Automatic production line for cosmetics
Technical Field
The utility model discloses be applied to the technical field of production line, in particular to cosmetics automation line.
Background
The traditional cosmetic production is mainly mass production, the solution is uniformly prepared and then stirred to fully mix the solution, and then the solution is transported to injection equipment for mass bottling and output. However, due to the large amount of solution, transportation is difficult, and transportation between individual facilities is slow, resulting in low production efficiency. Meanwhile, due to the fact that the demand of product customization in the market is larger and larger, the cost of formula modification of a traditional production line produced in a large-batch mode according to small-batch personalized customized products is high, and the compatibility of equipment is insufficient.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide a work efficiency height, equipment room transportation convenient and fast and compatible can adapt to the individualized customized cosmetics automation line of cosmetics by force.
The utility model adopts the technical proposal that: the utility model comprises a material bottle feeding module, a base liquid injection device, a personalized liquid preparation module, an upper pump cover module, a stirring module, an upper sealing cover module and an output conveyor belt which are distributed annularly and matched in sequence; the material bottle feeding module is used for supplying product material bottles and conveying the material bottles to the base liquid injection equipment; the base liquid injection device is used for injecting the cosmetic base liquid into the material bottle; the personalized liquid preparation module is used for injecting solutions with different components into the material bottle; the upper pump cover module is used for installing the pump cover on the material bottle; the stirring module is used for driving the material bottle to rotate so as to mix the solution in the material bottle; the upper sealing cover module is used for mounting a sealing cover on the material bottle; the output conveyor belt is used for outputting qualified products.
It is thus clear that by the above-mentioned scheme, through the design that adopts the annular to distribute, reduce the interval between the module that cooperates in proper order, and then reduce the time cost of transportation, improve work efficiency. Meanwhile, the base solution and the main solution are separately prepared, so that the single preparation amount is reduced, the formula can be easily modified, the compatibility of personalized customized products is improved, and the transportation between equipment is facilitated. And the mode of bottling first and then stirring and mixing is adopted, so that independent stirring and mixing of each product is realized during production of personalized customized products, and the condition that the components of cosmetics with different formulas are remained in a mixing container to influence the product quality is prevented. The base liquid injection equipment is used for storing base raw materials contained in different formulas, and the base liquid is filled into the material bottle through the liquid injection head.
One preferred scheme is, material bottle material loading module is including pan feeding dolly, mounting bracket, first straight line removal subassembly and the sharp transport mechanism of material bottle that is used for bearing the charging tray, first straight line removal subassembly is fixed along the horizontal direction on the mounting bracket, the activity of first straight line removal subassembly is served and is provided with two diaxon moving mechanism, and two diaxon moving mechanism's expansion end is equipped with charging tray clamping jaw and material bottle clamping jaw respectively, the delivery outlet of base liquid injection apparatus is located material bottle sharp transport mechanism's top.
According to the scheme, the charging trolley is used for loading the charging tray of the charging bottle, and the first linear moving assembly is matched with the two-axis moving mechanisms to drive the charging tray clamping jaws and the charging bottle clamping jaws to move three-dimensionally above the charging trolley. The charging tray clamping jaw is used for clamping the charging tray to move, so that the empty charging tray and the full charging tray are switched, and the empty charging tray is moved to the movable end of the charging bottle linear conveying mechanism by the charging bottle clamping jaw. The material bottle linear conveying mechanism drives the empty material bottle to move to the lower part of the output port of the base liquid injection device, and then base liquid is injected.
A further preferred scheme is, individualized liquid module of joining in marriage includes that first frame, normal running fit are in carousel module on the first frame, locate a plurality of carousel module top annotates the liquid module and locates the first manipulator of first frame one side, be equipped with the first anchor clamps subassembly of a plurality of in the carousel module, be equipped with on the first frame and go up unloading station and be located go up the yard rifle of sweeping of unloading station one side, annotate the liquid module including the liquid storage pot, the electronic measuring pump that connect gradually and annotate the liquid mouth, first manipulator with the cooperation of the sharp transport mechanism of storage bottle, first manipulator will accomplish the storage bottle that base liquid was annotated and place and be located go up the unloading station on the first anchor clamps subassembly.
