CN211761325U - Assembly vehicle suitable for detector in multi-caliber pipeline - Google Patents
Assembly vehicle suitable for detector in multi-caliber pipeline Download PDFInfo
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- CN211761325U CN211761325U CN202020193449.5U CN202020193449U CN211761325U CN 211761325 U CN211761325 U CN 211761325U CN 202020193449 U CN202020193449 U CN 202020193449U CN 211761325 U CN211761325 U CN 211761325U
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Abstract
In the assembly vehicle suitable for detector in many bores pipeline that this application provided, the interior check out test set that can be applicable to different length of the regulation of dismantling of fixed plate, the interior check out test set that can be applicable to different bores of the regulation of dismantling of supporting wheel realizes the processing change of detector in many bores pipeline, the supporting man-hour that significantly reduces. The fixed plate and the supporting wheel are detachably adjusted by adopting fasteners such as bolts and nuts, and the adjustment and the disassembly are convenient. The assembly vehicle provided by the application of a specification can be suitable for internal detectors in a certain range of calibers, an assembly vehicle is not needed to be equipped with internal detection equipment of each caliber, and production cost is reduced. The application provides an assembly car can make interior check out test set realize rotatory, fixed and whole removal, is applicable to assembly, modification and the transportation of check out test set in the pipeline such as the interior geometry callipers ware of pipeline, pipeline in the pipeline pig, the pipeline. The application provides an assembly car still is applicable to other equipment that use the cylinder as the main part.
Description
Technical Field
The utility model relates to the field of assembly technique, especially, relate to an assembly car suitable for detector in many bores pipeline.
Background
Pipeline transportation is a transportation mode for conveying petroleum, natural gas and the like, and one of five transportation industries which are driven by railways, highways, aviation and water transportation has become a life line of modern industry and national economy. In recent years, the severity of damage to the surrounding environment caused by oil and gas leakage and the importance of energy transportation safety are increasingly emphasized, and based on the fact that the intelligent internal detection technology is gradually an effective means for guaranteeing the safe operation of the ecological environment and the pipeline.
At present, the flow of detection in a pipeline mainly comprises: firstly, in order to ensure the successful and safe implementation of intelligent internal detection, the pipeline is cleaned and purified before the detector is put in. Aiming at different dirt, the pipeline is put into operation to carry out multiple cleaning on various pipe cleaners. Secondly, detection is performed by pipeline geometry detection to measure pipeline deformation. Thirdly, the pipeline is intelligently detected so as to accurately measure the defects of the pipeline. And finally, analyzing the detected data and summarizing the defect conditions into a report. In the process of detecting in the pipeline, various internal detection devices such as pipeline pigs in the pipeline, geometric calipers in the pipeline, detectors in the pipeline and the like are involved. In addition, according to the requirements of working conditions, the main bodies of the various internal detection devices are made of multi-section cylindrical stainless steel with leather cups or supporting wheels so as to adapt to the internal structure of the pipeline.
Because the production of the detection equipment in the pipeline is in a starting stage and a professional production system is not formed, the matched facilities of installation, detection and the like are insufficient. And because the detection equipment in the pipeline is special equipment, the general assembly means and tools sometimes do not meet the assembly process of the pipeline, and the assembly difficulty is improved. In addition, the inner detector is suitable for pipelines with different calibers, the main material is metal such as stainless steel, aluminum alloy and the like, the weight of the inner detector with medium and large calibers is heavy, the inner detector cannot be carried out on a fixed workbench like a small-caliber inner detector when a component, particularly an electronic precision instrument is assembled, the inner detector is moved manually, the assembly and the disassembly are easy to cause damage, and the assembly and the transportation are inconvenient. After the on-site operation, the replacement of the part assembly, the debugging system, the inspection of the internal detector and the like all need the matched equipment to be assembled and debugged, however, the existing assembling equipment can not meet the requirements of the installation, the detection and the debugging of the detection equipment in the pipeline.
