CN211695765U

CN211695765U - Ceramic product drying production line

Info

Publication number: CN211695765U
Application number: CN202020156325.XU
Authority: CN
Inventors: 曹培福; 曹建平
Original assignee: Xinxing Electronic Ceramics Co ltd
Current assignee: Xinxing Electronic Ceramics Co ltd
Priority date: 2020-02-09
Filing date: 2020-02-09
Publication date: 2020-10-16
Anticipated expiration: 2030-02-09

Abstract

The utility model discloses a ceramic product drying production line, which comprises a drying device, a turning conveyor belt and a linear conveyor belt; one end of the turning conveyor belt is connected with the output end of the drying device, and the other end of the turning conveyor belt is connected with one end of the linear conveyor belt; the drying device comprises a rack and a drying mechanism arranged on the rack; the upper end of the rack is provided with a conveying chain and a driving motor for driving the conveying chain to move in a conveying way; the conveying chain penetrates through the drying mechanism, and a screen is arranged on the conveying chain; the drying mechanism comprises a front-end dewatering mechanism and a drying assembly; the drying assembly comprises a plurality of upper drying assemblies and a plurality of lower drying assemblies; the air inlet of the lower drying assembly is arranged corresponding to the air outlet of the upper drying assembly, and the air outlet of the lower drying assembly is arranged corresponding to the air inlet of the upper drying assembly; the utility model has the advantages of promote the ceramic product quality, improve production efficiency, save the cost of labor.

Description

Ceramic product drying production line

Technical Field

The utility model belongs to pottery drying equipment field, concretely relates to ceramic product stoving production line.

Background

In the production process of ceramic products, the ceramic products need to be sintered, ground, cleaned, dried and the like, and at present, when the ceramic products are dried, an oven is usually adopted to dry the ceramic products. When a large amount of ceramic products need to be dried, the ceramic products are usually dried in a multilayer oven in a multilayer arrangement mode, however, the oven is difficult to keep the drying temperature of each region consistent, the drying state of the ceramic products in each region is easy to be inconsistent, the drying uniformity of partial ceramic products is easy to appear and is not enough, so that the drying time is prolonged, and the quality and the production efficiency of the products are influenced. Meanwhile, when the ceramic product is dried, the ceramic product needs to be observed frequently, so that a large amount of burden is imposed on operators; the operator opens or closes the oven door, which is easily harmful to the operator.

SUMMERY OF THE UTILITY MODEL

The utility model discloses to above not enough, provide a promote the ceramic product quality, improve production efficiency, save the ceramic product stoving production line of cost of labor.

In order to achieve the above object, the utility model provides a following technical scheme: a ceramic product drying production line comprises a drying device, a turning conveyor belt and a linear conveyor belt; one end of the turning conveyor belt is connected with the output end of the drying device, and the other end of the turning conveyor belt is connected with one end of the linear conveyor belt; the drying device comprises a rack and a drying mechanism arranged on the rack; the upper end of the rack is provided with a conveying chain and a driving motor for driving the conveying chain to move in a conveying way; the conveying chain penetrates through the drying mechanism, and a screen is arranged on the conveying chain; the drying mechanism comprises a front-end dewatering mechanism and a drying assembly; the drying assembly comprises a plurality of upper drying assemblies and a plurality of lower drying assemblies; the air inlet of the lower drying assembly is arranged corresponding to the air outlet of the upper drying assembly, and the air outlet of the lower drying assembly is arranged corresponding to the air inlet of the upper drying assembly; the upper drying component and the lower drying component both comprise fans, drying agents are arranged at air inlets of the fans, and heating pipes are arranged at air outlets of the fans.

Preferably, the front end water removing mechanism is a blower; the frame is provided with a water receiving tray corresponding to the front end water removing mechanism.

Preferably, the air outlet of the upper drying component is perpendicular to the conveying chain.

Preferably, the air outlet of the lower drying assembly and the conveying chain form an inclined angle, and the inclined angle is 30-60 degrees.

Preferably, the turn conveyor is a 180 degree turn conveyor or two 90 degree turn conveyors.

