CN211798950U - Movable production workshop - Google Patents
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- CN211798950U CN211798950U CN202020467717.8U CN202020467717U CN211798950U CN 211798950 U CN211798950 U CN 211798950U CN 202020467717 U CN202020467717 U CN 202020467717U CN 211798950 U CN211798950 U CN 211798950U
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Abstract
The utility model relates to a plant draws technical field, especially relates to a portable workshop. The utility model provides a portable workshop, this portable workshop has integrateed and has drawed module and clarification module, draw on module and clarification module all are fixed in movable platform, this portable workshop can make things convenient for the quick travel to produce to the raw materials production base, avoid the waste of plant raw materials or active ingredient extraction rate to reduce, draw the module and include the micro jet extractor, can realize the continuous high efficiency of plant under normal atmospheric temperature condition and draw, can obtain active ingredient height, clarification look is light, stable plant extract.
Description
Technical Field
The utility model relates to a plant draws technical field, especially relates to a portable workshop.
Background
The plant extract can be used in the industries of medical treatment, food, daily chemicals and the like, and the pursuit of green products by people promotes the development of the plant extract industry. The plant extraction method is also converted from traditional heating extraction and percolation extraction into supercritical carbon dioxide extraction, ultrasonic extraction and enzyme extraction with higher technological content. Although the extraction rate of supercritical carbon dioxide extraction, ultrasonic extraction and enzyme extraction is high, the method also has the defect that the method cannot be ignored. The supercritical extraction method has very high requirements on equipment and is not suitable for the production of ionic compounds with large polarity; the ultrasonic extraction method has low extraction efficiency on a large amount of substances and high noise; the enzyme extraction method needs long-time heat preservation, has low efficiency, is easy to generate unpleasant odor, and is not suitable for the production of plant extracts for daily use.
Plant extraction equipment used in the industry at present is a fixed production workshop, and the used raw materials are mostly dry plant products, because the dry plant products are easy to store and transport. However, some traditional Chinese medicinal materials contain alkaloid, vegetable protein, glycosides, volatile oil, saccharides, amino acid, organic acid and other components, which are unstable and easy to lose or change in the processes of processing, transportation and the like, so that the waste of the plant raw materials or the reduction of the extraction rate of effective components can be caused by using dry products or transporting the raw materials to factories for extraction.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a portable workshop for solve the problem that current plant extraction method still awaits the improvement, the unable removal of plant extraction equipment leads to the waste of plant material or active ingredient extraction rate to reduce easily.
The utility model discloses a concrete technical scheme as follows:
a mobile production plant comprising: the device comprises a water purification module, an extraction module, a clarification module and a movable platform;
the water purification module, the extraction module and the clarification module are all fixed on the movable platform;
the water purification module, the extraction module and the clarification module are all connected with a tap water pipeline, the extraction module and the clarification module are all connected with a pure water pipeline and an organic solvent pipeline, and the extraction module is connected with the clarification module;
the extraction module comprises a microfluidic extractor.
Preferably, the water purification module comprises a water purification device and a water storage device;
the water purifying device comprises a water pump, a reverse osmosis column, an electric deionization column and an ultraviolet sterilization column, wherein the water pump, the reverse osmosis column, the electric deionization column and the ultraviolet sterilization column are sequentially connected through a pipeline, a water outlet of the ultraviolet sterilization column is connected with a water inlet of the water storage device through a pipeline, and a water outlet of the water storage device is connected with a pure water pipeline.
Preferably, the extraction module further comprises a mixing tank;
the discharge gate of blending tank with the feed inlet of little efflux extractor passes through the pipe connection, the discharge gate of little efflux extractor with the blending tank with clarification module all passes through the pipe connection.
Preferably, the clarification module comprises a horizontal spiral centrifuge, a microfiltration buffer tank, a microfiltration device, an ultrafiltration buffer tank, an ultrafiltration device, a reverse osmosis buffer tank and a reverse osmosis device;
horizontal spiral centrifuge's feed inlet with the discharge gate of little efflux extractor is connected, horizontal spiral centrifuge's discharge gate with the microfiltration buffer tank is connected, the feed inlet of microfiltration device with the microfiltration buffer tank is connected, the concentrate discharge gate of microfiltration device with the microfiltration buffer tank passes through the pipeline backward flow and connects, the clear solution discharge gate of microfiltration device with the ultrafiltration buffer tank is connected, the concentrate discharge gate of ultrafiltration device with the ultrafiltration buffer tank passes through the pipeline backward flow and connects, the clear solution discharge gate of ultrafiltration device with reverse osmosis buffer tank connects, reverse osmosis unit's feed inlet with reverse osmosis buffer tank connects, reverse osmosis unit's concentrate discharge gate with reverse osmosis buffer tank passes through the pipeline backward flow and connects, reverse osmosis unit's clear solution discharge gate and waste liquid pipe connection.
