CN211789356U - Automatic battery replacing device - Google Patents
Automatic battery replacing device Download PDFInfo
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- CN211789356U CN211789356U CN202020903989.8U CN202020903989U CN211789356U CN 211789356 U CN211789356 U CN 211789356U CN 202020903989 U CN202020903989 U CN 202020903989U CN 211789356 U CN211789356 U CN 211789356U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The utility model discloses an automatic trade battery device, including guide rail and battery transfer mechanism, the guide rail is two, two guide rail parallel are laid on the coplanar, battery transfer mechanism includes walking structure, push-and-pull structure, revolution mechanic, full charge battery position and scarce electric battery position, walking structure rolls and sets up on the guide rail, the fixed base that is provided with in the walking structure, push-and-pull structure, revolution mechanic, full charge battery position and scarce electric battery position all set up at the base, revolution mechanic fixes in push-and-pull structure, the last transmission of revolution mechanic is connected with the arm, the arm can be followed industrial equipment and pulled out the lack electric battery and placed on the scarce electric battery position, the arm can be with full charge battery on the full charge battery position push away to industrial equipment, full charge battery position and lack electric battery position symmetry set up the both sides at revolution mechanic. The utility model discloses make the battery can be changed automatically, the material resources of using manpower sparingly improve the security that the battery was changed.
Description
Technical Field
The utility model relates to a power supply unit technical field especially relates to an automatic trade battery device.
Background
The existing industrial battery power supply equipment can be divided into the following battery component types: non-detachable batteries, detachable batteries. For equipment provided with a non-detachable battery, the equipment needs to be charged in an online charging mode, and the equipment cannot continue production operation during charging; for the equipment with the detachable battery, in order to save time, the battery of the equipment is usually replaced by a standby battery, so that the equipment can be put into production again immediately.
However, at present, when the detachable battery is replaced, the detachable battery is generally replaced manually, the battery with larger volume and mass is relatively difficult to detach and carry, and a large amount of manpower is consumed in the whole replacement process; meanwhile, the replacement of the battery must follow certain specifications, and due to the safety consideration of personnel and equipment, some uncontrollable safety risks also exist in manual battery replacement.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an automatic trade battery device to solve the problem that above-mentioned prior art exists, make the battery can be changed automatically, the material resources of using manpower sparingly improve the security that the battery was changed.
In order to achieve the above object, the utility model provides a following scheme:
the utility model provides an automatic battery replacing device, which comprises two guide rails and a battery transfer mechanism, wherein the two guide rails are laid on the same plane in parallel, the battery transfer mechanism comprises a walking structure, a push-pull structure, a rotating structure, a full-charge battery position and an electric shortage battery position, the walking structure is arranged on the guide rails in a rolling manner, a base is fixedly arranged on the walking structure, the push-pull structure, the rotating structure, the full-charge battery position and the electric shortage battery position are all arranged on the base, the rotating structure is fixed on the push-pull structure, an mechanical arm is in transmission connection with the rotating structure, the mechanical arm can drag out the electric shortage battery from industrial equipment and place the electric shortage battery position, the mechanical arm can push the full-charge battery on the full-charge battery position into the industrial equipment, the full-charge battery position and the power-shortage battery position are symmetrically arranged on two sides of the rotating structure.
Preferably, two limiting blocks are fixedly arranged between the two guide rails and used for limiting the stroke range of the walking structure.
Preferably, the walking structure includes two action wheels and two follow driving wheels, the action wheel with follow driving wheel homoenergetic and follow the guide rail rotates, the action wheel with it is in to rotate the setting respectively from the driving wheel the four corners department of base, two the action wheel rotates and connects on a main shaft, the one end transmission of main shaft is connected with walking motor, walking motor passes through the mounting panel to be fixed on the base.
Preferably, the push-pull structure comprises a push-pull motor, a synchronizing wheel and a synchronous belt, two ends of the synchronous belt are respectively sleeved on one of the synchronizing wheel, the axis of the synchronizing wheel is parallel to the guide rail, the synchronizing wheel is in transmission connection with the push-pull motor, a shell of the push-pull motor is fixed on the base, a sliding table is fixedly arranged on the synchronous belt, the rotating structure is fixed on the sliding table, two ends of the synchronous belt are provided with limit baffles, and the limit baffles are fixed on the base.
