CN211768495U - Intelligent conveying belt and system thereof - Google Patents
Intelligent conveying belt and system thereof Download PDFInfo
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- CN211768495U CN211768495U CN202020122176.5U CN202020122176U CN211768495U CN 211768495 U CN211768495 U CN 211768495U CN 202020122176 U CN202020122176 U CN 202020122176U CN 211768495 U CN211768495 U CN 211768495U
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Abstract
An intelligent conveying belt and a system thereof relate to the technical field of logistics equipment. It comprises a conveyer belt body and a walking position encoder; a controller electrically connected to the conveyor belt body and the walking position encoder; the communication unit is electrically connected with the controller to acquire an object transportation plan and feed back an operation result; and a digital storage unit electrically connected to the controller for storing an object transportation plan and real-time location information; the conveyer belt body is provided with a plurality of inlets and outlets; the entrance is provided with a placing notification unit which sends a placing notification signal when the walking position encoder outputs a signal reaching the entrance of the object transportation plan; an in-place output unit which sends out an in-place notification signal when the walking position encoder outputs an output signal reaching the exit of the object transportation plan is arranged on the exit. By adopting the technical scheme, the position of the object can be accurately positioned, and the device has the advantages of accurately informing related equipment or personnel to pick and place the object at the correct time and place and improving the efficiency of transporting the upper bag and the lower bag.
Description
Technical Field
The utility model relates to a logistics equipment technical field, concretely relates to intelligence transportation area and system thereof.
Background
With the rapid development of the logistics industry in China, particularly the express industry, the packaging and sorting demand in China rises rapidly, and the belt conveyor are widely used for conveying various solid block-shaped and powder-shaped materials or finished articles in agriculture, industrial and mining enterprises and the transportation industry, can continuously and efficiently convey the materials or the finished articles with large inclination angles, is safe to operate, simple and convenient to use, easy to maintain and low in transportation cost, can shorten the transportation distance, reduces the construction cost and saves manpower and material resources. The traditional conveyer belt advances at a constant speed, articles on the conveyer belt are mixed and cannot be precisely positioned, the conveyer belt has low conveying efficiency and accuracy, and is not suitable for the logistics industry with large demand and rapid growth, and an advanced conveyer belt control system has the advantages that communication means such as MODBUS and the like are used for networking operation to control the speed and the starting and stopping of the conveyer belt; however, since the speed of the conveyer belt is high, the operation of loading and unloading packages in time (microsecond level) is required, and in the multi-inlet and multi-outlet scene, the controller matched with the conveyer belt control system obviously cannot meet the requirements of the field. Improvements are therefore needed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to prior art's defect and not enough, provide an intelligence transportation area, have the accuracy and inform relevant equipment or personnel to get in the exact time place and put the article, improve the advantage of transportation, go up the bale of efficiency.
In order to achieve the above object, the utility model adopts the following technical scheme: an intelligent conveyor belt, comprising: the conveyer belt body is a walking position encoder for detecting the position of an object on the conveyer belt body in real time; a controller electrically connected to the conveyor belt body and the walking position encoder; the communication unit is electrically connected with the controller to acquire an object transportation plan from the upper computer and feed back an operation result; and a digital storage unit electrically connected to the controller for storing the object transportation plan and the real-time position information; the conveyer belt body is provided with a plurality of inlets and outlets; the entrance is provided with a placing notification unit which sends a placing notification signal when the walking position encoder outputs a signal reaching the entrance of the object transportation plan; and the outlet is provided with an in-place output unit which sends out an in-place notification signal when the walking position encoder outputs an outlet reaching the object transportation plan.
The utility model discloses a further setting, digital storage unit is nonvolatile memory, digital storage unit still is used for storing the batch number information of article in the article transportation plan.
The utility model discloses a further setting, transportation area one side be equipped with the electricity connect in the LED lamp strip of the output unit that targets in place, LED lamp strip is used for relatively along with the article the transportation takes the body to carry out the flicker.
According to the further arrangement of the utility model, the output end of the placement informing unit is connected with the wrapping equipment; or the placement notification unit is an indicating device for reminding a user of entering the package.
According to the further arrangement of the utility model, the output end of the in-place output unit is connected with the bag outlet device; or the in-place output unit is an indicating device for reminding a user of outputting the package.
The utility model also provides an intelligent conveyer belt system, which comprises a plurality of intelligent conveyer belts connected in series; the intelligent conveyer belt is connected to the placement informing unit adjacent to the intelligent conveyer belt through the in-place output unit.
After the technical scheme is adopted, the utility model discloses beneficial effect does:
1. in the utility model, the walking position encoder is arranged on the conveyer belt body, so that the walking position of the object can be monitored in real time, and the object can be accurately positioned; when the output of the walking position encoder reaches the entrance of the object transportation plan, the in-place output unit sends out an in-place notification signal to notify a user to unload the object or control the unloading equipment to unload the object, so that the related equipment or personnel can be accurately notified to pick and place the object at the correct time position, and the transportation and unloading efficiency is improved.