Preferably, the conduit is provided with a valve.
Preferably, the method further comprises the following steps: a control module;
the control module is used for monitoring the built-in pressure and the liquid flow rate of the water purification module, the extraction module and the clarification module and controlling the opening and closing of the valve.
Preferably, the method further comprises the following steps: a detection module;
the detection module is fixed in on the portable platform, the detection module includes physics and chemistry detection room and microorganism detection room.
Preferably, the mixing tank comprises a tank body and a stirring device;
the top of the tank body is provided with a feeding window, a liquid inlet and a cleaning liquid inlet, the liquid inlet is respectively connected with the tap water pipeline, the pure water pipeline, the organic solvent pipeline and the discharge port of the micro-jet extractor through four pipelines, and the discharge port of the tank body is respectively connected with the micro-jet extractor and a waste liquid pipeline through two pipelines;
the stirring device comprises a stirring shaft and a stirring motor, wherein the stirring shaft is arranged in the tank body, the stirring shaft is provided with blades, and the stirring shaft is connected with an output shaft of the stirring motor.
Preferably, the horizontal spiral centrifuge is also provided with a slag outlet and a waste residue collector;
the waste residue collector is used for collecting waste residues.
Preferably, the microfiltration buffer tank, the ultrafiltration buffer tank and the reverse osmosis buffer tank are all provided with stirring rods.
To sum up, the utility model provides a portable workshop, include: the device comprises a water purification module, an extraction module, a clarification module and a movable platform; the water purification module, the extraction module and the clarification module are all fixed on the movable platform; the water purification module, the extraction module and the clarification module are all connected with a tap water pipeline, the extraction module and the clarification module are all connected with a pure water pipeline and an organic solvent pipeline, the extraction module and the clarification module are connected, and the extraction module comprises a micro-jet extractor. The utility model discloses portable workshop has integrateed and has drawed module and clarification module, draws on module and clarification module all are fixed in movable platform, and this portable workshop can make things convenient for the quick travel to produce to the raw materials production base, avoids the waste of plant raw materials or active ingredient extraction rate to reduce, draws the module and includes the microjet extractor, can realize the continuous high efficiency of plant under normal atmospheric temperature condition and draw, can obtain active ingredient height, clarification look is light, stable plant extract.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without inventive exercise.
Fig. 1 is a schematic structural view of a movable production workshop provided in an embodiment of the present invention;
fig. 2 is a schematic structural view of a water purification module in a movable production workshop according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of an extraction module in a movable production workshop according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a clarification module in a mobile production workshop according to an embodiment of the present invention;
illustration of the drawings: 01. a detection module; 02. a tap water pipeline; 03. a pure water pipeline; 04. an organic solvent conduit; 1. a water pump; 2. a reverse osmosis column; 3. an electrodeionization column; 4. an ultraviolet sterilization column; 5. a water storage device; 6. a mixing tank; 7. a micro-jet extractor; 8. a horizontal spiral centrifuge; 9. a microfiltration buffer tank; 10. a microfiltration device; 11. an ultrafiltration buffer tank; 12. an ultrafiltration device; 13. a reverse osmosis buffer tank; 14. a reverse osmosis unit; 15-56, valve.
Detailed Description
The utility model provides a portable workshop for solve present plant extraction method still treat to improve, the unable problem that leads to the waste of plant material or active ingredient extraction rate to reduce easily that removes of plant extraction equipment.
In the description of the embodiments of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only used for convenience in describing the embodiments of the present application and simplifying the description, but do not indicate or imply that the referred devices or elements must have specific orientations, be configured in specific orientations, and operate, and thus, should not be construed as limiting the embodiments of the present application.
