CN211788411U

CN211788411U - Ceramic product laminating machine for improving product quality

Info

Publication number: CN211788411U
Application number: CN202020618314.9U
Authority: CN
Inventors: 李吉晓; 李岩; 何建成
Original assignee: Rudong Baolian Electronic Technology Co ltd
Current assignee: Rudong Baolian Electronic Technology Co ltd
Priority date: 2020-04-22
Filing date: 2020-04-22
Publication date: 2020-10-27
Anticipated expiration: 2030-04-22

Abstract

The utility model discloses a ceramic ware laminating machine for improving product quality, which relates to the technical field of ceramic element production and aims to solve the technical problems that a vacuum sucker of a capacitor laminating machine is made of metal, a ceramic membrane cannot be placed in place at a laminating station due to static electricity on the surface of the ceramic membrane, and an operator cannot know the ceramic membrane and scrap the same batch of ceramic ware; a ceramic membrane detection device for detecting whether a ceramic membrane is arranged on the laminated assembly or not to output a detection signal is arranged between the raw material station and the stacking station, the ceramic membrane detection device is coupled with a control device, and the control device is coupled with a reminding device which responds to the detection signal and sends a reminder. The ceramic membrane stacking detection device has the advantages that whether the ceramic membranes are stacked or not is convenient to detect, and operators are timely reminded to overhaul so as to prevent the same batch of ceramic products from being scrapped.

Description

Ceramic product laminating machine for improving product quality

Technical Field

The utility model belongs to the technical field of the technique of ceramic component production and specifically relates to an improve product quality's ceramic stromatolite machine is related to.

Background

The ceramic product laminating machine is a device for superposing a ceramic film on the surface of a printed ceramic film, and is mainly used for producing multilayer ceramic components such as chip multilayer ceramic capacitors or piezoresistors.

The traditional Chinese patent with the publication number of CN104868154B discloses a laminated super capacitor bank and an automatic lamination machine for battery packs, which comprises a longitudinally arranged frame module, wherein a capacitor plate raw material station, a lamination station and a diaphragm station are sequentially arranged below the frame module, a guide rail is longitudinally arranged above the frame module, a pole piece module and a diaphragm module are arranged on the guide rail downwards, vacuum chucks are respectively arranged below the pole piece module and the diaphragm module, the pole piece module and the diaphragm module respectively correspond to the capacitor plate raw material station and the diaphragm station, and the pole piece module and the diaphragm module are sucked to the lamination station in turn to complete lamination of the pole piece and the diaphragm. The mechanical arm simulates manual movement to improve the working efficiency, the vacuum chuck is used for sucking the pole piece and the diaphragm, the damage to the pole piece is reduced, and the infrared positioner is adopted to improve the positioning precision.

The above prior art solutions have the following drawbacks: in the process of laminating the capacitor, the vacuum chuck is made of metal, so that static electricity is easily generated on the surface of the vacuum chuck to adsorb the ceramic membrane, the ceramic membrane cannot be placed in place at the laminating station of the ceramic membrane, and an operator cannot know the ceramic membrane, so that the ceramic products in the same batch are scrapped, and improvement is needed.

SUMMERY OF THE UTILITY MODEL

Not enough to prior art exists, the utility model aims to provide an improve product quality's ceramic stromatolite machine, it has and is convenient for whether stack to the ceramic membrane and detect and in time remind operating personnel to overhaul in order to prevent the condemned advantage of same batch of ceramic.

The above utility model discloses an above-mentioned utility model purpose can realize through following technical scheme:

a ceramic product laminating machine for improving the product quality comprises a workbench, wherein a raw material station and a stacking station are arranged on the workbench, and a laminating assembly is connected between the raw material station and the stacking station in a sliding manner; and a ceramic membrane detection device for detecting whether a ceramic membrane is arranged on the laminated assembly or not to output a detection signal is arranged between the raw material station and the stacking station, the ceramic membrane detection device is coupled with a control device, and the control device is coupled with a reminding device which responds to the detection signal and sends a reminder.

By adopting the technical scheme, the ceramic membrane detection device detects whether a ceramic membrane is on the surface of the laminated assembly, when the ceramic membrane is detected, the lamination is proved to be unsuccessful, the control device controls the reminding device to give an alarm to remind an operator to overhaul in time, so that the probability that the quality of a whole ceramic product is reduced or even scrapped because of the lack of one ceramic membrane is reduced, and the quality and the yield of the ceramic product are improved.

The utility model discloses further set up to: the laminated assembly comprises laminated plates, a support frame is arranged on one side of the laminated assembly, and a positioning block used for temporarily positioning the laminated plates and facilitating detection of the ceramic membrane detection device on the lower surfaces of the laminated plates is connected in the support frame in a sliding mode.