Preferably, revolution mechanic includes rotating electrical machines, mounting bracket and the arm, the mounting bracket is fixed on the slip table, rotating electrical machines fixes on the mounting bracket, the one end of arm with rotating electrical machines's output shaft fixed connection, rotating electrical machines the axis perpendicular to of output shaft the guide rail.
Preferably, a plurality of mounting grooves are formed in the full-charge battery position and the short-charge battery position at equal intervals, rollers are rotatably connected to the mounting grooves respectively, a stop block is fixedly arranged at one end of the full-charge battery position and one end of the short-charge battery position, and an electromagnet is fixedly arranged on one end face of the stop block.
Preferably, corresponding to full-charge battery position with lack of charge battery position all be fixed on the base and be provided with orientation module, orientation module is the portal frame structure, all be provided with positioning sensor on the orientation module, positioning sensor is used for detecting the position of battery.
Preferably, the battery charging rack is of a frame structure, a rechargeable battery position which is the same as the full-charge battery position and the short-charge battery position is arranged at the bottom of the battery charging rack, the battery can be pushed to the rechargeable battery position by the push-pull structure, a charging joint is arranged on the battery charging rack, and the charging joint is electrically connected with an external power supply; and a battery baffle is fixedly arranged at the battery outlet of the battery charging frame.
The utility model discloses for prior art gain following technological effect:
the utility model discloses battery transfer mechanism can push away to industrial equipment with full-charge battery on, also can drag out and push away to appointed position on the industrial equipment and charge to realize full-charge battery and the automatic change of lacking the electric battery, the material resources of using manpower sparingly improve the security that the battery was changed, and guarantee that industrial equipment can in time supply power, put into use.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of the automatic battery replacing device of the present invention;
fig. 2 is a schematic structural view of a battery transfer mechanism according to the present invention;
wherein: 1-a guide rail, 2-a limiting block, 3-a battery transferring mechanism, 4-a battery charging rack and 5-industrial equipment; 301-push-pull motor, 302-walking motor, 303-driving wheel, 304-full-charge battery position, 305-positioning module, 306-mechanical arm, 307-power-lack battery position, 308-rotating motor and 309-driven wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
Example one
As shown in fig. 1-2: the embodiment provides an automatic battery replacing device, which comprises two guide rails 1 and a battery transfer mechanism 3, wherein the two guide rails 1 are laid in the same plane in parallel, the battery transfer mechanism 3 comprises a walking structure, a push-pull structure, a rotating structure, a full-charge battery position 304 and a power-shortage battery position 307, the walking structure is arranged on the guide rails 1 in a rolling manner, a base is fixedly arranged on the walking structure, the push-pull structure, the rotating structure, the full-charge battery position 304 and the power-shortage battery position 307 are all arranged on the base, the rotating structure is fixed on the push-pull structure, a mechanical arm 306 is in transmission connection with the rotating structure, the mechanical arm 306 is used for pushing and pulling a battery and is placed on the full-charge battery position 304 or the power-shortage battery position 307, the mechanical arm 306 can pull out the power-shortage battery from industrial equipment 5 and place on the power-shortage battery position 307, wherein the industrial equipment 5 is any equipment with a, the robotic arm 306 is capable of pushing a full battery into the industrial equipment 5 at a full battery level 304, with the full battery level 304 and the low battery level 307 symmetrically disposed on either side of the rotating structure. The full-charge battery and the short-charge battery at two positions of the full-charge battery position 304 and the short-charge battery position 307 can be pushed and pulled by utilizing a push-pull structure and a rotating structure, when the full-charge battery at the full-charge battery position 304 needs to be operated, the mechanical arm 306 is rotated to the full-charge battery position 304, and when the short-charge battery at the short-charge battery position 307 needs to be pushed and pulled, the mechanical arm 306 is rotated to the short-charge battery position 307 by utilizing the rotating structure, so that the structure of the device can be simplified.