In the description of the embodiments of the present application, it should be noted that the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected unless explicitly stated or limited otherwise; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. Specific meanings of the above terms in the embodiments of the present application can be understood in specific cases by those of ordinary skill in the art.
Fig. 1 is a schematic structural diagram of a movable production workshop according to an embodiment of the present invention.
The embodiment of the utility model provides an in a portable workshop's an embodiment includes: the device comprises a water purification module, an extraction module, a clarification module and a movable platform;
the water purification module, the extraction module and the clarification module are all fixed on the movable platform;
the water purification module, the extraction module and the clarification module are all connected with a tap water pipeline 02, the extraction module and the clarification module are all connected with a pure water pipeline 03 and an organic solvent pipeline 04, and the extraction module and the clarification module are connected;
the extraction module comprises a microfluidic extractor 7.
The embodiment of the utility model provides a portable workshop has integrateed and has drawed module and clarification module, draws on module and clarification module all are fixed in movable platform, this portable workshop can make things convenient for the quick travel to produce to the raw materials production base, avoids the waste of plant raw materials or active ingredient extraction rate to reduce, draws the module and includes microjet extractor 7, can realize the continuous high efficiency of plant under normal atmospheric temperature condition and draw, can obtain active ingredient height, clarification look is light, stable plant extract.
The above is to carry out detailed description on an embodiment of the movable production workshop provided by the embodiment of the present invention, and the following is to carry out detailed description on another embodiment of the movable production workshop provided by the embodiment of the present invention.
Please refer to fig. 1 to 4, fig. 2 is a schematic structural diagram of a water purification module in a movable production workshop provided in an embodiment of the present invention, fig. 3 is a schematic structural diagram of a module extraction in a movable production workshop provided in an embodiment of the present invention, and fig. 4 is a schematic structural diagram of a clarification module in a movable production workshop provided in an embodiment of the present invention.
The embodiment of the utility model provides a pair of another embodiment of portable workshop includes: the device comprises a water purification module, an extraction module, a clarification module and a movable platform;
the water purification module, the extraction module and the clarification module are all fixed on the movable platform;
the water purification module, the extraction module and the clarification module are all connected with a tap water pipeline 02, the extraction module and the clarification module are all connected with a pure water pipeline 03 and an organic solvent pipeline 04, and the extraction module and the clarification module are connected;
the extraction module comprises a microfluidic extractor 7.
Further, the water purification module comprises a water purification device and a water storage device 5;
purifier includes water pump 1, reverse osmosis column 2, electric deionization post 3 and ultraviolet sterilization post 4, water pump 1, reverse osmosis column 2, electric deionization post 3 and ultraviolet sterilization post 4 connect gradually through the pipeline, the delivery port of ultraviolet sterilization post 4 passes through the pipe connection with water storage device 5's water inlet, water storage device 5 can store the pure water after purifier handles, water storage device 5's delivery port is connected with the water inlet of pure water pipeline 03, provide the pure water for drawing module and clarification module.
The embodiment of the utility model provides an in, water pump 1's water inlet passes through the pipeline to be connected with running water pipeline 02, water pump 1's delivery port passes through the pipeline to be connected with reverse osmosis column 2's water inlet, reverse osmosis column 2's clear solution export is passed through the pipeline and is connected with the water inlet of electric deionization post 3, reverse osmosis column 2's dense solution export is passed through the pipeline and is connected with the waste liquid pipeline, the water inlet of electric deionization post 3 passes through the pipeline and is connected with reverse osmosis column 2's clear solution export, electric deionization column 3's delivery port and ultraviolet sterilization column 4's water inlet.
In the embodiment of the utility model, the extraction module also comprises a mixing tank 6;
the discharge port of the mixing tank 6 is connected with the feed inlet of the micro-jet extractor 7 through a pipeline, and the discharge port of the micro-jet extractor 7 is connected with the mixing tank 6 and the clarification module through pipelines.