2. The utility model discloses in, the controller can be according to each access & exit situation in scene, article pile size, plans each article and piles the dynamic position on the conveyer belt body, and these planning information as long as before the article reachs, through communication unit propelling movement intelligence conveyer belt system can. The controller does not require the stringent requirements of millisecond real-time operation.
3. The utility model discloses in, digital memory cell is nonvolatile memory, can resume rapidly the article after losing efficacy such as fall the electricity and pile batch number information at conveyer belt position, article, can restart correctly rapidly. Massive amounts of historical information may also be stored in the digital storage unit to facilitate large data points.
4. The utility model discloses in, through taking body side-mounting LED lamp strip in the transportation to can take the body position to flash according to the article on the transportation, make the user can comparatively audio-visually acquire placing and the condition in place of article, it is very convenient during the use.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of the present invention.
Description of reference numerals: 100. a conveyor belt body; 200. a walking position encoder; 300. a digital storage unit; 400. a placement notification unit; 500. an in-place output unit; 600. an LED light bar; 700. a communication unit.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications to the present embodiment as required without making a contribution, but all the embodiments are protected by the patent law within the scope of the claims of the present invention.
The present embodiment relates to an intelligent conveyor belt, as shown in fig. 1, comprising: a conveyor belt body 100, a walking position encoder 200 for detecting the position of an object on the conveyor belt body 100 in real time; a controller electrically connected to the conveyor belt body 100 and the running position encoder 200; a communication unit 700 electrically connected to the controller to acquire an article transportation plan from the upper computer and feed back an operation result; and a digital storage unit 300 electrically connected to the controller for storing an object transportation plan and real-time position information, the conveyor belt body 100 being provided with a plurality of inlets and outlets; a placement notification unit 400 for sending a placement notification signal when the travel position encoder 200 outputs an entry to the article transportation plan is provided on the entry; the exit is provided with an in-place output unit 500 for sending out an in-place notification signal when the travel position encoder 200 outputs an exit to the article transportation plan.
In this embodiment, the number of the walking position encoders 200 is one, and the walking position encoders 200 are mounted on the driving shaft, the non-power driven shaft of the conveyor belt body 100 or the shaft contacting the friction wheel on the front side or the back side of the conveyor belt, and are optical encoders or magnetic encoders; the communication interface of the communication unit 700 may be RS232, RS485, CAN, Ethernet, etc., the communication protocol is any one of Modbus, TCP, HTTP, the digital storage unit 300 is composed of a memory supported by a super capacitor or a battery, and then a Flash memory is used to store a large amount of records, the comparison between the detection position of the walking position encoder 200 and the positions of the planned exit and entrance of the object delivery is completed by a single chip program, specifically, the positions of the exit and entrance are x, and stored in the digital storage unit 300; the planned exit and entrance positions are y and are received by the communication unit 700; the real-time detection position of the walking position encoder 200 is z, and when the following conditions are met: when z-x + y is an integral multiple of the length of the conveyor belt body 100, a placement notification signal or an in-place output signal is sent out, and the signal is a plurality of NPN outputs isolated by optical couplers or a serial port output of the LED light bar 600.
In the present embodiment, the digital storage unit 300 is a Non-Volatile Memory (Non-Volatile Memory), and the digital storage unit 300 is also used for the lot number information of the object in the object transportation plan. Therefore, the position of the object on the conveyer belt body and the information of the object stacking lot number on the conveyer belt can be quickly recovered after failure such as power failure, and the correct start can be quickly realized. Massive amounts of historical information may also be stored in the digital storage unit to facilitate large data points. Avoid the transportation confusion after the power failure, improve conveying efficiency.
As shown in fig. 1, the side of the conveyor belt body 100 is equipped with an LED light bar 600 electrically connected to the in-place output unit 500, and the LED light bar 600 is a three-color addressable light bar for flashing with an object relative to the conveyor belt body 100. Therefore, the conveying belt body 100 can be flashed according to the position of the object, so that a user can visually acquire the placement and in-place condition of the object, and the conveying belt is very convenient to use.
In the present embodiment, the output end of the placement notification unit 400 is connected with a packetizing apparatus; alternatively, the placement notification unit 400 is an instruction device that prompts the user to enter a package. The output end of the in-place output unit 500 is connected with a package output device; alternatively, the in-place output unit 500 is an indicating device for reminding the user of the package.
The embodiment also comprises an intelligent conveyer belt system, wherein the intelligent conveyer belt system comprises a plurality of intelligent conveyer belts which are connected in series; the intelligent transport belts are connected to the placement notification unit 400 of the adjacent intelligent transport belt through the in-place output unit 500.
