CN211769327U

CN211769327U - Pasting mechanism for solar panel

Info

Publication number: CN211769327U
Application number: CN201922288965.6U
Authority: CN
Inventors: 冯鑫; 吕青涛
Original assignee: Suzhou Shengcheng Intelligent Equipment Co Ltd
Current assignee: Suzhou Shengcheng Intelligent Equipment Co Ltd
Priority date: 2019-12-19
Filing date: 2019-12-19
Publication date: 2020-10-27
Anticipated expiration: 2029-12-19

Abstract

The utility model discloses a solar panel is with mechanism that applies, this kind of solar panel is with mechanism that applies includes that receive and release material subassembly and application subassembly, receive and release material subassembly includes direction slide rail, rack, blowing frame, a driving motor, gear, step motor, receipts material motor, goes up the work or material rest, receives material wheel and transition pole from type paper, direction slide rail and rack pass through the support in the frame, install the blowing frame on the slider of direction slide rail, install the gear on a driving motor's the motor shaft, wheel and rack toothing installs step motor and receipts material motor on the vertical board of blowing frame, step motor and receipts material motor drive respectively go up the work or material rest and receive material wheel from type paper. In this way, the utility model discloses simple structure operates steadily, can carry out the sticky tape subsides to the solar panel frame and apply the processing, and is efficient, can guarantee that the roughness of sealing adhesive tape is high, laminating intensity is high.

Description

Pasting mechanism for solar panel

Technical Field

The utility model relates to a solar panel makes technical field, especially relates to a mechanism is applied with subsides to solar panel.

Background

With the increasing appeal of environmental protection, the country is also gradually changing the traditional power generation mode, and the power generation proportion of new energy and clean energy is increased, wherein solar power generation is rapidly developed, so the demand for a solar panel is rapidly increased, the frame of the solar panel needs to be sealed, and therefore a sealing adhesive tape needs to be bonded on the periphery of the solar panel.

Based on the above defects and shortcomings, there is a need to improve the prior art and design a pasting mechanism for solar panels.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the main technical problem who solves provides a mechanism is applied with subsides to solar panel, simple structure, operates steadily, can carry out the sticky tape subsides to the solar panel frame and apply the processing, and is efficient, can guarantee that the roughness of sealed sticky tape is high, laminating intensity is high.

In order to solve the technical problem, the utility model discloses a technical scheme be: provides a pasting mechanism for a solar panel, which comprises a material receiving and placing component and a pasting component, the material receiving and discharging component comprises a guide slide rail, a rack, a material discharging rack, a first driving motor, a gear, a stepping motor, a material receiving motor, a material feeding rack, a release paper material receiving wheel and a transition rod, the automatic feeding device is characterized in that the guide slide rail and the rack are arranged on the rack through a support, a discharging frame is arranged on a slide block of the guide slide rail, a first driving motor is arranged on a horizontal plate of the discharging frame, a gear is arranged on a motor shaft of the first driving motor, the gear is meshed with the rack, the first driving motor drives the discharging frame to move along the direction of the guide slide rail, a stepping motor and a material receiving motor are arranged on a vertical plate of the discharging frame, the stepping motor and the material receiving motor respectively drive the feeding frame and the material receiving wheel from type paper, and a transition rod is arranged on the feeding frame and the discharging frame between the material receiving wheels from type paper.

Preferably, the pasting component comprises a bottom plate, an electric cylinder, a pasting moving plate, a transition wheel, a cutting knife component, a rubber belt extrusion component, a rubber belt guide wheel, a shaping component and a brush component, the bottom plate is driven by a belt motion mechanism, the electric cylinder is installed on the bottom plate, a top rod of the electric cylinder is connected with the pasting moving plate, and the rubber belt sequentially passes through the transition wheel, the cutting knife component, the rubber belt extrusion component, the rubber belt guide wheel, the shaping component and the brush component which are arranged on the pasting moving plate.

