and a product carrying mechanism clamping jaw cylinder, the product carrying mechanism translation cylinder can enable the movable plate to move back and forth, the movable plate is fixedly connected with the product carrying mechanism lifting cylinder, a piston rod of the product carrying mechanism lifting cylinder is connected with the fixed plate, the fixed plate is fixedly connected with the product carrying mechanism clamping jaw cylinder, the product carrying mechanism clamping jaw cylinder is provided with two clamping jaws, and the clamping jaws can be inserted into clamping jaw grooves of the carriers.
Cover lift power unit include cover lift cylinder and the cover lift cylinder piston rod of being connected with cover lift cylinder, cover lift cylinder piston rod tip support cover top, when cover lift cylinder makes cover lift cylinder piston rod reciprocate the cover synchronous reciprocate, present and open or closed condition.
The defoaming machine can be internally provided with a bulge, and the carrier fixing groove is aligned with the bulge to realize product positioning.
Furthermore, the utility model discloses still including the rigging machine that is located the defoaming machine rear.
Compared with the prior art, the utility model, have following advantage: and simultaneously, the defoaming treatment of a plurality of products is realized, and the automation degree is high.
Drawings
Fig. 1, 5 and 6 are schematic structural views of an optical material heating defoaming machine according to an embodiment of the present invention;
FIG. 2 is a structural view of a feeding mechanism;
FIG. 3 is a block diagram of a product;
FIG. 4 is a block diagram of the blocking device;
the automatic packaging machine comprises a machine cover lifting cylinder piston rod 1, a machine cover lifting cylinder 2, a defoaming machine 3, a machine cover 4, a machine cover top 5, a feeding mechanism translation cylinder piston rod 6, a first connecting block 7, a feeding lifting cylinder 8, a first connecting piece 9, a fourth connecting block 10, a third connecting block 11, a suction cup 12, a product 13, a second connecting block 14, a blocking mechanism 15, a base plate 15a, a blocking cylinder 15b, a cylinder piston rod 15c, a mounting plate 15d, a conveying groove side plate 16, a conveying belt 17, a product carrying mechanism translation cylinder 18, a product carrying mechanism lifting cylinder 19, a product carrying mechanism clamping jaw cylinder 20, a movable plate 21, a feeding mechanism 22, a conveying groove 23, a carrier 24, a fixed groove 24a clamping jaw groove 24b carrier, a product groove 24c, a laminating machine 25, a fixed block 35 and a connecting rod 36.
Detailed Description
The present invention will be further clarified by the following description in conjunction with the accompanying drawings, which are to be understood as illustrative only and not as limiting the scope of the invention, and modifications of the various equivalent forms of the invention by those skilled in the art after reading the present invention are within the scope defined by the appended claims.
According to fig. 1-6, an optical material heating defoaming machine comprises a conveying belt 17 for conveying products, a feeding mechanism 22 positioned at the feeding end of the conveying belt, a plurality of defoaming machines 3 arranged along the conveying belt, and a plurality of product carrying mechanisms corresponding to the positions of the defoaming machines.
Wherein, defoaming machine is prior art (has heating, pressurization function, realizes the deaeration, the utility model discloses the improvement part is not here), therefore its specific structure is no longer repeated.
The feeding mechanism enables the products to be placed at the feeding end of the conveyor belt, and particularly, the products 13 are placed in the product grooves 24c of the carriers 24 at the feeding end of the conveyor belt; the product conveying mechanism conveys products between the conveying belt and the defoaming machine, and when the products enter the conveying belt and reach a certain defoaming machine along with the conveying belt, the products are conveyed into the defoaming machine through the product conveying mechanism; when the products are defoamed, the products are returned to the conveyor belt through the product conveying mechanism.
Preferably, the defoaming machine comprises a cover 4 capable of moving up and down, and a cover top part 5 is connected with (may be in contact with or not fixedly connected with) a cover lifting power mechanism. Specifically, cover lift power unit include cover lift cylinder 2 and the cover lift cylinder piston rod 1 of being connected with cover lift cylinder, cover lift cylinder piston rod end support cover top, make the piston rod reciprocate when the cover lift cylinder cover synchronous reciprocate (cover top reciprocates promptly, and because the cover top constitutes wholly with all the other structures of cover, consequently, the cover wholly reciprocates), present the open or closed condition. The utility model provides a cylinder names cover lift cylinder, product transport mechanism translation cylinder etc. and the purpose distinguishes the cylinder name, and its essence is ordinary cylinder.