Through adopting above-mentioned technical scheme, the setting of locating piece is convenient for carry out temporary blockking to the lamination subassembly, and whether the ceramic membrane detection device of being convenient for has the ceramic membrane to detect on the surface of lamination subassembly to guaranteed that ceramic membrane detection device can have sufficient time to detect.

The utility model discloses further set up to: the one end that the stromatolite board was kept away from to the locating piece is provided with the bracing piece, the one end that the stromatolite board was kept away from to the bracing piece is provided with the drive locating piece and removes in order to carry out spacing driving piece to the stromatolite board, the tip fixed connection of bracing piece is on the piston rod of driving piece, the driving piece is connected in controlling means.

Through adopting above-mentioned technical scheme, the locating piece drives and is controlled by controlling means through the driving piece and has realized the control to the driving piece to realized that controlling means control locating piece stretches out or contracts back, and then carries out the locking through controlling means control to the removal of lamination subassembly when having ceramic membrane on lamination subassembly, interrupted the operation of equipment, wait that operating personnel operates after removing the trouble again, prevented that full-page ceramic product from scrapping because of lacking a ceramic membrane.

The utility model discloses further set up to: the positioning block is provided with a shrinkage hole for the support rod to be inserted, the end part, far away from the positioning block, of the support rod is provided with a butt plate, the support rod is sleeved with a return spring, and a guide surface is arranged on the surface, facing the raw material station, of one side of the positioning block.

By adopting the technical scheme, the mounting plate is abutted against the guide surface, so that the support rod is inserted into the shrinkage hole and compresses the return spring, and the smoothness of the laminated assembly carrying the ceramic membrane when the laminated assembly moves from the raw material station to the stacking station is realized; and reset spring can reset the locating piece automatically to can block the lamination subassembly when lamination subassembly release ceramic membrane returns the raw materials station from the closed assembly station, so that ceramic membrane detection device detects.

The utility model discloses further set up to: the bracing piece is kept away from the one end tip of butt joint board and is provided with the locating part, the shrinkage cavity laminating is provided with anticreep piece in the lateral wall of locating part.

Through adopting above-mentioned technical scheme, the setting of locating part and anticreep piece is convenient for prevent that the bracing piece from deviating from in the shrinkage cavity when driving piece drive locating piece shrink to the smooth back that contracts of locating piece has been guaranteed.

The utility model discloses further set up to: the support frame is located the locating piece both sides and is provided with the limiting plate respectively.

Through adopting above-mentioned technical scheme, the setting of limiting plate is convenient for shelter from the both sides of locating piece to prevented that the locating piece from removing towards the locating piece both sides, leaded to unable to carry out temporary location to the lamination subassembly.

The utility model discloses further set up to: the limiting block is arranged on the side wall, facing the positioning block, of the limiting plate, and a limiting groove for the limiting block to slide is formed in the positioning block.

By adopting the technical scheme, the arrangement of the limiting block and the limiting groove is convenient for guiding the movement of the positioning block, so that the sliding direction of the positioning block is limited on a straight line; meanwhile, the positioning block is supported.

The utility model discloses further set up to: the ceramic membrane detection device is a diffusion reflection type photoelectric switch.

By adopting the technical scheme, because the surface of the laminated plate is provided with a plurality of micropores for adsorbing the ceramic membrane, the illumination can generate diffuse reflection on the surface; the ceramic film has smooth ground surface and is almost mirror surface, and the ceramic film on the surface of the laminated plate can be sensitively detected by the diffusion emission type photoelectric switch, so that an accurate signal can be conveniently sent to the control device.

To sum up, the beneficial effects of the utility model are that:

1. the diffusion reflection type photoelectric switch is adopted as a technology for matching the ceramic membrane detection device, the control device and the reminding device, so that the effects of detecting whether ceramic membranes are stacked and reminding an operator to overhaul in time when the ceramic membranes are not stacked are achieved;

2. the technology that the positioning block, the driving piece, the limiting plate, the limiting block and the limiting groove are matched is adopted, so that the effect that the control device controls the positioning block to extend out or contract to block the laminated assembly is achieved;

3. the technology that the positioning block, the supporting rod, the shrinkage hole, the reset spring, the guide surface, the limiting part and the anti-falling part are matched is adopted, so that the effect that the laminated plate is automatically released to move when the laminated plate moves from the raw material station to the stacking station and is blocked when the laminated plate returns is generated.

Drawings

Fig. 1 is a schematic view showing an overall structure of a laminator for ceramic products for improving product quality according to an embodiment;

FIG. 2 is a schematic diagram illustrating a structure at a positioning block in an embodiment;

fig. 3 is an enlarged schematic view of a portion a in fig. 2.