Preferably, the cutting knife assembly comprises a heat-insulating protective cover, a cutting guide rail, a cutting cylinder, a cutting knife, a barrel-type heater, a limiting plate and a limiting block, the heat-insulating protective cover is arranged on the pasting movable plate, the cutting guide rail and the cutting cylinder are arranged on the pasting movable plate below the heat-insulating protective cover, the cutting knife is mounted on a sliding block of the cutting guide rail, the barrel-type heater is mounted at the side end of the cutting knife, the limiting plate is arranged on the front side of the cutting knife, the limiting block is arranged on the limiting plate through an adjusting bolt, the limiting block is opposite to the cutting knife, the adhesive tape is located between the limiting block and the cutting knife and clings to the limiting block, the barrel-type heater heats the cutting knife, the adhesive tape is conveniently cut off; the adhesive tape extruding assembly comprises a pressing cylinder and a pressing plate, wherein the pressing cylinder and the pressing plate are oppositely arranged and fixed on the pasting moving plate.

Preferably, the shaping assembly comprises a shaping fixed plate, a shaping adjusting bolt, a shaping frame, a roller, a shaping wheel mounting block, a tension spring, a tensioning shaping wheel and a pressing wheel, the shaping fixed plate is vertically fixed on the pasting moving plate, the top of the shaping fixed plate is provided with the shaping adjusting bolt, the extending end of the shaping adjusting bolt is provided with the shaping frame, the roller is inserted on the shaping frame, the shaping wheel is arranged on the left side of the roller, the shaping wheels are symmetrically arranged along the moving direction of the mechanism, the included angle between each pair of the shaping wheels is gradually reduced until the shaping wheels are finally attached to two sides of the solar panel, the shaping wheel mounting block is inserted on the left side of the shaping wheel, the extending ends of the two shaping wheel mounting blocks are respectively connected with a top plate and a bottom plate of the shaping frame through the tension spring, the tensioning shaping wheel is horizontally arranged on the two shaping wheel mounting blocks, the pressing wheel is vertically arranged on the, the shaping wheels are arranged according to the sequence that the included angle of the shaping wheels is gradually reduced, the last pair of shaping wheels are arranged to be vertical, the solar panel passes through the shaping wheels, the adhesive tape on the shaping wheels can be wrapped on the frame of the solar panel in a smooth mode, the tensioning shaping wheels are arranged on the rotatable shaping wheel mounting block and are pulled and held through the extension springs, and the tensioning shaping wheels and the frame of the solar panel can be kept in a pressing force with a certain size.

Preferably, the brush subassembly includes proximity switch, basin, diaphragm pump, washing cylinder, sponge mounting bracket and sponge, proximity switch, basin, diaphragm pump set up and apply the movable plate in the subsides, are equipped with the washing cylinder in the basin, install the sponge mounting bracket on the telescopic link of washing cylinder, install two relative sponges on the sponge mounting bracket, be equipped with soapy water in the basin, the basin bottom is provided with the backward flow mouth, the backward flow mouth is connected to the diaphragm pump, solar panel after pasting the sticky tape is through two sponges, the sponge adsorbs there is soapy water, clear away the surperficial foreign matter of solar panel after the plastic, soapy water recycle is guaranteed to the diaphragm pump, and materials are saved.

Compared with the prior art, the beneficial effects of the utility model are that:

the barrel heater heats the cutting knife, so that the adhesive tape is conveniently cut off, and the relative position of the limiting block and the cutting knife is adjusted through the adjusting bolt, so that the isolation paper is not cut off on the premise of cutting off the adhesive tape;

the shaping wheels of the shaping assembly are arranged according to the order that the included angle is gradually reduced, and the last pair of shaping wheels are arranged to be vertical, so that the adhesive tape on the solar panel can be smoothly wrapped on the frame of the solar panel after the solar panel passes through the shaping wheels;

the tensioning shaping wheel is arranged on the rotatable shaping wheel mounting block and is pulled and held by the tension spring, so that a certain pressing force can be kept between the tensioning shaping wheel and the solar panel frame.

Drawings

Fig. 1 is a schematic structural view of an application mechanism for a solar panel.

Fig. 2 is a schematic structural view of a cutting blade assembly of the attaching mechanism for a solar panel.

Fig. 3 is a schematic partial structure view of an application mechanism for a solar panel.

FIG. 4 is a schematic view of a shaping assembly of an application mechanism for a solar panel.

FIG. 5 is a schematic view of a brush assembly of an application mechanism for a solar panel.