In this embodiment, two stopper 2 are fixedly provided with between two guide rails 1, and stopper 2 is used for injecing running structure's stroke scope, prevents that 3 roll-off guide rails 1 of battery transfer mechanism.
In this embodiment, walking structure includes two action wheels 303 and two from driving wheel 309, and action wheel 303 and follow driving wheel 309 homoenergetic are followed guide rail 1 and are rotated, and action wheel 303 and follow driving wheel 309 rotate the four corners department that sets up at the base respectively, and two action wheels 303 rotate and connect on a main shaft, and the one end transmission of main shaft is connected with walking motor 302, and walking motor 302 passes through the mounting panel to be fixed on the base. The walking motor 302 drives the driving wheel 303 to rotate, so that the driving wheel 303 and the driven wheel 309 freely move along the guide rail 1 within the range limited by the limiting block 2.
In this embodiment, the push-pull structure includes push-pull motor 301, synchronizing wheel and hold-in range, and the both ends of hold-in range respectively overlap and establish on a synchronizing wheel, and the axis of synchronizing wheel all is on a parallel with guide rail 1, and the synchronizing wheel is connected with push-pull motor 301 transmission, and push-pull motor 301's casing is fixed on the base, and the fixed slip table that is provided with on the hold-in range, revolution mechanic fix on the slip table, and the both ends of hold-in range all are provided with limit baffle, and limit baffle all. The push-pull motor 301 drives the synchronizing wheel to rotate, and then drives the synchronizing belt to move, and drives the rotating structure on the sliding table to move, so that the push-pull of the full-charge battery and the short-charge battery is realized.
In this embodiment, revolution mechanic includes rotating electrical machines 308, mounting bracket and arm 306, and the mounting bracket is fixed on the slip table, and rotating electrical machines 308 is fixed on the mounting bracket, and the one end of arm 306 and rotating electrical machines 308's output shaft fixed connection, the axis of rotating electrical machines 308's output shaft perpendicular to guide rail 1. The rotary motor 308 rotates the mechanical arm 306, so that the mechanical arm 306 can be used for a full-charge battery position 304 and can also be used for a short-charge battery position 307.
In this embodiment, a plurality of mounting grooves have been seted up to impartial interval on full-charge battery position 304 and the power shortage battery position 307, the mounting groove all sets up with guide rail 1 is perpendicular, it is connected with the roller to rotate respectively in each mounting groove, the one end of full-charge battery position 304 and the one end of power shortage battery position 307 are all fixed and are provided with the dog, the extreme position that full-charge battery or power shortage battery were dragged into can be restricted to the dog, all be fixed with the electro-magnet on the terminal surface of dog, specifically be close to the terminal surface of full-charge battery position 304 and power shortage battery position 307, full-charge battery or power shortage battery can be adsorbed to the electro-magnet, prevent that battery transfer mechanism 3 when removing, full-charge battery or power shortage battery. In addition, the mechanical arm is also provided with an electromagnet for adsorbing a full-charge battery or a short-charge battery, so that the full-charge battery or the short-charge battery can be pushed and pulled, and the operation is simple and feasible. All fixedly provided with orientation module 305 on the base corresponding to full charge battery position 304 and scarce electricity battery position 307, orientation module 305 is the portal frame structure, all is provided with positioning sensor on orientation module 305, and positioning sensor is used for the position of real-time detection battery to the position of control full charge battery or lack of electricity battery.
This embodiment can also include a plurality of battery charging racks 4, battery charging rack 4 is frame construction, the bottom of battery charging rack 4 is provided with the rechargeable battery position the same with full-charge battery position 304 and short-circuit battery position 307, it is the same specifically to indicate shape and structure, push-and-pull structure can push away the battery on the rechargeable battery position, be provided with the joint that charges on the battery charging rack 4, the joint that charges is connected with external power source electricity, can push away the short-circuit battery on the short-circuit battery position 307 and put on the rechargeable battery position of placing in battery charging rack 4, charge, full-charge battery after the completion of charging, drag out battery charging rack 4 and drag to full-charge battery position 304 by arm 306 on, supply to trade the battery and use. The battery baffle can be fixedly arranged at the battery outlet of the battery charging frame 4, and the battery baffle can prevent the battery from sliding out of the position of the rechargeable battery in the charging process so as to ensure the smooth charging. The battery charging frames 4 can be further arranged to be a plurality of, and specifically, the plurality of battery charging frames 4 can be reasonably configured to be used simultaneously according to the endurance time of a fully charged battery and the charging time of an under-charged battery, so that the continuity of power supply in industrial equipment is ensured.