SUMMERY OF THE UTILITY MODEL
The utility model provides an assembly car suitable for detector in many bores pipeline to solve present rigging equipment and can't satisfy the problem of the installation of check out test set in the pipeline, detection, debugging.
The utility model provides an assembly car suitable for detector in many bores pipeline, including assembly jig, two piece at least fixed plates, the setting all can be dismantled to the fixed plate is in the assembly jig top, every can dismantle on the fixed plate and be equipped with two supporting wheels, the supporting wheel for the fixed plate rotates.
Preferably, the supporting wheel comprises a fixed base and at least two supporting plates arranged on the fixed base, a rotating wheel is arranged between the two supporting plates, and the rotating wheel rotates around the connecting position of the supporting plates and the rotating wheel.
Preferably, the outer edge of the rotating wheel is provided with a protruding edge.
Preferably, the side of runner is equipped with a plurality of wheel holes, be equipped with positioning bolt in the backup pad, positioning bolt activity card is established in the wheel hole.
Preferably, the supporting plate is an inclined triangular supporting plate, and the rotating wheel is arranged at the top end of the inclined triangular supporting plate.
Preferably, the two support wheels are arranged on the same fixing plate, and the support plates on the support wheels are arranged in a mirror image mode.
Preferably, two rows of first through grooves are symmetrically formed in the upper surface of the assembling frame, and the fixing plate is detachably arranged on the first through grooves.
Preferably, two rows of second through grooves are symmetrically formed in the fixing plate, and the supporting wheels are detachably arranged on the second through grooves.
Preferably, the bottom end of the assembly frame is provided with a self-locking universal wheel.
The embodiment of the utility model provides a technical scheme can include following beneficial effect:
in the assembly vehicle suitable for detector in many bores pipeline that this application provided, the interior check out test set that can be applicable to different length of the regulation of dismantling of fixed plate, the interior check out test set that can be applicable to different bores of the regulation of dismantling of supporting wheel realizes the processing change of detector in many bores pipeline, the supporting man-hour that significantly reduces. The fixed plate and the supporting wheel are detachably adjusted by adopting fasteners such as bolts and nuts, and the adjustment and the disassembly are convenient. The assembly vehicle provided by the application of a specification can be suitable for internal detectors in a certain range of calibers, an assembly vehicle is not needed to be equipped with internal detection equipment of each caliber, and production cost is reduced. The application provides an assembly car can make interior check out test set realize rotatory, fixed and whole removal, is applicable to assembly, modification and the transportation of check out test set in the pipeline such as the interior geometry callipers ware of pipeline, pipeline in the pipeline pig, the pipeline. The application provides an assembly car still is applicable to other equipment that use the cylinder as the main part.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the invention as claimed.
Drawings
In order to more clearly explain the technical solution of the present application, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious to those skilled in the art that other drawings can be obtained according to the drawings without any creative effort.
Fig. 1 is a schematic perspective view of an assembly vehicle suitable for a multi-caliber in-pipe detector according to an embodiment of the present invention;
fig. 2 is a top view of an assembly vehicle suitable for a multi-caliber in-pipe detector according to an embodiment of the present invention;
fig. 3 is an enlarged schematic structural diagram of a point a in fig. 2 according to an embodiment of the present invention;
fig. 4 is a schematic perspective view of a supporting wheel according to an embodiment of the present invention;
fig. 5 is a front view of a support wheel provided in an embodiment of the present invention;
fig. 6 is an application scene diagram of the assembly vehicle suitable for the multi-caliber in-pipe detector provided by the embodiment of the present invention;
fig. 7 is a left side view of fig. 6 according to an embodiment of the present invention;
the symbols represent:
1-an assembly frame, 2-a fixing plate, 3-a supporting wheel, 4-a first through groove, 5-a second through groove, 6-a self-locking universal wheel, 7-an internal detection device, 301-a fixing base, 302-a supporting plate, 303-a rotating wheel, 304-a protruding edge, 305-a wheel hole and 306-a positioning bolt.