According to the scheme, the material bottle clamping of the base liquid is carried out through the first clamp assembly, meanwhile, the turntable module drives the first clamp assembly to rotate, so that the material bottle is arranged below the liquid injection module to move in sequence, each liquid injection module is used for loading different raw materials, and then the material bottle is injected into the material bottle filled with different raw materials in sequence to realize the batching. The liquid storage tank is used for containing raw materials, and the electric metering pump is used for pumping the raw materials with different volumes out of the liquid storage tank by inputting different electric pulse values, so that the output quantity can be freely adjusted. When the formula needs to be changed, the output quantity of each liquid injection module is adjusted, raw materials with different proportions are input into each material bottle, and the personalized liquid preparation is realized by different prepared formulas of each material bottle. The code scanning gun is used for identifying the bar code on the material bottle and feeding back the bar code to an external computer for matching the formula.
One preferable scheme is that the upper pump cover module and the upper cover sealing module both comprise a second mechanical arm and a material tray supply device, the upper pump cover module also comprises a screwing cover device, the screwing cover device comprises a second frame, a rotating mechanism and a second linear moving assembly, the second linear moving component is arranged on the second machine frame, the rotating mechanism is arranged on the movable end of the second linear moving component, the rotating mechanism comprises a first driving motor and a pneumatic chuck, the first driving motor drives the pneumatic chuck to rotate, the second mechanical arm lifts up the pump cover provided by the tray supply device and moves the pump cover to the upper part of the pneumatic chuck, the pneumatic chuck clamps the material bottle output by the personalized liquid preparation module, and the first driving motor drives the pneumatic chuck to rotate so that the pump cover is screwed into a threaded hole above the material bottle.
According to the scheme, the second manipulator drives the material tray to take materials from the material tray, and the material tray supply device is used for providing the material tray for loading the pump cover or the sealing cover. The pump cover is a structure for a user to extract solution, is mainly in threaded connection with the material bottle to realize sealing, is arranged at the threaded opening of the material bottle by the second mechanical arm, and then drives the material bottle to rotate by the rotating mechanism to enable the threads on the pump cover to be in sealed connection with the threaded opening of the material bottle. The material bottle is driven to move to an output station through the second linear moving assembly, and the material bottle is taken away by the conveying part of the stirring module.
The material tray supply equipment comprises a third rack, a lifting platform module and two sets of conveyor belt modules, wherein the lifting platform module is arranged on the third rack, the two sets of conveyor belt modules are distributed in the vertical direction, the lifting platform module comprises a lifting mechanism and two sets of conveyor belt module matched first conveyor belt modules, and each conveyor belt module comprises a second conveyor belt module, a temporary storage mechanism arranged above the second conveyor belt module and a plurality of first jacking mechanisms arranged below the conveyor belt modules.
