CN211740108U - Porous workpiece aperture data acquisition system - Google Patents
Porous workpiece aperture data acquisition system Download PDFInfo
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- CN211740108U CN211740108U CN202020476214.7U CN202020476214U CN211740108U CN 211740108 U CN211740108 U CN 211740108U CN 202020476214 U CN202020476214 U CN 202020476214U CN 211740108 U CN211740108 U CN 211740108U
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Abstract
The utility model relates to a porous work piece aperture data acquisition system, include: the device comprises an industrial personal computer, a two-dimensional code scanner, an electronic plug gauge seat and a plurality of electronic plug gauges, wherein the two-dimensional code scanner is in signal connection with the industrial personal computer and used for determining the serial number of a workpiece; the electronic plug gauge seat is provided with a plurality of mounting grooves for placing the electronic plug gauge, each mounting groove is internally provided with a photoelectric switch for detecting the position of the electronic plug gauge, and the photoelectric switch is connected with an industrial personal computer through a signal circuit; the number of the electronic plug gauges is equal to the number of the holes to be measured of the workpiece, each electronic plug gauge corresponds to one hole to be measured of the workpiece, and the electronic plug gauges are in signal connection with the industrial personal computer through the A/D converters and used for receiving instructions of the industrial personal computer and uploading aperture data of the holes to be measured to the industrial personal computer. The utility model is suitable for a big porous work piece's aperture is measured in batches, and measurement efficiency is high, and the collection efficiency of data is high, the quality management in the later stage of being convenient for.
Description
Technical Field
The utility model relates to a part measurement technique specifically is a porous work piece aperture data acquisition system.
Background
The pore size detection of a large batch of porous workpieces is often performed intensively after the workpieces are processed, and the detection includes measuring, recording data of each pore and marking the position of an unqualified pore. In the past, the work is completely carried out manually, the workload is large when the work is measured and recorded, and the mark of the unqualified hole is usually directly marked on the workpiece, so that the surface quality of the workpiece is influenced.
Disclosure of Invention
The utility model aims at providing a porous work piece aperture data acquisition system numbers the work piece through the two-dimensional code, uses two-dimensional code scanner, industrial computer, electron feeler gauge to realize measured data's immediate record to adopt the alarm lamp to warn work piece aperture data, this system data collection is efficient, during the corresponding software of cooperation, can trace back the data of every work piece, the quality management in the later stage of being convenient for fast.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a multi-aperture workpiece aperture data acquisition system comprising: the device comprises an industrial personal computer, a two-dimensional code scanner, an electronic plug gauge seat and a plurality of electronic plug gauges, wherein the two-dimensional code scanner is in signal connection with the industrial personal computer and used for determining the serial number of a workpiece; the electronic plug gauge seat is provided with a plurality of mounting grooves for placing the electronic plug gauge, each mounting groove is internally provided with a photoelectric switch for detecting the position of the electronic plug gauge, and the photoelectric switch is connected with an industrial personal computer through a signal circuit; the number of the electronic plug gauges is equal to the number of the holes to be measured of the workpiece, each electronic plug gauge corresponds to one hole to be measured of the workpiece, and the electronic plug gauges are in signal connection with the industrial personal computer through the A/D converters and used for receiving instructions of the industrial personal computer and uploading aperture data of the holes to be measured to the industrial personal computer.
The signal output port of the industrial personal computer is connected with an alarm lamp which is a double-color alarm lamp and is used for displaying the data state of the hole to be measured.
The industrial personal computer is connected with a display and used for displaying the data value of the detected hole.
The principle of the utility model is as follows:
numbering the workpieces by using the two-dimensional codes, wherein the two-dimensional code reading information of each workpiece comprises the position number of the measured hole on each workpiece, and measuring the measured holes of the workpieces according to the sequence of the position numbers;
the electronic plug gauge is used for measuring a workpiece, because the change of a tiny gap between the electronic plug gauge and the workpiece to be measured can cause the change of a displacement sensor, a high-precision amplifying circuit converts the change of a sensor displacement signal into a voltage signal, the voltage signal is converted into a measured value after being processed and operated by an A/D converter, and the measured value is immediately transmitted to an industrial personal computer;
an industrial personal computer is adopted to establish an Access database, a software interface can directly display the measured value of the measured dimension of each channel, whether the measured workpiece is qualified or not can be indicated by simulating an indicator lamp and colors through software according to the measurement result uploaded by the electronic plug gauge, and the operation is simple, convenient and visual; and an external double-color alarm lamp is matched to indicate the state result of the workpiece to be detected; the measured data is stored in a historical data stock through a button switch and is periodically sent to a designated receiving computer through a wireless device, so that the later-stage quality management personnel can conveniently track and inquire the measured data of the corresponding product.
The utility model has the advantages that: the utility model is suitable for a big porous work piece's aperture is measured in batches, and measurement efficiency is high, and the collection efficiency of data is high, during the corresponding software of cooperation, can trace back the data of every work piece fast, the quality management in the later stage of being convenient for.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Figure 2 is a schematic view of an electronic plug gauge seat.