Detailed Description
Referring to fig. 1 to 3, in which fig. 1 and 2 respectively show a perspective view and a top view of an assembly vehicle suitable for a multi-caliber in-pipe detector provided in an embodiment of the present application, and fig. 3 is an enlarged schematic structural view at a in fig. 2 provided in an embodiment of the present application. As can be seen from the attached drawings 1-3, the assembly vehicle suitable for the multi-caliber in-pipe detector provided by the embodiment of the application comprises an assembly frame 1, a fixing plate 2 and supporting wheels 3, wherein the top of the assembly frame 1 is detachably provided with at least two fixing plates 2, each fixing plate 2 is detachably provided with two supporting wheels 3, and the supporting wheels 3 rotate relative to the fixing plates 2.
Specifically, the assembly jig 1 is a main body bracket of the assembly vehicle provided in the embodiment of the present application, and is used for supporting the fixing plate 2, the supporting wheels 3 and the inner detection device 7. Wherein, interior check out test set 7 in this application embodiment includes pipeline interior detection equipment such as pipeline pig, pipeline interior geometry caliper, pipeline interior intellectual detection system ware. Two rows of first through grooves 4 are symmetrically arranged on the upper surface of the assembly frame 1, and the fixing plate 2 is detachably arranged on the first through grooves 4. Specifically, as shown in fig. 2 and 3, two rows of first through grooves 4 are symmetrically formed in the upper surface of the mounting bracket 1, and the fixing plate 2 can be detachably disposed on the mounting bracket 1 by using fasteners such as bolts. More preferably, the first through groove 4 is disposed along a length direction of the jig 1. Thereby, the distance between the two fixing plates 2 can be adjusted to a greater extent to be suitable for inner detection devices 7 of different lengths.
In order to facilitate the movement of the assembly vehicle, the bottom end of the assembly frame 1 is provided with a self-locking universal wheel 6. The self-locking universal wheel 6 is provided with a self-locking device, so that the transportation of an assembly vehicle, the transportation of the inner detection equipment 7 and the fixed-point operation of the inner detection equipment 7 are facilitated.
The assembly jig 1 in the embodiment of the application is a frame-shaped support to reduce the overall weight of the assembly vehicle and facilitate carrying. Further, the assembly jig 1 is made of square steel, so that the structural strength and the supporting strength are guaranteed, and the weight can be remarkably reduced. In addition, in order to facilitate operations such as assembly of the internal detection device 7, replacement of parts and the like, a tool bar can be hung on the assembly frame 1, and convenience of the assembly vehicle is achieved.
The fixed plate 2 is a member for fixing the support wheel 3, and has a plate-like structure. The both ends of fixed plate 2 in this application embodiment can be dismantled through the bolt and set up on the first logical groove 4 that the symmetry set up, can realize from this that the distance between two fixed plates 2 is adjustable. Two fixed plates 2 are arranged in parallel so as to stably place the supporting wheels 3. Two rows of second through grooves 5 are symmetrically arranged on the fixing plate 2, and the supporting wheels 3 are detachably arranged on the second through grooves 5, so that the distance between the two supporting wheels 3 on the same fixing plate 2 can be adjusted. Specifically, as shown in fig. 2 and 3, two rows of second through grooves 5 are symmetrically arranged on each fixing plate 2, and the supporting wheel 3 can be detachably arranged on the second through grooves 5 by using fasteners such as bolts. In order to realize that the distance between the two supporting wheels 3 on the same fixing plate 2 can be adjusted, the slotting direction of the second through groove 5 is perpendicular to the slotting direction of the first through groove 4. Thereby, the distance between the two supporting wheels 3 on the same fixing plate 2 can be adjusted to be suitable for the inner detection devices 7 with different calibers.