Preferably, the tail end of the linear conveyor belt is provided with a baffle; and a button is arranged on the baffle.

Preferably, the conveying chain is arranged on two sides of the rack, and a plurality of through holes are formed in the conveying chain; the screen is provided with a convex block corresponding to the through hole.

Compared with the prior art, the utility model, following beneficial effect has:

the utility model discloses a conveying chain runs through in drying mechanism, the ceramic product directly sends into the turn conveyer belt after the conveying chain passes through drying mechanism to dry in the mesh screen, guarantees that drying mechanism is unanimous to the stoving effect of ceramic product in every screen cloth to realize that the stoving effect of ceramic product is the same, improved production efficiency; by adopting the drying device for conveying the chain, the turning conveyor belt and the linear conveyor belt, the product drying work can be finished when an operator stands at the input end of the drying device, so that the workload of the operator is reduced compared with the traditional drying, and the labor cost is saved; drying the ceramic product through adopting the cooperation mode of drying the subassembly and drying the subassembly down, promoted the stoving effect to ceramic product, promoted the quality of ceramic product in the stoving in-process, improved production efficiency.

Drawings

Fig. 1 is a schematic top view of the present invention.

Fig. 2 is a schematic structural diagram of the middle drying device of the present invention.

Fig. 3 is a schematic structural diagram of the middle drying mechanism of the present invention.

In the figure: 1. a drying device; 2. a turning conveyor belt; 3. a linear conveyor belt; 4. a frame; 5. a drying mechanism; 6. controlling the management device; 31. a baffle plate; 32. a button; 41. a conveyor chain; 42. a drive motor; 43. screening a screen; 44. a water pan; 51. a front end water removal mechanism; 52. a drying assembly; 53. an upper drying component; 54. a lower drying component; 55. a fan; 56. a desiccant; 57. heating a tube; 58. temperature and humidity detection device.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

The utility model discloses the technical scheme of well each embodiment can make up, and technical feature in the embodiment does to make up and forms new technical scheme.

Referring to fig. 1 to 3, the present invention provides the following technical solutions: a ceramic product drying production line comprises a drying device 1, a turning conveyor belt 2 and a linear conveyor belt 3; one end of the turning conveyor belt 2 is movably connected with the output end of the drying device 1, and the other end of the turning conveyor belt 2 is movably connected with one end of the linear conveyor belt 3; the drying device 1 comprises a rack 4 and a drying mechanism 5 arranged on the rack 4; the rack 4 is provided with a transmission chain 41 and a driving motor 42 for driving the transmission chain 41 to move; the transmission chain 41 penetrates through the drying mechanism 5, and a screen 43 is arranged on the transmission chain 41; the drying mechanism 5 comprises a front end dewatering mechanism 51 and a drying assembly 52; drying assembly 52 includes a plurality of upper drying assemblies 53 and a plurality of lower drying assemblies 54, and the number of upper drying assemblies 53 is greater than that of lower drying assemblies 54; an air inlet of the lower drying assembly 54 is arranged corresponding to an air outlet of the upper drying assembly 53, and an air outlet of the lower drying assembly 54 is arranged corresponding to an air inlet of the upper drying assembly 53; the upper drying component 53 and the lower drying component 54 both comprise a fan 55, a drying agent 56 is arranged at an air inlet of the fan 55, and a heating pipe 57 is arranged at an air outlet of the fan 55. The drying agent 56 is made of water-absorbing material, preferably water-absorbing resin or sponge, and drying agent such as alumina can be selected.

The front end dewatering mechanism 51 is a blower; the frame 4 is provided with a water receiving tray 44 corresponding to the front end water removing mechanism 51. The front end water removal mechanism 51 is used for removing water drops on the surface of the ceramic in the early stage, so that the burden of the drying component 52 is reduced, and the replacement frequency of the drying agent 56 can be reduced.

The air outlet of the upper drying component 53 is arranged vertically to the conveying chain 41. Accelerate the stoving to ceramic product surface, prevent simultaneously that a plurality of stoving subassemblies 53 from producing the displacement to ceramic product in screen cloth 43 when drying ceramic product, falling into in the stoving mechanism 5.