The battery transfer mechanism 3 of the embodiment can drag a fully charged battery out of the battery charging rack 4 and drag the fully charged battery to the position 304 of the fully charged battery, then rotate the mechanical arm 306 to the position 307 of the short-charged battery, drag the short-charged battery in the industrial equipment 5 out of the battery charging rack 307 and drag the short-charged battery to the position 307 of the fully charged battery, rotate the mechanical arm 306 to the position 304 of the fully charged battery, push the fully charged battery to the industrial equipment 5 for the timely use of the industrial equipment 5, and finally push the short-charged battery on the position 307 of the short-charged battery to the position of the rechargeable battery in the battery charging rack 4 for charging, thereby completing the automatic replacement of the fully charged battery and the short-charged battery, saving manpower and material resources, improving the safety of battery replacement, and ensuring that the industrial equipment 5 can timely supply power and put.
It should be noted that, in this embodiment, the positioning module 305 is connected to a controller in a matching manner, the positioning module 305 transmits position signals of a full battery and a short battery to the controller, and the controller controls the push-pull motor 301, the walking motor 302 and the rotating motor 308 according to the received position signals. The present embodiment aims to improve the structure of the automatic battery replacement device, and the control of the specific controller is the prior art.
Example two
The embodiment provides a use method of an automatic battery replacement device, which uses the automatic battery replacement device in the first embodiment and comprises the following steps:
step1, the automatic battery replacement device receives a battery replacement request of the industrial equipment 5; the battery transfer mechanism 3 moves on the guide rail 1, aligns the fully charged battery position 304 with the fully charged battery on the rechargeable battery position in the battery charging rack 4, and drags the fully charged battery into the fully charged battery position 304;
step2, the battery transfer mechanism 3 moves on the guide rail 1 in the opposite direction, the battery position 307 with lack of electricity is aligned with the battery taking and placing opening of the industrial equipment 5, and the battery with lack of electricity is pulled out from the industrial equipment 5 and is pulled to the battery position 307 with lack of electricity;
step3, moving the battery transfer mechanism 3 on the guide rail 1, aligning the full-charge battery position 304 with a battery taking and placing port of the industrial equipment 5, and pushing the full-charge battery from the full-charge battery position 304 into the industrial equipment 5;
step4, the battery transfer mechanism 3 moves on the guide rail 1, the power-lack battery on the power-lack battery position 307 is pushed to a designated position for charging, specifically, the power-lack battery position 307 is aligned with the battery taking and placing opening of the battery charging rack 4, and the replaced power-lack battery is pushed to the battery charging rack 4 for charging. After one battery replacing process is completed, the battery transfer mechanism 3 moves to the standby position to wait for the next battery replacing process. Therefore, automatic replacement of full-charge batteries and short-charge batteries is completed, manpower and material resources are saved, the safety of battery replacement is improved, and the industrial equipment 5 can be timely powered and put into use.
The principle and the implementation mode of the present invention are explained by applying specific examples in the present specification, and the above descriptions of the examples are only used to help understanding the method and the core idea of the present invention; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.
Claims (8)
1. An automatic battery replacement device is characterized in that: comprises two guide rails and a battery transfer mechanism, wherein the two guide rails are laid on the same plane in parallel, the battery transfer mechanism comprises a walking structure, a push-pull structure, a rotating structure, a full-charge battery position and a short-charge battery position, the walking structure is arranged on the guide rail in a rolling manner, a base is fixedly arranged on the walking structure, the push-pull structure, the rotating structure, the full-charge battery position and the short-charge battery position are all arranged on the base, the rotating structure is fixed on the push-pull structure, the rotating structure is in transmission connection with a mechanical arm, the mechanical arm can pull out the power-lack battery from the industrial equipment and place the power-lack battery on the power-lack battery position, the robotic arm is capable of pushing a fully charged battery in the fully charged battery position into the industrial equipment, the full-charge battery position and the power-shortage battery position are symmetrically arranged on two sides of the rotating structure.