In the figure: 1. a work table; 11. a raw material station; 12. a stacking station; 13. a laminate assembly; 131. a laminate; 132. a cylinder; 133. starting the sliding table; 134. mounting a plate; 14. a support frame; 141. a limiting plate; 142. a limiting block; 2. a ceramic membrane detection device; 21. a control device; 211. a reminder device; 3. positioning blocks; 31. a limiting groove; 32. a shrink hole; 321. a drop-off prevention member; 33. a support bar; 330. a butt joint plate; 331. a limiting member; 332. a return spring; 333. a guide surface; 334. a drive member.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Example (b):

a laminating machine for ceramic products for improving the product quality is disclosed, and referring to fig. 1, the laminating machine comprises a workbench 1, a raw material station 11 and a stacking station 12 are arranged on the workbench 1, a laminating assembly 13 is connected between the raw material station 11 and the stacking station 12 in a sliding manner, the laminating assembly 13 comprises a laminated plate 131, an air cylinder 132 for driving the laminated plate 131 to move up and down, and a pneumatic sliding table for driving the laminated plate 131 to reciprocate between the raw material station 11 and the stacking station 12, the laminated plate 131 is a metal plate with a plurality of negative pressure micropores on the surface, and a mounting plate 134 is fixed at the top of the laminated plate 131.

Referring to fig. 1, a ceramic membrane detection device 2 for detecting whether a ceramic membrane is present on a laminated assembly 13 to output a detection signal is in threaded connection between a raw material station 11 and a stacking station 12 of a workbench 1, the ceramic membrane detection device 2 is a diffusion reflection type photoelectric switch, the ceramic membrane detection device 2 is coupled with a control device 21, the control device 21 is a PLC controller, the control device 21 is coupled with a reminding device 211 responding to the detection signal and giving a reminder, and the reminding device 211 is an audible and visual alarm.

Referring to fig. 1, since the surface of the laminate 131 has a plurality of negative pressure micro-holes, the surface is rough, and light emitted from the diffuse reflection type photoelectric switch is diffusely reflected by the laminate 131 without returning to the diffuse reflection type photoelectric switch; the lower surface of the ceramic film is close to the mirror surface, and the light emitting capability of the ceramic film is far greater than that of the lower surface of the laminated plate 131, so that when the ceramic film is arranged on the lower surface of the laminated plate 131, the light emitted by the diffusion reflection type photoelectric switch is reflected back through the surface of the ceramic film and received by the diffusion reflection type photoelectric switch, then a detection signal is sent out, and the control device 21 receives the detection signal and controls the reminding device 211 to send out an alarm.

Referring to fig. 1 and 2, a support frame 14 is welded and fixed on one side of the laminated assembly 13, and a positioning block 3 for temporarily positioning the laminated plate 131 and facilitating the detection of the lower surface of the laminated plate 131 by the ceramic film detection device 2 is slidably connected in the support frame 14. The supporting frame 14 is located at two sides of the positioning block 3 and is integrally formed with a limiting plate 141 respectively to limit two sides of the positioning block 3.

Referring to fig. 2 and 3, the limiting plate 141 is integrally formed with a limiting block 142 facing the surface of the positioning block 3, the surface of the positioning block 3 facing the limiting block 142 is provided with a limiting groove 31, and the limiting groove 31 is adapted to the limiting block 142 to support the positioning block 3 and limit the sliding direction of the positioning block 3.

Referring to fig. 2 and 3, a shrinkage hole 32 is formed at one end of the positioning block 3 away from the laminated plate 131, a support rod 33 is slidably connected in the shrinkage hole 32, a limiting member 331 is integrally formed at one end of the support rod 33 close to the laminated plate 131, and the limiting member 331 is a square block installed into the positioning block 3 from the end of the positioning block 3. The shrinkage hole 32 is integrally formed with an anti-falling member 321 attached to a sidewall of the stopper 331, and the stopper 331 abuts against the anti-falling member 321 to prevent the support rod 33 from falling off from the positioning block 3.

Referring to fig. 2 and 3, the abutting plate 330 is integrally formed at an end of the supporting rod 33 away from the positioning block 3, the supporting rod 33 is sleeved with a return spring 332, one end of the return spring 332 abuts against the surface of the abutting plate 330 facing the positioning block 3, and the other end of the return spring abuts against the surface of the positioning block 3. One side surface of the positioning block 3 facing the raw material station 11 is integrally formed with a guide surface 333, the guide surface 333 is arc-shaped, and the mounting plate 134 abuts against the guide surface 333 so that the positioning block 3 contracts, the return spring 332 is compressed, and the support rod 33 slides in the positioning block 3.

Referring to fig. 2 and 3, a driving member 334 for driving the positioning block 3 to move to abut against the mounting plate 134 is welded and fixed to one end of the supporting rod 33 away from the laminated plate 131, the driving member 334 is preferably an electric cylinder, the abutting plate 330 at the end of the supporting rod 33 is fixedly connected to a piston rod of the driving member 334, a cylinder body of the driving member 334 is fixed to one end of the limiting plate 141 away from the laminated plate 131 by a bolt, and the driving member 334 is connected to the control device 21 to receive a signal from the control device 21 for contraction, so that the laminated plate 131 can move to the raw material station 11.