According to the scheme, the two groups of conveyor belt modules are respectively used for conveying the material plates for feeding and discharging, and the whole floor area of the material plate sorting and feeding equipment is reduced through the arrangement of the upper layer structure and the lower layer structure. Through the lift platform module carries out the cooperation of charging tray and outside feeding agencies to and drive the charging tray and switch between two the conveyer belt module, and then accepts the charging tray when getting the material and the charging tray is got the material and is accomplished the output charging tray. The first conveying belt assembly and the second conveying belt assembly are composed of common conveying belts and a driving motor, temporary storage of the charging trays is achieved by arranging the temporary storage mechanism, and further sequential switching of the charging trays is achieved, when pump covers or seal covers borne by the charging trays of the first sequence are not needed currently, temporary storage of the charging trays of the first sequence is achieved through the temporary storage mechanism, the charging trays are moved to the upper side of the second conveying belt assembly, and the currently needed charging trays of the second sequence are conveyed to the movable end of the lifting platform module through the second conveying belt assembly; similarly, when the charging trays of the first sequence and the charging trays of the second sequence are not needed currently, the temporary storage mechanism sequentially supports the charging trays of the first sequence and the charging trays of the second sequence to realize stacking, and then sorting and feeding of a plurality of different pump covers or seal covers can be carried out. Meanwhile, the material trays are lifted by the first jacking mechanism positioned behind the second sequence of material trays to separate the material trays from the second conveyor belt component, so that the follow-up material trays are prevented from moving to influence the arrangement sequence; simultaneously, through setting up first climbing mechanism can realize the charging tray input during the second conveyer belt subassembly, the charging tray in the place ahead does not receive the motion of second conveyer belt subassembly and change the current position.
According to a preferable scheme, the stirring module comprises a third manipulator, a stirring module for mixing solution and a shaking module for fully mixing the solution, the third manipulator clamps a material bottle which is used for loading the pump cover from the output end of the upper pump cover module, the third manipulator puts the material bottle into the stirring module or takes the material bottle out of the stirring module, and the third manipulator places the material bottle which is used for stirring at the feeding end of the shaking module.
According to the scheme, the third manipulator is used for transporting the material bottles. The stirring module is used for preliminarily mixing the solution, then shaking up in a small range, and further fully mixing various raw materials through two mixing procedures.
A further preferred scheme is that the stirring module comprises a fourth rack, and a rotating mechanism and a rotation mechanism which are arranged on the fourth rack, the rotating mechanism comprises a rotating frame which is in running fit with the fourth rack and a second driving motor which drives the rotating frame to rotate, the rotation mechanism comprises a second clamp assembly which is in running fit with the end part of the rotating frame and a third driving motor which is in transmission connection with the second clamp assembly, and the second clamp assembly is used for clamping the material bottle.
According to the scheme, the second clamp assembly is driven to rotate through the rotating mechanism, and meanwhile, the third driving motor drives the clamp to rotate, so that the second clamp assembly drives the material bottle to rotate while performing circular motion to a large extent, the solution in the bottle body continuously moves, and the effects of stirring and mixing are achieved. Meanwhile, because the bottle body rotates, the adhesive on the wall of the bottle is effectively reduced, and the mixing degree is improved
A further preferred scheme is, shake even module and include fifth frame, clamping component, drive assembly, slip subassembly and connection carousel, drive assembly sets up in the fifth frame, clamping component sets up drive assembly's top, clamping component centre gripping is waited to shake even product, it sets up to connect the carousel clamping component with between the drive assembly, the lower terminal surface of connecting the carousel with drive assembly's output transmission is connected, clamping component through a connecting axle with it is connected to connect the carousel, the connecting axle sets up the position of keeping away from the rotation center of connecting the carousel, slip subassembly sets up on the drive assembly, clamping component's one end articulates the expansion end of slip subassembly.
According to the scheme, the clamping assembly, the sliding assembly and the connecting rotary disc are matched to form a crank rocker mechanism, the driving assembly drives the connecting rotary disc to rotate, and the clamping assembly moves left and right and moves back and forth. The material bottle is clamped by the clamping assembly, so that the solution in the material bottle continuously rotates along the inner wall of the material bottle, and the effect of further mixing the solution is achieved.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
fig. 2 is a schematic diagram of the layout structure of the present invention;
fig. 3 is a schematic perspective view of the material bottle feeding module and the base liquid injection device;
FIG. 4 is a schematic perspective view of the personalized liquid dispensing module;
fig. 5 is a schematic perspective view of the tray supply apparatus;
figure 6 is a schematic perspective view of the screw capping apparatus;
FIG. 7 is a schematic perspective view of the stirring module;
fig. 8 is a schematic perspective view of the shake-up module.