An intelligent conveyor belt system for e-commerce application is generally formed by connecting a plurality of intelligent conveyor belts in series with long strips, the front section of each intelligent conveyor belt is a wrapping section, empty sorting boxes are continuously placed at a first inlet at the foremost end of each intelligent conveyor belt according to a plan, and each box corresponds to one order; the intelligent conveyer belt has several packing inlets for different kinds of articles near the front section, and the articles are required to be thrown into the order sorting box accurately according to the order requirement, the upper computer sends the planned article packing position information to the corresponding placing informing unit 400 via the communication unit 700, the walking position encoder 200 detects and calculates the position of the sorting box on the conveyer belt body 100 in real time, compares the position with the planned position in the placing informing unit 400, outputs the placing informing signal to the corresponding packing person for packing in real time, and places the articles in the order sorting box correctly; when the sorting box finishes the objects required by the order, the objects are packaged at the rear section of the intelligent conveying belt, a plurality of packaging table outlets in different packaging forms are arranged beside the rear section of the intelligent conveying belt, the upper computer plans the transportation position information of the order corresponding to the packaging tables and transmits the transportation position information to the corresponding position output unit 500 through the communication unit 700, the order is sequentially conveyed to the packaging tables on the intelligent conveying belt by taking the box as a unit, the walking position encoder 200 detects and calculates the position of the sorting box on the conveying belt body 100 in real time and compares the position with the planned position in the position output unit 500, when the planned order sorting box is about to reach the planned outlet, the LED lamp string 600 on the corresponding station flashes along with the order, and the personnel can visually take out the goods for packaging.
The working principle of the utility model is as follows: in the utility model, the walking position encoder 200 is arranged on the conveyer belt body 100, so as to monitor the walking position of the conveyer belt in real time, and further realize accurate positioning of the object, when the planned upper bag position reaches the corresponding entrance, the placing notification unit 400 sends out a placing notification signal, and further notifies the user to carry out the bag-entering operation, or controls the bag-entering equipment to continue to enter the bag; when the planned package unloading position reaches the corresponding outlet, the in-place output unit 500 sends out an in-place notification signal to notify a user to unload the package or control the package unloading equipment to unload the package, so that the related equipment or personnel can be accurately notified to pick and place the object at the correct time and place, and the package unloading and loading efficiency during transportation is improved.
The above description is only for the purpose of illustration and not limitation, and other modifications or equivalent replacements made by those skilled in the art to the technical solution of the present invention should be covered by the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.
Claims (6)
1. An intelligent conveyor belt, comprising: a conveying belt body is arranged on the conveying belt body,
a walking position encoder for detecting the position of the object on the conveyor belt body in real time;
a controller electrically connected to the conveyor belt body and the walking position encoder;
the communication unit is electrically connected with the controller to acquire an object transportation plan from the upper computer and feed back an operation result; and the number of the first and second groups,
the digital storage unit is electrically connected with the controller and is used for storing the object transportation plan and the real-time position information;
the conveyer belt body is provided with a plurality of inlets and outlets;
the entrance is provided with a placing notification unit which sends a placing notification signal when the walking position encoder outputs a signal reaching the entrance of the object transportation plan;
and the outlet is provided with an in-place output unit which sends out an in-place notification signal when the walking position encoder outputs an outlet reaching the object transportation plan.
2. The intelligent conveyor belt of claim 1, wherein the digital storage unit is a non-volatile memory, the digital storage unit further configured to store lot number information for the items in the item transportation plan.
3. The intelligent conveyer belt of claim 2, wherein one side of the conveyer belt body is equipped with an LED light bar electrically connected to the in-place output unit;
the LED lamp strip is used for flashing along with the object relative to the conveying belt body.
4. The intelligent conveyor belt of claim 1, wherein the output end of the placement notification unit is connected to a bagging device; or the like, or, alternatively,
the placement notification unit is an indicating device for reminding a user of entering a package.
5. The intelligent conveyor belt of claim 1, wherein the output end of the in-place output unit is connected with a bag discharging device; or the like, or, alternatively,
the in-place output unit is an indicating device for reminding a user of package output.
6. An intelligent conveyor belt system comprising a plurality of intelligent conveyor belts according to any one of claims 1-5 connected in series;
the intelligent conveyer belt is connected to the placement informing unit adjacent to the intelligent conveyer belt through the in-place output unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020122176.5U CN211768495U (en) | 2020-01-18 | 2020-01-18 | Intelligent conveying belt and system thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020122176.5U CN211768495U (en) | 2020-01-18 | 2020-01-18 | Intelligent conveying belt and system thereof |
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| CN211768495U true CN211768495U (en) | 2020-10-27 |
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| CN202020122176.5U Active CN211768495U (en) | 2020-01-18 | 2020-01-18 | Intelligent conveying belt and system thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113682576A (en) * | 2021-08-19 | 2021-11-23 | 红云红河烟草(集团)有限责任公司 | Real-time detection system for walking of synchronous toothed conveying belt of high-speed packaging machine |
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2020
- 2020-01-18 CN CN202020122176.5U patent/CN211768495U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113682576A (en) * | 2021-08-19 | 2021-11-23 | 红云红河烟草(集团)有限责任公司 | Real-time detection system for walking of synchronous toothed conveying belt of high-speed packaging machine |
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