The working principle is as follows:

during the lamination of the ceramic membrane, the laminated plate 131 adsorbs the ceramic membrane under the raw material station 11 and is driven by the pneumatic slide table to face the stacking station 12. The mounting plate 134 abuts against the guide surface 333, and the positioning block 3 contracts and compresses the return spring 332 by the guide surface 333, so that the laminated plate 131 can move to the laminating station 12. The laminate 131 moves to the stacking station 12 to put down the ceramic membranes and then returns to the material station 11.

Since the guide surface 333 is not provided on the other end wall of the positioning block 3, the mounting plate 134 abuts against the side wall of the positioning block 3 to fix the position of the laminated plate 131. At the moment, the ceramic membrane detection device 2 emits light to the surface of the laminated plate 131, when no ceramic membrane exists on the surface of the laminated plate 131, no signal is transmitted to the control device 21 by the ceramic membrane detection device 2, the control device 21 controls the driving piece 334 to shrink after delaying for 5s, so that the positioning block 3 is retracted, and the laminated plate 131 can be reset to the raw material station 11 under the action of the pneumatic sliding table. Light that sends out when ceramic membrane detection device 2 is reflected back ceramic membrane detection device 2 by the ceramic membrane, ceramic membrane detection device 2 sends a switching signal and gives controlling means 21 this moment, controlling means 21 sends alarm signal and gives reminding device 211 and sends control signal for driving piece 334, control driving piece 334 is not shrunk, drive driving piece 334 shrink again after the trouble is clear away and make stromatolite board 131 reset, reached and detected stromatolite board 131 surface and reminded operating personnel in time to handle and control stromatolite subassembly 13 stop work, prevent that a full version product from scrapping.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims

1. The ceramic product laminating machine for improving the product quality comprises a workbench (1), wherein a raw material station (11) and a stacking station (12) are arranged on the workbench (1), and a laminating assembly (13) is connected between the raw material station (11) and the stacking station (12) in a sliding manner; the method is characterized in that: and a ceramic membrane detection device (2) for detecting whether a ceramic membrane exists on the laminated assembly (13) or not to output a detection signal is arranged between the raw material station (11) and the stacking station (12), the ceramic membrane detection device (2) is coupled with a control device (21), and the control device (21) is coupled with a reminding device (211) responding to the detection signal and giving a reminder.

2. The ceramic ware stacking machine for improving the product quality according to claim 1, wherein: the laminated assembly (13) comprises laminated plates (131), a support frame (14) is arranged on one side of the laminated assembly (13), and a positioning block (3) used for temporarily positioning the laminated plates (131) and facilitating detection of the lower surfaces of the laminated plates (131) by the ceramic membrane detection device (2) is connected in the support frame (14) in a sliding mode.

3. The ceramic ware stacking machine for improving the product quality according to claim 2, wherein: one end of the locating block (3) far away from the laminated plate (131) is provided with a supporting rod (33), one end of the supporting rod (33) far away from the laminated plate (131) is provided with a driving piece (334) which drives the locating block (3) to move so as to limit the laminated plate (131), the end part of the supporting rod (33) is fixedly connected to a piston rod of the driving piece (334), and the driving piece (334) is connected to the control device (21).

4. The ceramic ware stacking machine for improving the product quality according to claim 3, wherein: the material feeding device is characterized in that the positioning block (3) is provided with a shrinkage hole (32) for the support rod (33) to be inserted, a butt joint plate (330) is arranged at the end part of one end, far away from the positioning block (3), of the support rod (33), a return spring (332) is sleeved on the support rod (33), and a guide surface (333) is arranged on the surface, facing the raw material station (11), of one side of the positioning block (3).

5. The ceramic ware stacking machine for improving the product quality according to claim 4, wherein: the supporting rod (33) is provided with a limiting piece (331) at one end far away from the abutting plate (330), and the shrinkage hole (32) is attached to the side wall of the limiting piece (331) and provided with an anti-falling piece (321).

6. The ceramic ware stacking machine for improving the product quality according to claim 2, wherein: and the support frame (14) is positioned on two sides of the positioning block (3) and is respectively provided with a limiting plate (141).

7. The ceramic ware stacking machine for improving the product quality as claimed in claim 6, wherein: the side wall of the limiting plate (141) facing the positioning block (3) is provided with a limiting block (142), and the positioning block (3) is provided with a limiting groove (31) for the limiting block (142) to slide.

8. The ceramic ware stacking machine for improving the product quality according to claim 1, wherein: the ceramic membrane detection device (2) is a diffusion reflection type photoelectric switch.