Detailed Description
As shown in fig. 1 to 8, in this embodiment, the present invention includes a material bottle feeding module 1, a base liquid injection device 2, a personalized liquid preparation module 3, an upper pump cover module 4, a stirring module 5, an upper sealing cover module 6, and an output conveyor belt 7, which are distributed annularly and are sequentially matched; the material bottle feeding module 1 is used for supplying product material bottles and conveying the material bottles to the base liquid injection device 2; the base liquid injection device 2 is used for injecting the base liquid of the cosmetics into the material bottle; the personalized liquid preparation module 3 is used for injecting liquid medicines with different components into the material bottle; the upper pump cover module 4 is used for installing a pump cover on the material bottle; the stirring module 5 is used for driving the material bottle to rotate so as to mix the liquid medicine in the material bottle; the upper cover sealing module 6 is used for installing a cover on the material bottle; the output conveyor belt 7 is used for outputting qualified products.
The material bottle feeding module 1 comprises a feeding trolley 101, a mounting frame 102, a first linear moving assembly 103 and a material bottle linear conveying mechanism 104, wherein the feeding trolley 101 is used for bearing a material tray, the first linear moving assembly 103 is fixed on the mounting frame 102 along the horizontal direction, two-axis moving mechanisms 105 are arranged at the movable end of the first linear moving assembly 103, material tray clamping jaws 106 and material bottle clamping jaws 107 are arranged at the movable ends of the two-axis moving mechanisms 105 respectively, and an output port of the base liquid injection equipment 2 is located above the material bottle linear conveying mechanism 104. The material bottle linear transportation structure 104 comprises a third linear moving assembly and a material bottle clamp arranged at the movable end of the third linear moving assembly.
Individualized liquid module 3 of joining in marriage includes that first frame 301, normal running fit are in carousel module 302 on the first frame 301, locate the liquid module 303 is annotated to a plurality of carousel module 302 top and locates the first manipulator 304 of first frame 301 one side, be equipped with the first anchor clamps subassembly 305 of a plurality of on the carousel module 302, be equipped with on the first frame 301 and go up unloading station and be located go up unloading station one side sweep yard rifle 306, annotate liquid module 303 including the liquid storage pot, electronic measuring pump and the notes mouth that connect gradually, first manipulator 304 with the cooperation of stock bottle straight line transport mechanism 104, the stock bottle that first manipulator 304 will accomplish base liquid and annotate liquid is placed and is located go up unloading station on the first anchor clamps subassembly 305. The turntable module 302 comprises a turntable rotating motor arranged inside the rack and a rotating disk in transmission connection with the turntable rotating motor, the rotating disk is disc-shaped, and the first clamp assemblies 305 are arranged in a circumferential array around the center of the rotating disk. The first clamp assembly 305 comprises a fixed table fixedly arranged on the rotating disc, a movable rod in sliding fit with the fixed table, an inclined plane arranged on the movable rod and a fixed block connected with the movable rod, wherein the fixed block is provided with a guide surface matched with the inclined plane, and return springs are respectively arranged between the movable rod and the fixed table and between the movable rod and the fixed block; during the movable rod upward movement, because the inclined plane with the setting of spigot surface makes the fixed block toward keeping away from the direction motion of fixed station makes first anchor clamps subassembly 305 is in the unclamping state, first manipulator 304 can follow take out the jar body of accomplishing the liquid of joining in marriage in first anchor clamps subassembly 305, and first manipulator 304 places the jar body of empty material in the standing groove, then the movable rod resets, the fixed block resets, and then locks the bottle on the fixed station
The upper pump cover module 4 and the upper cover sealing module 6 both comprise a second manipulator 8 and a tray supply device 9, the upper pump cover module 4 further comprises a screw-on cover device 401, the screw-on cover device 401 comprises a second frame 402, a rotating mechanism and a second linear moving assembly 403, the second linear moving component 403 is arranged on the second frame 402, the rotating mechanism is arranged on the movable end of the second linear moving component 403, the rotating mechanism comprises a first driving motor and an air chuck 404, the first driving motor drives the air chuck 404 to rotate, the second robot 8 lifts up and moves the pump cover provided by the tray supply apparatus 9 to above the air chuck 404, the pneumatic chuck 404 clamps the material bottle output by the personalized liquid preparation module 3, and the first driving motor drives the pneumatic chuck 404 to rotate so as to enable the pump cover to be screwed into the threaded opening above the material bottle.