The air outlet of the lower drying assembly 54 and the conveying chain 41 form an inclined angle, and the angle of the inclined angle is 10 degrees to 45 degrees. Lower drying assembly 54 is used for drying the bottom of ceramic product for ceramic product's stoving speed, thereby promote drying efficiency. The wind power of the air outlet of the lower drying component 54 is smaller than that of the air outlet of the upper drying component 53, so that the influence of overlarge wind power of the air outlet of the lower drying component 54 on the stability of the ceramic product in the screen 43 is prevented, the ceramic product falls from the screen 43 to the air outlet of the lower drying component 54, and the production progress is prevented from being influenced; preferably 30 degrees, reduce the influence of drying assembly 54 air outlet wind-force to ceramic product displacement down, can guarantee the stoving effect to ceramic product bottom simultaneously.

The turning conveyor 2 is a 180 degree turning conveyor or two 90 degree turning conveyors. Through the 180-degree turning conveyor belt, the ceramic products are dried and then return to the area where the products are placed, and therefore operators can conveniently stand on the ceramic products to process the ceramic products. The 80 degree turn conveyor or the 90 degree turn conveyor may be selected from 180 degree or 90 degree PVC belt turn conveyors available from kunshan jade automotive technologies, inc.

The tail end of the linear conveyor belt 3 is provided with a baffle 31; the baffle 31 is provided with a button 32. Baffle 31 is used for stopping that screen cloth 43 from the end of rectilinear conveyor 3 drops, and screen cloth 43 contact button 32, and prompt tone equipment can be switched on to button 32, produces the prompt tone, reminds operating personnel to handle, and the mode that prompt tone equipment can adopt domestic doorbell inserts. The button 32 may also be an inductive switch, which is used to feed back a signal indicating that the screen 43 reaches the end of the linear conveyor 3 by induction, and the signal may also be sent to the control and management device 6 for reminding and controlling operations.

The conveying chain 41 is arranged on two sides of the frame 4, and the two sides are arranged to be beneficial to the smooth running of the screen 43; a plurality of through holes are formed in the conveying chain 41; the screen 43 is provided with a projection corresponding to the through hole. The cooperation of the projections and the through holes enables the screen 43 to run smoothly without slipping on the conveying chain 41.

The screen 43 is a concave net structure, and ceramic products are placed in the concave area of the screen 43, so that the ceramic products are prevented from falling off in the running process of the screen 43. The screen 43 is used as a container for holding the product, so that the ceramic product can be fully dried.

A temperature and humidity detecting device 58 is further disposed in the drying assembly 52. The temperature and humidity detecting device 58 is used for detecting the temperature and humidity conditions in the drying assembly 52, so as to adjust the drying state of the drying assembly 52. The temperature and humidity detecting device 58 is a GM1365/1366 temperature and humidity detecting instrument of a Bingzhi brand.

Also included is a control management device 6; the control management equipment 6 is an ARM controller or a single chip microcomputer controller, and controls the operation conditions of the drying device 1, the turning conveyor belt 2 and the linear conveyor belt 3, so that automatic control is realized.

The driving motor 42 is a stepping motor or a steering engine. Effective control of the conveying speed of the conveying chain 41 can be achieved.

Example 1:

the utility model discloses a theory of operation:

placing the ceramic product in a screen 43, placing the screen 43 on a conveying chain 41 of the frame 4, starting a driving motor 42, driving the conveying chain 41 to run by the driving motor 42, and driving the screen 43 to enter the drying mechanism 5 under the driving of the conveying chain 41; the front end water removing mechanism 51 of the drying mechanism 5 removes coarse water drops on the ceramic product, and the ceramic product with the water drops removed is sent into the drying component 52; starting the upper drying component 53, blowing air passing through the drying agent 56 to the heating pipe 57 by the fan 55 in the upper drying component 53, heating the air by the heating pipe 57 to form dry hot air, and blowing the dry hot air to the ceramic products in the screen 43, thereby drying the ceramic products; by adopting the transmission drying mode of the conveying chain 41, the drying effect of the drying component 52 on the ceramic products in each screen 43 is consistent, so that the same drying effect of the ceramic products is realized, and the quality of the ceramic products is improved;