The conveyer belt install in transfer chute 23, block mechanism 15 installs on transfer chute curb plate 16, and block mechanism including block cylinder 15b, with block cylinder piston rod 15c, base plate 15a, mounting panel 15d that the cylinder is connected, block cylinder piston rod can pass base plate, transfer chute curb plate successively and get into in the transfer chute. The mounting plate is fixed to the base plate, the block cylinder is fixed to the mounting plate, and the base plate is fixed to the conveying trough side plate. And each defoaming machine is correspondingly provided with a blocking mechanism. Each blocking mechanism is provided with a plurality of blocking cylinders, piston rods, not all of which are extended to block the product, for example, the rightmost piston rod is extended to block the forward movement of the carrier with the product.
The feeding mechanism comprises a sucker (such as a vacuum sucker) for sucking a product, a feeding lifting cylinder for enabling the sucker to lift up and down, and a feeding mechanism translation cylinder for enabling the sucker to move back and forth.
The vacuum chuck is prior art (can be purchased directly), and the working principle thereof is prior, so the detailed description is not needed, and it should be understood that the vacuum chuck includes various technical solutions capable of realizing vacuum adsorption, and various technical solutions for realizing mechanical auxiliary transportation and transfer by the vacuum chuck in the prior art can be referred.
Preferably, the feeding mechanism comprises a feeding mechanism translation cylinder (which is shielded by a first defoaming machine in fig. 1 and controls the movement of a feeding mechanism translation cylinder piston rod 6), a feeding mechanism translation cylinder piston rod 6, a first connecting block 7 connected with the feeding mechanism translation cylinder piston rod, a feeding lifting cylinder 8, a first connecting piece 9 connected with the feeding lifting cylinder piston rod, a second connecting block 14 fixedly connected with the first connecting piece, a third connecting block 11 fixedly connected with the second connecting block, a vacuum chuck 12 fixed on the third connecting block, and a fourth connecting block 10 connected with the first connecting block, wherein when the feeding lifting cylinder drives the first connecting piece and the vacuum chuck to move up and down, the second connecting block and the third connecting block synchronously slide up and down on the surface of the fourth connecting block (actually, the feeding lifting cylinder drives the first connecting piece and the vacuum chuck to move up and down, the first connecting piece and the vacuum chuck are driven by the feeding mechanism translation cylinder, and the vacuum chuck are driven by, The second connecting block and the third connecting block synchronously lift up and down). The fourth connecting block 10 is connected with a fixing block 35 through a connecting rod 36, and the fixing block 35 is used for fixing the feeding lifting cylinder 8. The third connecting block is L-shaped, one side of the third connecting block can slide along the surface of the fourth connecting block, and the other side of the third connecting block is fixed with the vacuum chuck. And the telescopic of feed mechanism translation cylinder accessible feed mechanism translation cylinder piston rod 6 makes first connecting block, fourth connecting block and whole material loading elevating system (promptly material loading elevating cylinder, second connecting block, first connecting piece, third connecting block, sucking disc etc.) all the back-and-forth movement.
When the product is loaded, the product can be conveyed to the side of the loading end of the conveying belt in advance, the sucker is enabled to move back and forth and move downwards (if the sucker is directly above the product, only the sucker needs to move downwards, the sucker needs to move back and forth and move upwards and downwards through the loading mechanism translation cylinder and the loading lifting cylinder respectively), the position of the sucker is enabled to move to the position of the product, the sucker is enabled to complete the sucking of the product (workpiece), then the sucker and the product move upwards, then move back and forth and finally move downwards under the assistance of the loading mechanism translation cylinder and the loading lifting cylinder, the product is placed in a product groove of a carrier at the loading end of the conveying belt, then the sucker is enabled to be loosened (namely the sucker is separated from the product), then the sucker returns to the initial position under the assistance of the loading mechanism translation cylinder and the loading lifting cylinder, and.