The tray supply device 9 comprises a third rack 901, a lifting platform module 902 arranged on the third rack 901, and two sets of conveyor belt modules 903 distributed in the vertical direction, wherein the lifting platform module 902 comprises a lifting mechanism and a first conveyor belt assembly matched with the two sets of conveyor belt modules 903, and the conveyor belt module 903 comprises a second conveyor belt assembly, a temporary storage mechanism 904 arranged above the second conveyor belt assembly, and a plurality of first jacking mechanisms arranged below the conveyor belt assembly. Temporary storage mechanism includes second climbing mechanism, spacing and sets up the revolving cylinder of spacing both sides, spacing with frame fixed connection, the last supporting shoe that is provided with charging tray complex of revolving cylinder, second climbing mechanism is including fixing through screw motor on the frame with fix the first bearing board of through screw motor's expansion end. Through adopting the long journey through-type lead screw motor, but leave the current space that can supply dish and material simultaneously pass through between the charging tray that makes the temporary storage and the second conveyer belt subassembly. The first supporting plate is matched with the bottom of the material tray and is used for supporting the material tray. Through adopting the setting revolving cylinder will when the charging tray reachs the temporary storage position the supporting shoe screw in the below of charging tray, and then forms the support to the charging tray, realizes depositing temporarily of charging tray.
The stirring module 5 comprises a third manipulator 501, two groups of stirring modules 502 for mixing liquid medicine and a shaking module 503 for fully mixing the liquid medicine, the third manipulator 501 clamps a material bottle which is used for loading the pump cover from the output end of the upper pump cover module 4, the third manipulator 501 places the material bottle into the stirring module 502 or takes the material bottle out of the stirring module 502, and the third manipulator 501 places the material bottle which is used for stirring at the feeding end of the shaking module 503.
The stirring module 502 comprises a fourth frame 504, and a rotating mechanism and a rotation mechanism which are arranged on the fourth frame 504, wherein the rotating mechanism comprises a rotating frame 505 which is in rotating fit with the fourth frame 504 and a second driving motor which drives the rotating frame 505 to rotate, the rotation mechanism comprises a second clamp assembly 506 which is in rotating fit with the end part of the rotating frame 505 and a third driving motor which is in transmission connection with the second clamp assembly 506, and the second clamp assembly 506 is used for clamping a material bottle. Second anchor clamps subassembly 506 includes the tube-shape casing, rotates piece, a plurality of clamp splice subassembly and push rod that floats, the tube-shape casing with rotate a fixed connection, the clamp splice subassembly that floats includes along being close to stopper, unsteady spring and the chuck that the direction of tube-shape casing set gradually, the chuck passes the tube-shape casing, the chuck is hollow structure and inside and is provided with the bearing, the push rod passes rotate the piece, the push rod is close to the one end correspondence of tube-shape casing is provided with a plurality of first ejector pads of clamp splice subassembly complex float, first ejector pad passes the chuck, be provided with on the first ejector pad with bearing complex ripple groove, a plurality of the clamp splice subassembly that floats all follows the radial setting of tube-shape casing, rotate the piece with rotating turret normal running fit. Still be provided with on the fourth frame 504 with second anchor clamps subassembly 506 complex anchor clamps opening mechanism 507, anchor clamps opening mechanism 507 is including stretching out cylinder, mounting panel and second ejector pad, the mounting panel is fixed on the fourth frame 504, it fixes to stretch out the cylinder on the mounting panel, the second ejector pad pass through linear slide rail with mounting panel sliding fit, the second ejector pad with stretch out the expansion end fixed connection of cylinder, the second ejector pad with the push rod is kept away from the one end cooperation of first ejector pad.