In the embodiment of the utility model, the clarification module comprises a horizontal spiral centrifuge 8, a microfiltration buffer tank 9, a microfiltration device 10, an ultrafiltration buffer tank 11, an ultrafiltration device 12, a reverse osmosis buffer tank 13 and a reverse osmosis device 14;
the feed inlet of horizontal screw centrifuge 8 is connected with the discharge gate of little efflux extractor 7, horizontal screw centrifuge 8's discharge gate is connected with microfiltration buffer tank 9, microfiltration device 10's feed inlet is connected with microfiltration buffer tank 9, microfiltration device 10's concentrate discharge gate passes through the pipeline backward flow with microfiltration buffer tank 9 and is connected, microfiltration device 10's clear solution discharge gate is connected with ultrafiltration buffer tank 11, ultrafiltration device 12's concentrate discharge gate passes through the pipeline backward flow with ultrafiltration buffer tank 11 and is connected, ultrafiltration device 12's clear solution discharge gate is connected with reverse osmosis buffer tank 13, reverse osmosis device 14's feed inlet is connected with reverse osmosis buffer tank 13, reverse osmosis device 14's concentrate discharge gate passes through the pipeline backward flow with reverse osmosis buffer tank 13 and is connected, reverse osmosis device 14's clear solution discharge gate and waste liquid pipe connection.
In the embodiment of the utility model provides an in, microfiltration device 10 and ultrafiltration device 12's effect lies in getting rid of impurity, and the clear liquid of obtaining is the extract product that contains active ingredient, and reverse osmosis unit 14's effect lies in concentrating the clear liquid that obtains through ultrafiltration device 12, and the dense fluid of obtaining is the extract product that contains active ingredient.
The embodiment of the utility model provides an in, 7 discharge gates of microjet extractor are connected with blending tank 6, horizontal spiral centrifuge 8 and waste liquid pipeline respectively through three pipelines.
Further, the piping is provided with valves 15-56.
Further, the method also comprises the following steps: a control module;
the control module is connected with the water purification module, the extraction module and the clarification module and is used for monitoring the internal pressure and the liquid flow rate of the water purification module, the extraction module and the clarification module and controlling the opening and closing of the valves 15-56.
The embodiment of the utility model provides an in, control module draws submodule piece and control clarification submodule piece including control water purification submodule piece, control, and control water purification submodule piece, control are drawn submodule piece and control clarification submodule piece and are distributed respectively in water purification module, are drawed module and clarification module, the direct operation of being convenient for, valve 15-56 that also can each module of manual control.
Further, the method also comprises the following steps: a detection module 01;
In the embodiment of the utility model, the mixing tank 6 comprises a tank body and a stirring device;
the top of the tank body is provided with a feeding window, a liquid inlet and a cleaning liquid inlet, the liquid inlet is respectively connected with a tap water pipeline 02, a pure water pipeline 03, an organic solvent pipeline 04 and a discharge port of the micro-jet extractor 7 through four pipelines, the discharge port of the tank body is arranged at the bottom of the tank body, and the discharge port of the tank body is respectively connected with the micro-jet extractor 7 and a waste liquid pipeline through two pipelines;
the stirring device comprises a stirring shaft and a stirring motor, the stirring shaft is arranged in the tank body, blades for stirring homogeneity are arranged on the stirring shaft, the stirring shaft is connected with an output shaft of the stirring motor, and the stirring motor is arranged at the upper end of the tank body through a support.
Further, the horizontal spiral centrifuge 8 is also provided with a slag outlet and a waste residue collector;
the waste residue collector is used for collecting waste residues.
The waste residue after the plant extraction is a good natural fertilizer, and the waste residue is collected, so that not only can the resource be utilized, but also the environment pollution can be avoided.
In the embodiment of the utility model provides an in, the top of micro-filtration buffer tank 9, ultrafiltration buffer tank 11 and reverse osmosis buffer tank 13 all is provided with the puddler.