Detailed Description

The following detailed description of the preferred embodiments of the present invention will be provided to enable those skilled in the art to more easily understand the advantages and features of the present invention, and to make clear and definite definitions of the protection scope of the present invention.

Referring to fig. 1 to 5, an embodiment of the present invention includes:

a solar panel is with applying mechanism, this kind of solar panel is with applying mechanism includes receiving and releasing subassembly 41 and applies subassembly 42, receive and release subassembly 41 includes direction slide rail 411, rack 412, blowing frame 413, first driving motor 414, gear 415, step motor 416, receipts material motor 417, material loading frame 418, release paper receiving wheel 419 and transition rod 4110, direction slide rail 411 and rack 412 pass through the support on the frame, install blowing frame 413 on the slider of direction slide rail 411, install first driving motor 414 on the horizontal plate of blowing frame 413, install gear 415 on the motor shaft of first driving motor 414, gear 415 meshes with rack 412, first driving motor 414 drives blowing frame 413 and moves along direction of direction slide rail 411, install step motor 416 and receipts material motor 417 on the vertical board of blowing frame 413, step motor 416 and receipts material motor 417 drive feeding frame 418 and release paper receiving wheel 419 respectively, a transition rod 4110 is arranged on the discharging frame 413 between the feeding frame 418 and the release paper receiving wheel 419.

The applying component 42 comprises a bottom plate 421, an electric cylinder 422, an applying moving plate 423, a transition wheel 424, a cutting knife component 425, a tape extruding component 426, a tape guide wheel 427, a shaping component 428 and a brush component 429, wherein the bottom plate 421 is driven by a belt moving mechanism, the electric cylinder 422 is installed on the bottom plate 421, a top rod of the electric cylinder 422 is connected with the applying moving plate 423, and the tape passes through the transition wheel 424, the cutting knife component 425, the tape extruding component 426, the tape guide wheel 427, the shaping component 428 and the brush component 429 which are arranged on the applying moving plate 423 in sequence.

The cutting knife assembly 425 comprises a heat preservation shield 4251, a cutting guide rail 4252, a cutting cylinder 4253, a cutting knife 4254, a barrel heater 4255, a limiting plate 4256 and a limiting block 4257, the heat preservation shield 4251 is arranged on the pasting moving plate 423, the pasting moving plate 423 below the heat preservation shield 4251 is provided with a cutting guide rail 4252 and a cutting cylinder 4253, a sliding block of the cutting guide rail 4252 is provided with a cutting knife 4254, the side end of the cutting knife 4254 is provided with a barrel heater 4255, the front side of the cutting knife 4254 is provided with a limit plate 4256, a limit block 4257 is arranged on the limit plate 4256 through an adjusting bolt, the limit block 4257 is opposite to the cutting knife 4254, the adhesive tape is positioned between the limit block 4257 and the cutting knife 4254 and clings to the limit block 4257, the barrel heater 4255 heats the cutting knife 4254, the adhesive tape is conveniently cut, the relative position of the limiting block 4257 and the cutting knife 4254 is adjusted through the adjusting bolt, so that the isolation paper is not cut off on the premise of cutting off the adhesive tape.

The adhesive tape squeezing component 426 comprises a pressing cylinder 4261 and a pressing plate 4262, wherein the pressing cylinder 4261 and the pressing plate 4262 are oppositely arranged and fixed on the applying moving plate 423; the shaping assembly 428 comprises a shaping fixing plate 4281, shaping adjusting bolts 4282, a shaping frame 4283, rollers 4284, shaping wheels 4285, shaping wheel mounting blocks 4286, extension springs 4287, tensioning shaping wheels 4288 and pressing wheels 4289, the shaping fixing plate 4281 is vertically fixed on the application moving plate 423, the shaping adjusting bolts 4282 are mounted at the top of the shaping fixing plate 4281, the shaping frame 4283 is mounted at the extending end of the shaping adjusting bolts 4282, the rollers 4284 are inserted on the shaping frame 428, the shaping wheels 4285 are arranged on the left side of the rollers 4284, the shaping wheels 4285 are symmetrically arranged along the mechanism moving direction, the included angle of each pair of shaping wheels 4285 is gradually reduced until the shaping wheels are finally attached to two sides of the solar panel, the shaping wheel mounting blocks 4286 are inserted on the left side of the shaping wheels 4285, the extending ends of the two shaping wheel mounting blocks 4286 are respectively connected with a top plate and a bottom plate of the shaping frame 4283 through the extension springs 4287, the tensioning wheels 4288 which are horizontally inserted on the two shaping wheel mounting, a vertically arranged pressing wheel 4289 is inserted on a shaping frame 4283 on the left side of the tensioning shaping wheel 4288, the shaping wheels 4285 are arranged in a sequence that the included angle is gradually reduced, the last pair of shaping wheels are arranged to be vertical, the solar panel passes through the shaping wheels 4285, adhesive tapes on the shaping wheels 4285 can be flatly wrapped on the frame of the solar panel, and the tensioning shaping wheel 4288 is arranged on the rotatable shaping wheel mounting block 4286 and is pulled and held by a tension spring 4287, so that the tensioning shaping wheel 4288 and the frame of the solar panel can keep a certain pressing force.