In the figure, the device comprises an industrial personal computer 1, a two-dimensional code scanner 2, an electronic plug gauge seat 3, an electronic plug gauge 4, an electronic plug gauge 5, a mounting groove 6, a photoelectric switch 7, an A/D converter 8, an alarm lamp 9 and a display.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1 and fig. 2, a multi-hole workpiece aperture data acquisition system includes: the device comprises an industrial personal computer 1, a two-dimensional code scanner 2, an electronic plug gauge seat 3 and a plurality of electronic plug gauges 4, wherein the two-dimensional code scanner 2 is in signal connection with the industrial personal computer 1, and the signal connection can adopt a wireless or wired mode and is used for determining the serial number of a workpiece; the electronic plug gauge seat 3 is provided with a plurality of mounting grooves 5 for placing the electronic plug gauge 4, each mounting groove 5 is internally provided with a photoelectric switch 6 for detecting the position of the electronic plug gauge 4, the photoelectric switch 6 is connected with the industrial personal computer 1 through a signal circuit, the signal circuit can be integrated inside the electronic plug gauge seat or can be externally arranged, when the electronic plug gauge is taken up, the signal circuit is switched on and transmits a signal to the industrial personal computer, and the industrial personal computer controls the starting of the electronic plug gauge; the number of the electronic plug gauges 4 is equal to the number of the holes to be measured of the workpiece, each electronic plug gauge 4 corresponds to one hole to be measured of the workpiece, and the electronic plug gauges 4 are in signal connection with the industrial personal computer 1 through the A/D converter 7 and used for receiving instructions of the industrial personal computer 1 and uploading aperture data of the holes to be measured to the industrial personal computer 1.
The signal output port of the industrial personal computer 1 is connected with an alarm lamp 8, and the alarm lamp 8 is a double-color alarm lamp and is used for displaying the data state of a measured hole.
The industrial personal computer is connected with a display 9 and used for displaying the data value of the detected hole.
The following will explain the application method of the present invention in detail with reference to the following embodiments:
the technical scheme provided by the utility model is that a workpiece aperture data acquisition system is firstly established, the system comprises an industrial personal computer, a two-dimensional code scanner, an electronic plug gauge seat and five electronic plug gauges, each electronic plug gauge corresponds to one reference hole of a measuring workpiece, and each electronic plug gauge is adjusted and corrected through an upper and a lower reference parts before use; secondly, generating two-dimensional codes of the workpieces, numbering the workpieces, sequencing the measurement sequence of the five reference holes of each workpiece in corresponding software on the industrial personal computer, and then placing the corresponding electronic plug gauges into corresponding mounting grooves on the electronic plug gauge seats according to the measurement sequence. The specific using method is as follows:
scanning the two-dimensional code of the workpiece, sequentially measuring the workpiece by the equipment according to a predetermined measuring sequence, picking up the electronic plug gauge by an operator according to the predetermined sequence, the photoelectric switch sends a signal to an industrial personal computer, the industrial personal computer receives the signal to determine that the plug gauge is taken up, correspondingly, the circuit of the plug gauge is in a path, the plug gauge is placed in a measured hole position of a workpiece, a measuring button on the plug gauge is pressed, the measuring data of the plug gauge is uploaded to an industrial personal computer, the industrial personal computer judges whether the hole position of the workpiece to be measured is qualified or not by analyzing information through software, if the hole position of the workpiece to be measured is qualified, the data virtual indicator lamp displays green, if the hole position of the workpiece to be measured is not qualified, the data virtual indicator lamp displays red, meanwhile, the double-color alarm lamp can light the corresponding color and give an early warning, after all hole sites on the workpiece are collected in sequence, pressing the save button to save all measured values, pressing the cancel button to re-detect the last hole position to be detected, and pressing the re-detection button to re-detect the workpiece in sequence.
The part of the utility model not detailed is prior art.
Claims (3)
1. A multi-aperture workpiece aperture data acquisition system comprising: the device comprises an industrial personal computer (1), a two-dimensional code scanner (2), an electronic plug gauge seat (3) and a plurality of electronic plug gauges (4), wherein the two-dimensional code scanner (2) is in signal connection with the industrial personal computer (1) and used for determining the serial number of a workpiece; the method is characterized in that: the electronic plug gauge seat (3) is provided with a plurality of mounting grooves (5) for placing the electronic plug gauge (4), each mounting groove (5) is internally provided with a photoelectric switch (6) for detecting the position of the electronic plug gauge (4), and the photoelectric switch (6) is connected with the industrial personal computer (1) through a signal circuit; the number of the electronic plug gauges (4) is equal to the number of the holes to be measured of the workpiece, each electronic plug gauge (4) corresponds to one hole to be measured of the workpiece, and the electronic plug gauges (4) are in signal connection with the industrial personal computer (1) through the A/D converter (7) and are used for receiving instructions of the industrial personal computer (1) and uploading aperture data of the holes to be measured to the industrial personal computer (1).
2. The system of claim 1, wherein the porous workpiece aperture data acquisition system comprises: the signal output port of the industrial personal computer (1) is connected with an alarm lamp (8), and the alarm lamp (8) is a double-color alarm lamp and is used for displaying the data state of a measured hole.
3. The system of claim 1, wherein the porous workpiece aperture data acquisition system comprises: the industrial personal computer is connected with a display (9) for displaying the data value of the detected hole.
Priority Applications (1)
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CN202020476214.7U CN211740108U (en) | 2020-04-03 | 2020-04-03 | Porous workpiece aperture data acquisition system |
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CN202020476214.7U CN211740108U (en) | 2020-04-03 | 2020-04-03 | Porous workpiece aperture data acquisition system |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114322894A (en) * | 2021-12-21 | 2022-04-12 | 无锡富瑞德测控仪器股份有限公司 | Universal hole diameter flexible measurement method |
CN114322894B (en) * | 2021-12-21 | 2024-08-27 | 无锡富瑞德测控仪器股份有限公司 | Universal hole diameter flexible measurement method |
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2020
- 2020-04-03 CN CN202020476214.7U patent/CN211740108U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114322894A (en) * | 2021-12-21 | 2022-04-12 | 无锡富瑞德测控仪器股份有限公司 | Universal hole diameter flexible measurement method |
CN114322894B (en) * | 2021-12-21 | 2024-08-27 | 无锡富瑞德测控仪器股份有限公司 | Universal hole diameter flexible measurement method |
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