A feed inlet and a discharge outlet of the microfiltration buffer tank 9 are respectively arranged at the top and the bottom of the microfiltration buffer tank 9, the feed inlet of the microfiltration buffer tank 9 is respectively connected with a tap water pipeline 02, a pure water pipeline 03, an organic solvent pipeline 04 and a discharge outlet of the horizontal screw centrifuge 8 through four pipelines, and the discharge outlet of the microfiltration buffer tank 9 is respectively connected with the feed inlet of the microfiltration device 10 and a waste liquid pipeline through two pipelines;
a feed inlet of the microfiltration device 10 is connected with a discharge outlet of the microfiltration buffer tank 9 through a pipeline, a concentrated liquid discharge outlet of the microfiltration device 10 is connected with a feed inlet of the microfiltration buffer tank 9 through a return pipeline, and a clear liquid discharge outlet of the microfiltration device 10 is connected with a feed inlet of the ultrafiltration buffer tank 11 and a waste liquid pipeline through pipelines;
a feed inlet and a discharge outlet of the ultrafiltration buffer tank 11 are respectively arranged at the top and the bottom of the ultrafiltration buffer tank 11, the feed inlet of the ultrafiltration buffer tank 11 is respectively connected with a tap water pipeline 02, a pure water pipeline 03, an organic solvent pipeline 04 and a clear liquid discharge outlet of the microfiltration device 10 through four pipelines, and the discharge outlet of the ultrafiltration buffer tank 11 is connected with the feed inlet of the ultrafiltration device 12 and a waste liquid pipeline through pipelines;
a feed port of the ultrafiltration device 12 is connected with a discharge port of the ultrafiltration buffer tank 11 through a pipeline, a concentrated solution discharge port of the ultrafiltration device 12 is connected with a feed port of the ultrafiltration buffer tank 11 through a reflux pipeline, and a clear solution discharge port of the ultrafiltration device 12 is connected with a feed port of the reverse osmosis buffer tank 13 and a waste solution pipeline through pipelines;
a feed inlet and a discharge outlet of the reverse osmosis buffer tank 13 are respectively arranged at the top and the bottom of the reverse osmosis buffer tank 13, the feed inlet of the reverse osmosis buffer tank 13 is respectively connected with a tap water pipeline 02, a pure water pipeline 03, an organic solvent pipeline 04 and a clear liquid discharge outlet of the ultrafiltration device 12 through four pipelines, and the discharge outlet of the reverse osmosis buffer tank 13 is connected with a feed inlet and a waste liquid pipeline of the reverse osmosis device 14 through pipelines;
the feed inlet of the reverse osmosis device 14 is connected with the discharge outlet of the reverse osmosis buffer tank 13 through a pipeline, the concentrated liquid discharge outlet of the reverse osmosis device 14 is connected with the feed inlet of the reverse osmosis buffer tank 13 through a return pipeline, and the clear liquid discharge outlet of the reverse osmosis device 14 is connected with a waste liquid pipeline through a pipeline.
The embodiment of the utility model provides an in, microfiltration device 10, ultrafiltration device 12 and reverse osmosis unit 14 all are equipped with the cooling jacket, prevent that microfiltration device 10, ultrafiltration device 12 and reverse osmosis unit 14 from reducing the filter effect because of overheated.
The embodiment of the utility model provides an in, reverse osmosis unit 14 passes through the pipe connection with blending tank 6, and portable workshop still can carry out the product and prepare, and portable workshop obtains after the extract that contains active material, washs blending tank 6, carries the extract to blending tank 6 from reverse osmosis unit 14's dense liquid discharge gate again, adds solvent and auxiliary material in blending tank 6, and the extract mixes with solvent and auxiliary material and obtains the finished product.
Compared with the prior art, the embodiment of the utility model, have following advantage:
the fresh products of seasonal and regional types, such as flowers, fruits and vegetables. If the plant is built in the original production place for processing, the plant can only be placed in an idle state in the non-harvesting period, so that the resource waste is caused; if transported to plant processing plants, higher cost is needed to solve the problems of preservation and corrosion prevention during transportation. The embodiment of the utility model provides a portable workshop can remove to arbitrary raw materials production base along with moving platform, has solved the problem that the active ingredient content that the raw materials transportation caused reduces, the cost is also reduced.
Two, adopt the embodiment of the utility model provides a portable workshop produces at the raw materials production base, and the waste residue that the plant extracted the in-process and produced can directly be used for producing base compost, make full use of resource.
And the water purification module adopts the electric deionization column 3, acid liquor and/or alkali liquor are not needed to be used for regeneration, and the generated wastewater is non-toxic and harmless to plants, can be directly used for planting and irrigating raw material plants, and can save water resources.
Fourthly, continuous and efficient extraction of the plants can be realized under the condition of normal temperature, and clear and light-colored and stable plant extract is obtained.
And fifthly, finished product preparation can be directly carried out, physical and chemical detection is carried out, the qualified product can be directly provided for customers, secondary transportation is not needed, and the problems that the product is not qualified due to package breakage or high temperature in the transportation process are reduced.