The brush assembly 429 comprises a proximity switch 4291, a water tank 4292, a diaphragm pump 4293, a cleaning cylinder 4294, a sponge mounting rack 4295 and sponge 4296, the proximity switch 4291, the water tank 4292 and the diaphragm pump 4293 are arranged on the pasting moving plate 423, the cleaning cylinder 4294 is arranged in the water tank 4292, the sponge mounting rack 4295 is arranged on a telescopic rod of the cleaning cylinder 4294, two opposite sponges 4296 are arranged on the sponge mounting rack 4295, soapy water is filled in the water tank 4292, a backflow port is arranged at the bottom of the water tank 4292 and connected to the diaphragm pump 4293, a solar panel stuck with adhesive tapes passes through the two sponges 4296, the sponges 4296 adsorb the soapy water, foreign matters on the surface of the solar panel after shaping are removed, the diaphragm pump 4293 ensures the recycling of the soap.

When the pasting mechanism for the solar panel works, the adhesive tape roll is firstly arranged on the material loading frame 418 of the material receiving and placing component 41, the adhesive tape is manually led through a ferryboat 424, a cutting knife component 425, an adhesive tape extrusion component 426, an adhesive tape guide wheel 427, a shaping component 428 and a brush component 429, adhesive tape backing paper is wound on a release paper receiving wheel 419, an electric cylinder 422 of an application component 42 drives the shaping component 428 to abut against a solar panel, a belt moving mechanism drives the application component 42 to reciprocate, a first driving motor 414 of a receiving and discharging component 41 reciprocates through the matching of a gear and a rack, a stepping motor 416 rotates to drive a discharging rack 413 to feed an adhesive tape roll, the shaping wheels 4285 on the shaping component 428 are distributed at a certain angle until the solar panel is finally abutted against two sides of the solar panel, the solar panel with the adhesive tape attached is subjected to dust removal on the surface of the solar panel through the brush component 429, and then the adhesion of the solar panel frame sealing adhesive tape is completed.

The utility model relates to a solar panel applies mechanism with subsides's beneficial effect lies in:

the material receiving motor 417 recovers release paper, so that the adhesive tape is ensured to be always in a tensioning state in the conveying process, accurate guarantee is provided for cutting of any length of the adhesive tape, the shaping component 428 is in soft contact with the solar panel to protect the solar panel, the barrel heater 4255 heats the cutting knife 4254 to facilitate cutting of the adhesive tape, the relative position of the limiting block 4257 and the cutting knife 4254 is adjusted through an adjusting bolt to ensure that the isolation paper is not cut off on the premise of cutting the adhesive tape, the shaping wheels 4285 are arranged according to the sequence that the included angle is gradually reduced, the last pair of shaping wheels are arranged to be vertical, the solar panel passes through the shaping wheels 4285, the adhesive tape on the shaping wheels 4285 can be flatly wrapped on the frame of the solar panel, the tensioning shaping wheels 4288 are arranged on the rotatable shaping wheel mounting block 4286 and are pulled by the tension spring 4287 to ensure that the tensioning shaping wheels 4288 and the frame of the solar panel can keep a certain pressing force, the solar panel stuck with the adhesive tape passes through the two sponges 4296, the sponges 4296 absorb soapy water, foreign matters on the surface of the shaped solar panel are removed, and the diaphragm pump 4293 ensures the recycling of the soapy water and saves materials.