Shake even module 503 and include fifth frame 507, clamping component 508, drive assembly, sliding component 509 and connection carousel 510, drive assembly sets up on the fifth frame 507, clamping component 508 sets up drive assembly's top, clamping component 508 centre gripping is waited to shake even product, connection carousel 510 sets up clamping component 508 with between the drive assembly, the lower terminal surface of connecting carousel 510 with drive assembly's output transmission is connected, clamping component 508 through a connecting axle with it is connected to connect carousel 510, the connecting axle sets up connecting carousel 510 keeps away from the center of rotation's position, sliding component 509 sets up on the drive assembly, clamping component 508 one end articulates the expansion end of sliding component 509.
Go up closing cap module 6 still include with shake even module 503 complex storage bottle and remove module 601, storage bottle removes module 601 includes triaxial moving mechanism, revolving cylinder and gas claw, revolving cylinder fixes triaxial moving mechanism's expansion end, the gas claw is fixed revolving cylinder's expansion end, the gas claw is used for pressing from both sides tight storage bottle, through revolving cylinder drives the gas claw is rotatory, and then realizes driving the storage bottle and switch between vertical state and horizontality.
The utility model discloses a work flow:
firstly, load and load the pan feeding dolly 101 that has the charging tray and move under the drive of operator AGV dolly extremely mounting bracket 102 below, by first linear movement subassembly 103 with the cooperation of diaxon moving mechanism 105 makes the charging tray clamping jaw 106 removes to charging tray department, charging tray clamping jaw 106 passes through the charging tray first linear movement subassembly 103 with the cooperation of diaxon moving mechanism 105 drives the charging tray to the material loading station, by the material bottle clamping jaw 107 presss from both sides the material bottle on the charging tray and places on the material bottle anchor clamps, the third linear movement subassembly drives the material bottle and moves to the notes liquid head below of base liquid injection equipment 2, base liquid injection equipment 2 fills quantitative base liquid in the material bottle, accomplishes the back of filling the third linear movement subassembly drives the material bottle and moves to the material loading station of first manipulator 304.
Place the storage bottle after first manipulator 304 takes out the storage bottle and be located go up the unloading station on the first anchor clamps subassembly 305, first anchor clamps subassembly 305 presss from both sides the storage bottle tightly, sweep a yard rifle 306 and scan the bar code on the storage bottle, and then acquire formula information distribution pulse number and give annotate liquid module 303, by carousel module 302 drives the storage bottle and is a plurality of annotate liquid module 303 below and remove in proper order, a plurality of annotate the liquid module and carry out the raw materials injection of different compositions in proper order.
After liquid distribution is completed, the first mechanical arm 304 takes out a material bottle from the first clamp assembly 305 located at the feeding and discharging station, the material bottle is placed on the input station of the upper pump cover module 4, the second mechanical arm 8 of the upper pump cover module places the material bottle on the pneumatic chuck 404, the pneumatic chuck 404 clamps the material bottle tightly, and the second mechanical arm 8 is matched with the rotating mechanism to screw the pump cover into a threaded hole of the material bottle after the pump cover is taken out.
Then, the third manipulator 501 feeds the material bottles into the stirring module 502 and the shaking module 503 in sequence to mix the raw materials.
And the material bottle moving module 601 takes out the material bottle from the shaking module 503, and the second mechanical arm 8 of the upper cover sealing module 6 clamps the cover into the top of the material bottle to complete the packaging.
And the material bottles which are packaged are moved to the output conveyor belt 7 by a second manipulator 8 of the upper capping module 6, and the material bottles are output to a warehouse by the output conveyor belt 7.