And sixthly, the automatic operation can be realized, and the operation is simple and easy to operate.
For a further understanding of the invention, reference will now be made in detail to the following examples.
Example 1
In this example, the rose extract was extracted, and the rose extract contained much polyphenol-containing active substances, had poor thermal stability, and much polyphenol was water-soluble substances, and the number of extraction times was not excessive. The extraction method adopted by the embodiment is no heating and single extraction.
The specific extraction method comprises the following steps: adopt portable workshop, open purifier, including water pump 1, reverse osmosis post 2, electrodeionization post 3 and ultraviolet sterilization post 4, prepare the pure water to store the pure water in water storage device 5. When pure water is accumulated to two thirds of the water storage device 5, rose raw material is put into the mixing tank 6, and the valve 19 (pure water inlet valve) is opened. When the feed-liquid ratio reaches 1:30, the valve 19 is closed. Pre-stirring for 30min in the mixing tank 6, closing a valve 37 (a reflux valve) of the micro-jet extractor 7, and opening a valve 38 (a discharge valve) between the micro-jet extractor 7 and the horizontal screw centrifuge 8. Starting the micro-jet extractor 7 for extraction, starting the horizontal spiral centrifuge 8, and allowing the materials to enter the horizontal spiral centrifuge 8 after being extracted by the micro-jet extractor 7. Wherein, the centrifugal slag is left in the waste slag collector and is taken out after the production is finished, and the clear liquid of the material enters the microfiltration buffer tank 9 through a valve 41. When the liquid in the microfiltration buffer tank 9 reaches one half of the volume of the tank body, the microfiltration device 10 is started to carry out microfiltration treatment to obtain microfiltration clear liquid, and the microfiltration clear liquid enters the ultrafiltration buffer tank 11 through the valve 52. When the liquid in the ultrafiltration buffer tank 11 reaches one-half of the volume of the tank body, the ultrafiltration device 12 is started to carry out ultrafiltration treatment to obtain ultrafiltration clear liquid, and the ultrafiltration clear liquid enters the reverse osmosis buffer tank 13 through the valve 54. When the liquid in the reverse osmosis buffer tank 13 reaches one half of the volume of the tank body, the valve 55 is opened, the reverse osmosis device 14 is started to carry out reverse osmosis treatment, and the ratio of the feed liquid to the liquid is concentrated to 1: 5. Concentrating to 1:5, cleaning the mixing tank 6, opening the valve 56 after cleaning, conveying the extracting solution to the mixing tank 6, mixing the extracting solution with the solvent and the auxiliary materials, outputting to obtain a finished product, or storing in the mixing tank 6. And cleaning the extraction module and the clarification module for the next use.
Example 2
In this example, the soapberry extract was extracted, and the soapberry extract contained more saponins as active ingredients, and the water extraction yield was low. The extraction method adopted by the embodiment is heating and multiple times of extraction.
The specific extraction method comprises the following steps: adopt portable workshop, open purifier, including water pump 1, reverse osmosis post 2, electrodeionization post 3 and ultraviolet sterilization post 4, prepare the pure water to store the pure water in water storage device 5. When pure water is accumulated to two thirds of the water storage device 5, soapberry raw material is put into the mixing tank 6, and the valve 19 (pure water inlet valve) is opened to heat the mixing tank 6. When the feed-liquid ratio reaches 1:30, the valve 19 is closed. Pre-stirring for 30min in the mixing tank 6, opening a valve 37 (a reflux valve) of the micro-jet extractor 7, and closing a valve 38 (a discharge valve) between the micro-jet extractor 7 and the horizontal screw centrifuge 8. Starting the micro-jet extractor 7 for extraction, after 20min of reflux extraction, opening a valve 38 (discharge valve) between the micro-jet extractor 7 and the horizontal spiral centrifuge 8, closing a valve 37 (reflux valve), and starting the horizontal spiral centrifuge 8. The material is extracted by a micro-jet extractor 7 and then enters a horizontal spiral centrifuge 8. Wherein, the centrifugal slag is left in the waste slag collector and is taken out after the production is finished, and the clear liquid of the material enters the microfiltration buffer tank 9 through a valve 41. When the liquid in the microfiltration buffer tank 9 reaches one half of the volume of the tank body, the microfiltration device 10 is started to carry out microfiltration treatment to obtain microfiltration clear liquid, and the microfiltration clear liquid enters the ultrafiltration buffer tank 11 through the valve 52. When the liquid in the ultrafiltration buffer tank 11 reaches one-half of the volume of the tank body, the ultrafiltration device 12 is started to carry out ultrafiltration treatment to obtain ultrafiltration clear liquid, and the ultrafiltration clear liquid enters the reverse osmosis buffer tank 13 through the valve 54. When the liquid in the reverse osmosis buffer tank 13 reaches one half of the volume of the tank body, the valve 55 is opened, the reverse osmosis device 14 is started to carry out reverse osmosis treatment, and the ratio of the feed liquid to the liquid is concentrated to 1: 10. Concentrating to 1:10, cleaning the mixing tank 6, opening the valve 56 after cleaning, conveying the extracting solution to the mixing tank 6, mixing the extracting solution with the solvent and the auxiliary materials, outputting to obtain a finished product, or storing in the mixing tank 6. And cleaning the extraction module and the clarification module for the next use.