2. The automatic battery replacement device according to claim 1, wherein: two fixed being provided with two stoppers between the guide rail, the stopper is used for injecing walking structure's stroke scope.
3. The automatic battery replacement device according to claim 1, wherein: the walking structure includes two action wheels and two from the driving wheel, the action wheel with follow the driving wheel homoenergetic and follow the guide rail rotates, the action wheel with rotate the setting respectively from the driving wheel and be in the four corners department of base, two the action wheel rotates to be connected on a main shaft, the one end transmission of main shaft is connected with walking motor, walking motor passes through the mounting panel to be fixed on the base.
4. The automatic battery replacement device according to claim 1, wherein: the push-pull structure comprises a push-pull motor, a synchronous wheel and a synchronous belt, wherein two ends of the synchronous belt are respectively sleeved on the synchronous wheel, the axis of the synchronous wheel is parallel to the guide rail, the synchronous wheel is in transmission connection with the push-pull motor, a shell of the push-pull motor is fixed on the base, a sliding table is fixedly arranged on the synchronous belt, the rotating structure is fixed on the sliding table, two ends of the synchronous belt are provided with limit baffles, and the limit baffles are fixed on the base.
5. The automatic battery replacement device according to claim 4, wherein: the rotary structure comprises a rotary motor, a mounting frame and the mechanical arm, the mounting frame is fixed on the sliding table, the rotary motor is fixed on the mounting frame, one end of the mechanical arm is fixedly connected with an output shaft of the rotary motor, and the axis of the output shaft of the rotary motor is perpendicular to the guide rail.
6. The automatic battery replacement device according to claim 1, wherein: the full-electricity battery position and the short-electricity battery position are equally spaced and provided with a plurality of mounting grooves, rollers are respectively rotatably connected in the mounting grooves, one end of the full-electricity battery position and one end of the short-electricity battery position are fixedly provided with stop blocks, and electromagnets are fixed on one end faces of the stop blocks.
7. The automatic battery replacement device according to claim 1, wherein: corresponding to full-charge battery position with lack of electricity battery position all fixedly on the base be provided with orientation module, orientation module is the portal frame structure, all be provided with positioning sensor on the orientation module, positioning sensor is used for detecting the position of battery.
8. The automatic battery replacement device according to claim 1, wherein: the battery charging rack is of a frame structure, the bottom of the battery charging rack is provided with a rechargeable battery position which is the same as the full-charge battery position and the short-charge battery position, the battery can be pushed onto the rechargeable battery position by the push-pull structure, the battery charging rack is provided with a charging connector, and the charging connector is electrically connected with an external power supply; and a battery baffle is fixedly arranged at the battery outlet of the battery charging frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020903989.8U CN211789356U (en) | 2020-05-26 | 2020-05-26 | Automatic battery replacing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020903989.8U CN211789356U (en) | 2020-05-26 | 2020-05-26 | Automatic battery replacing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211789356U true CN211789356U (en) | 2020-10-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020903989.8U Active CN211789356U (en) | 2020-05-26 | 2020-05-26 | Automatic battery replacing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211789356U (en) |
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2020
- 2020-05-26 CN CN202020903989.8U patent/CN211789356U/en active Active
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210729 Address after: No. 321, Jinrong Road, high tech Zone, Qingdao, Shandong 266042 Patentee after: QINGDAO HUASHINE INTELLIGENT TECHNOLOGY Co.,Ltd. Patentee after: Huasheng intelligent automation equipment Co.,Ltd. Address before: No. 321, Jinrong Road, high tech Zone, Qingdao, Shandong 266042 Patentee before: QINGDAO HUASHINE INTELLIGENT TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right |