The product carrying mechanism comprises a product carrying mechanism translation cylinder 18, a product carrying mechanism lifting cylinder 19 and a product carrying mechanism clamping jaw cylinder 20, the product carrying mechanism translation cylinder can enable a movable plate 21 to move back and forth (namely, a piston rod of the product carrying mechanism translation cylinder is connected with the movable plate), the movable plate is fixedly connected with the product carrying mechanism lifting cylinder, a piston rod of the product carrying mechanism lifting cylinder is connected with a fixed plate, the fixed plate is fixedly connected with the product carrying mechanism clamping jaw cylinder, two clamping jaws are arranged at the lower end of the product carrying mechanism clamping jaw cylinder, and the two clamping jaws can be respectively inserted into two clamping jaw grooves 13a of the carrier.
A protrusion (not shown) may be disposed in the deaerator, and the carrier fixing groove 24b is aligned with the protrusion to position the carrier with the product. Preferably, a tray may be provided in the deaerator, the tray may be provided with protrusions, the carriers carrying the products may be placed on the tray, and the carrier fixing grooves 24b are aligned with the protrusions to achieve positioning of the carriers carrying the products.
A sensor is arranged in the conveying groove (corresponding to the position of each defoaming machine), and when the sensor detects that the carrier loaded with the product on the conveying belt reaches the side of a certain defoaming machine, a piston rod of the blocking mechanism is extended forwards under the control of the PLC to enter the conveying groove and block the carrier loaded with the product from continuing to advance; meanwhile, the cover is opened through the cover lifting power mechanism. Then carrying out product handling operation: the clamping jaws of the clamping jaw air cylinders of the product carrying mechanism move back and forth and move downwards (if the clamping jaws are positioned right above a carrier carrying products, only the clamping jaws need to move downwards, please note that the back and forth movement and the up and down movement of the clamping jaws are realized through the product carrying mechanism translation air cylinders and the product carrying mechanism lifting air cylinders respectively, in the process, the clamping jaws are moved to the position of the carrier carrying the products, the clamping jaws are inserted into clamping jaw grooves of the carrier downwards, the carrier carrying the products is clamped by the clamping jaw air cylinders, then the clamping jaws and the carrier carrying the products move upwards and then move forwards (the products enter a defoaming machine) and then move downwards (namely the carrier carrying the products is placed in the defoaming machine), then the clamping jaws are released from clamping the carrier carrying the products by the clamping jaw air cylinders, and the clamping jaws move upwards and backwards to return to the initial positions (, the cover is closed through a cover lifting power mechanism; after that, the product may be defoamed by a defoaming machine.
After the product is defoamed, the cover is opened through the cover lifting power mechanism, the carrier carrying the product is taken out of the defoaming machine and placed on the conveying belt by the product carrying mechanism, and then the product directly flows out through the conveying belt (namely, the product after defoaming does not enter another defoaming machine any more, and in the moving process of the product, the blocking mechanisms corresponding to the defoaming machines do not block the carrier carrying the product from advancing).
The specific working process is as follows: products successively arrive near the feeding end of the conveying belt, a single product is fed into a carrier at the feeding end of the conveying belt through a feeding device (one carrier can contain one product, the carriers are multiple), the carrier carrying the products continuously moves along with the conveying belt, a first product enters a first defoaming machine through a product conveying mechanism (defoaming needs a certain time), a second product enters a second defoaming machine (namely a blocking mechanism corresponding to the first defoaming machine does not block, a blocking mechanism corresponding to the second defoaming machine blocks, and the like), a third product enters a third defoaming machine, a fourth product enters a fourth defoaming machine, and the like, when the defoaming of the products in the first defoaming machine is completed, a cover is opened, the carrier carrying the products is returned to the conveying belt through the product conveying mechanism, and then the products directly flow out through the conveying belt (the carrier carrying the products directly moves along with the conveying belt, flow to the next process); after the products in the second defoaming machine are defoamed, opening the cover and sending the carrier carrying the products back to the conveying belt through the product carrying mechanism, and then directly flowing out through the conveying belt; and so on.
Furthermore, the utility model discloses still including rigging machine 25 that is located last deaeration machine right side (for example, can laminate after last polaroid at the OCA (this process is not the utility model discloses a device realizes, is prior art), through the utility model discloses a device carries out deaeration once, then makes the product laminate with other optical material layers again through rigging machine 25). The laminating machine 25 is prior art, and will not be elaborated in detail, and the mode that the product passes in and out the laminating machine can adopt the utility model discloses the mode that the well product passed in and out the defoaming machine, also can adopt modes such as the arbitrary mode among the prior art (including the manual work put into, emit).