Example 3
The extraction of the grape extract is carried out in the embodiment, the grape extract contains more active substances of polysaccharides, vitamins and amino acids, the active substances are rich, and the yield of the active substances can be improved by extracting for multiple times. Moreover, the grape has high moisture content, and the material-liquid ratio is not suitable to be too high. The extraction mode adopted by the embodiment is no heating, single extraction, and the ratio of material to liquid is 1: 10.
The specific extraction method comprises the following steps: adopt portable workshop, open purifier, including water pump 1, reverse osmosis post 2, electrodeionization post 3 and ultraviolet sterilization post 4, prepare the pure water to store the pure water in water storage device 5. When pure water is accumulated to two thirds of the water storage device 5, grape raw material is put into the mixing tank 6, and the valve 19 (pure water inlet valve) is opened. When the ratio of the feed liquid to the feed liquid reaches 1:10, the feed valve 19 is closed. Pre-stirring for 30min in the mixing tank 6, closing a valve 37 (a reflux valve) of the micro-jet extractor 7, and opening a valve 38 (a discharge valve) between the micro-jet extractor 7 and the horizontal screw centrifuge 8. Starting the micro-jet extractor 7 for extraction, starting the horizontal spiral centrifuge 8, and allowing the materials to enter the horizontal spiral centrifuge 8 after being extracted by the micro-jet extractor 7. Wherein, the centrifugal slag is left in the waste slag collector and is taken out after the production is finished, and the clear liquid of the material enters the microfiltration buffer tank 9 through a valve 41. When the liquid in the microfiltration buffer tank 9 reaches one half of the volume of the tank body, the microfiltration device 10 is started to carry out microfiltration treatment to obtain microfiltration clear liquid, and the microfiltration clear liquid enters the ultrafiltration buffer tank 11 through the valve 52. When the liquid in the ultrafiltration buffer tank 11 reaches one-half of the volume of the tank body, the ultrafiltration device 12 is started to carry out ultrafiltration treatment to obtain ultrafiltration clear liquid, and the ultrafiltration clear liquid enters the reverse osmosis buffer tank 13 through the valve 54. When the liquid in the reverse osmosis buffer tank 13 reaches one half of the volume of the tank body, the valve 55 is opened, the reverse osmosis device 14 is started to carry out reverse osmosis treatment, and the ratio of the feed liquid to the liquid is concentrated to 1: 5. Concentrating to 1:5, cleaning the mixing tank 6, opening the valve 56 after cleaning, conveying the extracting solution to the mixing tank 6, mixing the extracting solution with the solvent and the auxiliary materials, outputting to obtain a finished product, or storing in the mixing tank 6. And cleaning the extraction module and the clarification module for the next use.
It is right above the utility model provides a portable workshop has carried out detailed introduction, to the general technical personnel in this field, the foundation the utility model discloses the thought of embodiment all has the change part on concrete implementation and application scope, to sum up, this description content should not be understood as right the utility model discloses a restriction.
Claims (10)
1. A mobile production plant, comprising: the device comprises a water purification module, an extraction module, a clarification module and a movable platform;
the water purification module, the extraction module and the clarification module are all fixed on the movable platform;
the water purification module, the extraction module and the clarification module are all connected with a tap water pipeline, the extraction module and the clarification module are all connected with a pure water pipeline and an organic solvent pipeline, and the extraction module is connected with the clarification module;
the extraction module comprises a microfluidic extractor.