The supporting wheel 3 is a component for supporting the inner detection device 7, and can also realize rotation and fixation of the inner detection device 7. Specifically, please refer to fig. 4 and 5, wherein fig. 4 and 5 respectively show a schematic perspective view and a front view of a support wheel provided in an embodiment of the present application. As shown in fig. 4 and 5, the supporting wheel 3 provided in the embodiment of the present application includes a fixed base 301 and at least two supporting plates 302 disposed on the fixed base 301. The fixing base 301 is detachably provided on the fixing plate 2 by a fastening member such as a bolt or a nut. A rotating wheel 303 is arranged between the two supporting plates 302, and the rotating wheel 303 rotates around the joint of the supporting plates 302 and the rotating wheel 303.
The supporting plate 302 in the embodiment of the present application is an inclined triangular supporting plate, and a rotating wheel 303 is disposed at the top end of the inclined triangular supporting plate, so that the supporting wheel 3 has a relatively stable structure. Since the supporting wheels 3 are used for supporting the inner detection device 7, and the weight of the inner detection device 7 is relatively large, in order to enhance the supporting strength of the supporting wheels 3 on the inner detection device 7, the supporting plates 302 on each supporting wheel 3 are arranged in a mirror image manner for two supporting wheels 3 on the same fixing plate 2, as shown in fig. 7. Further, since the inner detection device 7 has different diameters, the distance from the axis of the inner detection device 7 to the jig 1 and the distance to the support wheel 3 are different. Based on this, in order to adapt to the internal detection equipment 7 with different calibers, the supporting height of the supporting plate 302 in the supporting wheel 3 is set according to the actual production requirement.
The outer edge of the rotating wheel 303 in the embodiment of the present application is provided with a protruding edge 304, and the protruding edge 304 is used for being clamped on the front and rear flanges of the inner detection device 7, so as to ensure that the inner detection device 7 cannot shift front and rear, and further cannot drop in the assembling process. Since the rotating wheel 303 can rotate and the outer periphery of the inner detection device 7 is of a circular structure, in order to prevent the inner detection device 7 from rotating on the rotating wheel 303 in the assembling process, a plurality of wheel holes 305 are formed in the side surface of the rotating wheel 303, and a positioning bolt 306 is arranged on the supporting plate 302. When the inner detection device 7 does not need to be rotated, the set bolt 306 is movably caught in the wheel hole 305. When the inner detection device 7 needs to be rotated, the positioning bolt 306 is removed.
Referring to fig. 6 and 7, fig. 6 and 7 respectively show an application scene diagram of an assembly vehicle suitable for a multi-caliber in-pipe detector and a left side view of the application scene diagram. As shown in fig. 6 and 7, the inner detection device 7 can be stably clamped on the rotating wheel 303, so that the inner detection device 7 can be rotated and fixed, and the inner detection device 7 can be detected, assembled and disassembled. Because two fixed plates 2 are symmetrically arranged on the assembly jig 1, and two supporting wheels 3 are arranged on each fixed plate 2, 4 supporting wheels 3 are arranged on one assembly vehicle. The flanges at the two sides of the inner detection device 7 are clamped on the rotating wheel 303 and further clamped on the supporting wheel 3. Because the distance between two fixed plates 2 is adjustable, and the distance between two supporting wheels 3 on each fixed plate 2 is adjustable, therefore the assembly vehicle provided by the embodiment of the application can be suitable for the overhaul, the loading and the unloading of the inner detection equipment 7 with different lengths and different calibers.