the drying hot air takes away the water of the ceramic product and enters the lower end of the drying component 52, the lower drying component 54 is started, the fan 55 of the lower drying component 54 dries the air at the lower end of the ceramic product by the drying agent 56, and then the air is sent into the heating pipe 57 to be heated to form dry hot air to dry the lower end of the ceramic product, and the drying of the ceramic product is realized after a plurality of cycles; through the matching of the upper drying component 53 and the lower drying component 54, the simultaneous drying of double surfaces is realized, the influence of single-surface drying on the quality of ceramic products is reduced, and the quality of the ceramic products is ensured; meanwhile, the drying speed of the ceramic product is increased, and the drying efficiency is improved;

the dried ceramic product is conveyed to the turning conveyor belt 2 through the conveying chain 41 to be turned for 180 degrees and conveyed to the linear conveyor belt 3, and the linear conveyor belt 3 conveys the dried screen 43 to an operator to realize the next operation; the dried ceramic products of the screen 43 can also be placed in the area, so that the treatment before and after drying of the ceramic products can be operated by one person, and the manual operation cost is saved; when the operator fails to timely handle the screen, the linear conveyor belt 3 conveys the dried screen 43 to the end baffle 31 of the linear conveyor belt 3, the screen 43 contacts the button 32 of the baffle 31, and the button 32 is switched on to prompt sound equipment to give a prompt sound to prompt the operator to operate; simultaneously turn the conveying of conveyer belt 2 and sharp conveyer belt 3, make the ceramic product of drying have one section conveying distance, the ceramic product can carry out natural cooling, can not cause scald etc. to operating personnel because of the cooling is untimely.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a ceramic product stoving production line which characterized in that: comprises a drying device (1), a turning conveyor belt (2) and a linear conveyor belt (3); one end of the turning conveyor belt (2) is connected with the output end of the drying device (1), and the other end of the turning conveyor belt (2) is connected with one end of the linear conveyor belt (3); the drying device (1) comprises a rack (4) and a drying mechanism (5) arranged on the rack (4); the rack (4) is provided with a transmission chain (41) and a driving motor (42) for driving the transmission chain (41) to move in a transmission way; the conveying chain (41) penetrates through the drying mechanism (5), and a screen (43) is arranged on the conveying chain (41); the drying mechanism (5) comprises a front end dewatering mechanism (51) and a drying assembly (52); said drying assembly (52) comprising a plurality of upper drying assemblies (53) and a plurality of lower drying assemblies (54); an air inlet of the lower drying assembly (54) is arranged corresponding to an air outlet of the upper drying assembly (53), and an air outlet of the lower drying assembly (54) is arranged corresponding to an air inlet of the upper drying assembly (53); the upper drying component (53) and the lower drying component (54) both comprise a fan (55), a drying agent (56) is arranged at an air inlet of the fan (55), and a heating pipe (57) is arranged at an air outlet of the fan (55).

2. The ceramic product drying line of claim 1, characterized in that: the front end dewatering mechanism (51) is a blower; the rack (4) is provided with a water receiving tray (44) corresponding to the front end water removing mechanism (51).

3. The ceramic product drying line of claim 2, characterized in that: and an air outlet of the upper drying component (53) is vertical to the conveying chain (41).

4. The ceramic product drying line of claim 3, characterized in that: an air outlet of the lower drying component (54) and the conveying chain (41) form an inclined angle, and the angle of the inclined angle is 30-60 degrees.

5. The ceramic product drying line of claim 4, characterized in that: the turning conveyor belt (2) is a 180-degree turning conveyor belt or two 90-degree turning conveyor belts.

6. The ceramic product drying line of claim 1, characterized in that: the tail end of the linear conveyor belt (3) is provided with a baffle (31); the baffle (31) is provided with a button (32).

7. The ceramic product drying line of claim 1, characterized in that: the conveying chain (41) is arranged on two sides of the rack (4), and a plurality of through holes are formed in the conveying chain (41); the screen (43) is provided with a convex block corresponding to the through hole.