2. The mobile production plant according to claim 1, wherein the water purification module comprises a water purification device and a water storage device;
the water purifying device comprises a water pump, a reverse osmosis column, an electric deionization column and an ultraviolet sterilization column, wherein the water pump, the reverse osmosis column, the electric deionization column and the ultraviolet sterilization column are sequentially connected through a pipeline, a water outlet of the ultraviolet sterilization column is connected with a water inlet of the water storage device through a pipeline, and a water outlet of the water storage device is connected with a pure water pipeline.
3. The mobile production plant according to claim 1, characterized in that said extraction module further comprises a mixing tank;
the discharge gate of blending tank with the feed inlet of little efflux extractor passes through the pipe connection, the discharge gate of little efflux extractor with the blending tank with clarification module all passes through the pipe connection.
4. The mobile production plant according to claim 3, wherein the clarification module comprises a horizontal screw centrifuge, a microfiltration surge tank, a microfiltration device, an ultrafiltration surge tank, an ultrafiltration device, a reverse osmosis surge tank, and a reverse osmosis device;
horizontal spiral centrifuge's feed inlet with the discharge gate of little efflux extractor is connected, horizontal spiral centrifuge's discharge gate with the microfiltration buffer tank is connected, the feed inlet of microfiltration device with the microfiltration buffer tank is connected, the concentrate discharge gate of microfiltration device with the microfiltration buffer tank passes through the pipeline backward flow and connects, the clear solution discharge gate of microfiltration device with the ultrafiltration buffer tank is connected, the concentrate discharge gate of ultrafiltration device with the ultrafiltration buffer tank passes through the pipeline backward flow and connects, the clear solution discharge gate of ultrafiltration device with reverse osmosis buffer tank connects, reverse osmosis unit's feed inlet with reverse osmosis buffer tank connects, reverse osmosis unit's concentrate discharge gate with reverse osmosis buffer tank passes through the pipeline backward flow and connects, reverse osmosis unit's clear solution discharge gate and waste liquid pipe connection.
5. The mobile production plant according to claim 4, characterised in that the piping is provided with valves.
6. The mobile production plant according to claim 5, further comprising: a control module;
the control module is used for monitoring the built-in pressure and the liquid flow rate of the water purification module, the extraction module and the clarification module and controlling the opening and closing of the valve.
7. The mobile production plant according to claim 1, further comprising: a detection module;
the detection module is fixed in on the portable platform, the detection module includes physics and chemistry detection room and microorganism detection room.
8. The mobile production plant according to claim 3, characterised in that the mixing tank comprises a tank body and a stirring device;
the top of the tank body is provided with a feeding window, a liquid inlet and a cleaning liquid inlet, the liquid inlet is respectively connected with the tap water pipeline, the pure water pipeline, the organic solvent pipeline and the discharge port of the micro-jet extractor through four pipelines, and the discharge port of the tank body is respectively connected with the micro-jet extractor and a waste liquid pipeline through two pipelines;
the stirring device comprises a stirring shaft and a stirring motor, wherein the stirring shaft is arranged in the tank body, the stirring shaft is provided with blades, and the stirring shaft is connected with an output shaft of the stirring motor.
9. The mobile production plant according to claim 4, characterised in that the horizontal screw centrifuge is further provided with a slag outlet and a waste residue collector;
the waste residue collector is used for collecting waste residues.
10. The mobile production plant according to claim 4, characterised in that the microfiltration surge tank, the ultrafiltration surge tank and the reverse osmosis surge tank are provided with stirring bars.
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| CN202020467717.8U CN211798950U (en) | 2020-04-02 | 2020-04-02 | Movable production workshop |
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| CN202020467717.8U CN211798950U (en) | 2020-04-02 | 2020-04-02 | Movable production workshop |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114470862A (en) * | 2022-02-24 | 2022-05-13 | 广州泽力医药科技有限公司 | Low-temperature efficient extraction complete equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114470862A (en) * | 2022-02-24 | 2022-05-13 | 广州泽力医药科技有限公司 | Low-temperature efficient extraction complete equipment |
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