The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.

Claims

1. The utility model provides a mechanism is applied in solar panel with subsides which characterized in that: this solar panel is with mechanism of applying of subsides is including receiving and releasing material subassembly and application subassembly, receive and release the material subassembly including direction slide rail, rack, blowing frame, first driving motor, gear, step motor, receipts material motor, go up the work or material rest, from type paper receipts material wheel and transition rod, direction slide rail and rack pass through the support in the frame, install the blowing frame on the slider of direction slide rail, install first driving motor on the horizontal plate of blowing frame, install the gear on first driving motor's the motor shaft, gear and rack toothing, install step motor and receipts material motor on the vertical board of blowing frame, step motor and receipts material motor drive respectively go up the work or material rest and from type paper receipts material wheel, go up the work or material rest and receive and be provided with the transition rod on the blowing frame between the material wheel from type paper.

2. The application mechanism for a solar panel according to claim 1, wherein: the pasting component comprises a bottom plate, an electric cylinder, a pasting moving plate, a transition wheel, a cutting knife component, an adhesive tape extrusion component, an adhesive tape guide wheel, a shaping component and a brush component, the bottom plate is driven by a belt motion mechanism, the electric cylinder is installed on the bottom plate, an ejector rod of the electric cylinder is connected with the pasting moving plate, and the adhesive tape sequentially passes through the transition wheel arranged on the pasting moving plate, the cutting knife component, the adhesive tape extrusion component, the adhesive tape guide wheel, the shaping component and the brush component.

3. The application mechanism for a solar panel according to claim 2, wherein: the cutting knife assembly comprises a heat-insulating protective cover, a cutting guide rail, a cutting air cylinder, a cutting knife, a barrel-type heater, a limiting plate and a limiting block, wherein the heat-insulating protective cover is arranged on the pasting movable plate, the cutting guide rail and the cutting air cylinder are arranged on the pasting movable plate below the heat-insulating protective cover, the cutting knife is arranged on a sliding block of the cutting guide rail, the barrel-type heater is arranged at the side end of the cutting knife, the limiting plate is arranged on the front side of the cutting knife, the limiting block is arranged on the limiting plate through an adjusting bolt, the limiting block is opposite to the cutting knife; the adhesive tape extruding assembly comprises a pressing cylinder and a pressing plate, wherein the pressing cylinder and the pressing plate are oppositely arranged and fixed on the pasting moving plate.

4. The application mechanism for a solar panel according to claim 2, wherein: the shaping component comprises a shaping fixing plate, a shaping adjusting bolt, a shaping frame, a roller, a shaping wheel mounting block, an extension spring, a tension shaping wheel and a pressing wheel, the shaping fixed plate is vertically fixed on the pasting and applying movable plate, shaping adjusting bolt is installed at shaping fixed plate top, shaping frame is installed to shaping adjusting bolt's the end that stretches out, the cartridge has the gyro wheel on the shaping frame, the gyro wheel left side is provided with the plastic wheel, the plastic wheel is along the mechanism direction of motion upwards symmetrical arrangement and every contained angle to the plastic wheel reduces gradually, until finally laminating with solar panel's two sides, plastic wheel left side cartridge has plastic wheel installation piece, two plastic wheel installation piece stretches out the end and is connected with shaping frame roof and bottom plate through extension spring respectively, the cartridge has the tight plastic wheel that rises of level setting on two plastic wheel installation pieces, the cartridge has the pinch roller of vertical setting on the left shaping frame of tight plastic wheel that rises.

5. The application mechanism for a solar panel according to claim 2, wherein: the brush subassembly includes proximity switch, basin, diaphragm pump, washing cylinder, sponge mounting bracket and sponge, proximity switch, basin, diaphragm pump set up and apply the movable plate in the subsides, are equipped with the washing cylinder in the basin, install the sponge mounting bracket on the telescopic link of washing cylinder, install two relative sponges on the sponge mounting bracket, are equipped with fertile water in the basin, and the bottom of the basin is provided with the backward flow mouth, and the backward flow mouth is connected to the diaphragm pump.