In the assembly vehicle suitable for detector in many bores pipeline that this application embodiment provided, the interior check out test set 7 that can be applicable to different length of the regulation of dismantling of fixed plate 2, the interior check out test set 7 that can be applicable to different bores of the regulation of dismantling of supporting wheel 3 realizes the processing of detector in many bores pipeline and changes, the supporting man-hour that significantly reduces. The fixed plate 2 and the supporting wheel 3 are detachably adjusted by adopting fasteners such as bolts and nuts, and the adjustment and the disassembly are convenient. The assembly vehicle provided by the embodiment of the application in one specification can be suitable for the inner detectors in a certain range of calibers, the assembly vehicle is not required to be equipped with the inner detection equipment 7 of each caliber, and the production cost is reduced. The assembly vehicle provided by the embodiment of the application can enable the inner detection equipment 7 to rotate, fix and move integrally, and is suitable for assembly, modification and transportation of the inner detection equipment in the pipeline such as a pipeline cleaner in the pipeline, a geometric diameter measuring device in the pipeline, an intelligent detector in the pipeline and the like. The assembly vehicle provided by the embodiment of the application is also suitable for other equipment taking the cylinder as a main body.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure of the invention disclosed herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
It is to be understood that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The present invention is not limited to the precise arrangements described above and shown in the drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the present invention is limited only by the appended claims.
Claims (9)
1. The utility model provides an assembly vehicle suitable for detector in many bores pipeline, its characterized in that, includes assembly jig (1), two piece at least fixed plates (2), fixed plate (2) all can be dismantled the setting and be in assembly jig (1) top, every can dismantle on fixed plate (2) and be equipped with two supporting wheels (3), supporting wheel (3) for fixed plate (2) rotate.
2. The assembly vehicle suitable for the multi-caliber in-pipe detector according to claim 1, wherein the supporting wheel (3) comprises a fixed base (301) and at least two supporting plates (302) arranged on the fixed base (301), a rotating wheel (303) is arranged between the two supporting plates (302), and the rotating wheel (303) rotates around the joint of the supporting plates (302) and the rotating wheel (303).
3. The assembly vehicle suitable for the multi-caliber in-pipe detector as claimed in claim 2, wherein the rotating wheel (303) is provided with a protruding edge (304) on the outer edge.
4. The assembly vehicle suitable for the multi-caliber in-pipe detector according to claim 2, wherein a plurality of wheel holes (305) are formed in the side surface of the rotating wheel (303), a positioning bolt (306) is arranged on the supporting plate (302), and the positioning bolt (306) is movably clamped in the wheel holes (305).
5. The assembly vehicle suitable for the multi-caliber in-pipe detector according to claim 2, wherein the support plate (302) is an inclined triangular support plate, and the rotating wheel (303) is arranged at the top end of the inclined triangular support plate.
6. The assembly vehicle suitable for the multi-caliber in-pipe detector according to claim 5, wherein the two support wheels (3) on the same fixing plate (2) are arranged in a mirror image mode, and the support plates (302) on the support wheels (3) are arranged in a mirror image mode.
7. The assembly vehicle suitable for the multi-caliber in-pipe detector according to claim 1, wherein the assembly frame (1) is symmetrically provided with two rows of first through grooves (4) on the upper surface, and the fixing plate (2) is detachably arranged on the first through grooves (4).
8. The assembly vehicle applicable to the multi-caliber in-pipe detector according to claim 1, wherein two rows of second through grooves (5) are symmetrically arranged on the fixing plate (2), and the supporting wheels (3) are detachably arranged on the second through grooves (5).
9. The assembly vehicle suitable for the multi-caliber in-pipe detector according to any one of claims 1 to 8, wherein the bottom end of the assembly frame (1) is provided with a self-locking universal wheel (6).
Priority Applications (1)
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CN202020193449.5U CN211761325U (en) | 2020-02-21 | 2020-02-21 | Assembly vehicle suitable for detector in multi-caliber pipeline |
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CN202020193449.5U CN211761325U (en) | 2020-02-21 | 2020-02-21 | Assembly vehicle suitable for detector in multi-caliber pipeline |
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CN211761325U true CN211761325U (en) | 2020-10-27 |
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