The foregoing description has described the principles, general features, and advantages of the invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments, and the above embodiments and what is described in the specification are merely illustrative of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The optical material heating defoaming machine comprises a conveying belt for conveying products, and is characterized by further comprising a feeding mechanism positioned at the feeding end of the conveying belt, a plurality of defoaming machines arranged along the conveying belt, and a plurality of product carrying mechanisms corresponding to the positions of the defoaming machines.
2. The optical material heating defoaming machine according to claim 1, wherein said feeding mechanism enables the product to be placed at the feeding end of the conveyor belt; the product conveying mechanism conveys products between the conveying belt and the defoaming machine, and when the products enter the conveying belt and reach a certain defoaming machine along with the conveying belt, the products are conveyed into the defoaming machine through the product conveying mechanism; when the products are defoamed, the products are returned to the conveyor belt through the product conveying mechanism.
3. A thermal optical material defoaming machine as claimed in claim 1, wherein said defoaming machine comprises a cover that can move up and down.
4. The optical material heating defoaming machine according to claim 1, wherein the conveyor belt is installed in the conveying trough, the blocking mechanism is installed on a side plate of the conveying trough, and the blocking mechanism comprises a blocking cylinder and a piston rod connected with the blocking cylinder, and the piston rod can pass through the side plate of the conveying trough and enter the conveying trough.
5. The optical material heating defoaming machine according to claim 1, wherein the feeding mechanism comprises a suction cup for sucking the product, a feeding lifting cylinder for lifting the suction cup up and down, and a feeding mechanism translation cylinder for moving the suction cup back and forth.
6. The optical material heating defoaming machine according to claim 5, wherein the feeding mechanism comprises a feeding mechanism translation cylinder, a first connecting block connected with a feeding mechanism translation cylinder piston rod, a feeding lifting cylinder, a first connecting piece connected with a feeding lifting cylinder piston rod, a second connecting block fixedly connected with the first connecting piece, a third connecting block fixedly connected with the second connecting block, a vacuum chuck fixed on the third connecting block, and a fourth connecting block connected with the first connecting block, and when the feeding lifting cylinder drives the first connecting piece and the vacuum chuck to move up and down, the second connecting block and the third connecting block synchronously slide up and down on the surface of the fourth connecting block.
7. The optical material heating and defoaming machine according to claim 1, wherein said product handling mechanism comprises a product handling mechanism translation cylinder, a product handling mechanism lifting cylinder, and a product handling mechanism clamping jaw cylinder, wherein the product handling mechanism translation cylinder can move the movable plate back and forth, the movable plate is fixedly connected with the product handling mechanism lifting cylinder, a piston rod of the product handling mechanism lifting cylinder is connected with the fixed plate, the fixed plate is fixedly connected with the product handling mechanism clamping jaw cylinder, and the product handling mechanism clamping jaw cylinder is provided with two clamping jaws which can be inserted into the clamping jaw grooves of the carriers.
8. The optical material heating and defoaming machine according to claim 3, wherein the cover lifting power mechanism comprises a cover lifting cylinder and a cover lifting cylinder piston rod connected with the cover lifting cylinder, the end of the cover lifting cylinder piston rod supports the top of the cover, and the cover synchronously moves up and down when the cover lifting cylinder moves the cover lifting cylinder piston rod up and down to assume an open or closed state.
9. The optical material heating defoaming machine of claim 3, wherein a protrusion is arranged in the defoaming machine, and the carrier fixing groove is aligned with the protrusion to realize product positioning.
10. The optical material heating defoaming machine according to claim 1, further comprising a laminating machine located behind the defoaming machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922487547.XU CN211798994U (en) | 2019-12-31 | 2019-12-31 | Optical material heating defoaming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922487547.XU CN211798994U (en) | 2019-12-31 | 2019-12-31 | Optical material heating defoaming machine |
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| CN211798994U true CN211798994U (en) | 2020-10-30 |
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| CN201922487547.XU Active CN211798994U (en) | 2019-12-31 | 2019-12-31 | Optical material heating defoaming machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112578582A (en) * | 2020-12-09 | 2021-03-30 | 深圳市韩安特科技有限公司 | Defoaming equipment of polaroid |
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2019
- 2019-12-31 CN CN201922487547.XU patent/CN211798994U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112578582A (en) * | 2020-12-09 | 2021-03-30 | 深圳市韩安特科技有限公司 | Defoaming equipment of polaroid |
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