CN211668467U - High-speed continuous ceramic tile thickness measuring device - Google Patents
High-speed continuous ceramic tile thickness measuring device Download PDFInfo
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- CN211668467U CN211668467U CN202020685285.8U CN202020685285U CN211668467U CN 211668467 U CN211668467 U CN 211668467U CN 202020685285 U CN202020685285 U CN 202020685285U CN 211668467 U CN211668467 U CN 211668467U
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Abstract
The utility model discloses a high-speed continuous ceramic tile thickness measurement device, including the complete machine frame, the inside transport mechanism who is used for carrying the ceramic tile that is provided with of complete machine frame, the front end of complete machine frame is provided with the two-sided dust collector of ceramic tile that is used for removing dust to the two-sided detection sample, the inside of complete machine frame is equipped with sensor group and lower sensor group, it is located the upside and the downside that detect the sample respectively with lower sensor group to go up sensor group, the side of complete machine frame is provided with and is used for judging the all-in-one whether qualified of detection sample thickness according to last sensor group and lower sensor group measured data, go up sensor group and lower sensor group and carry out data transmission through communication module and all-in-one machine. The utility model is operated automatically, and labor is saved; non-contact detection is adopted, so that nondestructive detection can be performed on a detection sample; the detection precision is higher, and the influence of artificial factors is completely eliminated; the detection speed is higher, and the wire stopping is not needed; can realize hundred percent total inspection and more accurate quality control.
Description
Technical Field
The utility model relates to a ceramic tile detection area, concretely relates to high-speed continuous ceramic tile thickness measurement device.
Background
Vernier caliper and micrometer can be used for carrying out measuring instrument to ceramic tile thickness on the market, when surveying the ceramic tile, need break up the ceramic tile, can measure the thickness of ceramic tile central zone. The CHD-600 ceramic tile thickness measuring instrument is a measuring device which is additionally provided with a C-shaped long arm on the basis of a micrometer and can bridge two sides of a large-size ceramic tile, but the placing requirement of the detected ceramic tile is met, and a plurality of persons are required to cooperate to measure. Above several detection device, when detecting finished product brick, can accomplish the selective examination work, to this kind of unburned breakable structure brick physical examination of blank brick, very easily when not measuring lead to the brick body broken yet. The disadvantages of the contact type manual detection are as follows: 1. the method completely depends on manpower, and consumes a large amount of time; 2. the test result depends on the measurement position and the experience of measurement personnel, and the precision is low; 3. after the detection is finished, the sample is damaged; 4. the total detection can not be completed in hundreds percent, and the quality is difficult to control; 5. special testing personnel are needed, and human resources are occupied.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects existing in the prior art, the utility model provides a high-speed continuous ceramic tile thickness measuring device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a high-speed continuous ceramic tile thickness measurement device, including the complete machine frame, a transport mechanism for carrying the sample of detection alternates in the complete machine frame, the front end of complete machine frame is provided with the ceramic tile double-sided dust collector who is used for the two-sided dust removal of sample of detection, the inside of complete machine frame is equipped with sensor group and lower sensor group, it is located the upside and the downside of sample of detection respectively to go up sensor group and lower sensor group, the side of complete machine frame is provided with and is used for judging the all-in-one that whether sample thickness of detection is qualified according to last sensor group and lower sensor group measured data, go up sensor group and lower sensor group and carry out data transmission with the all-in-one through communication module.
Furthermore, a sensor dust removal device capable of removing dust on the sensor window is arranged on the side face of the lower sensor group.
Further, the upper part of the whole machine frame is provided with a three-color warning lamp for performing sound and light indication when a bad sample is detected.
Furthermore, a power switch key and a data export interface are arranged on the integrated machine.
Furthermore, a plurality of fans used for heat dissipation are arranged on two sides of the integrated machine.
Furthermore, a marking device for marking the detected defective products is arranged at the rear end of the whole machine frame.
Further, the detection sample is a finished product of ceramic tile or ceramic tile adobe.
Compared with the prior art, the utility model discloses following profitable technological effect has:
the utility model discloses when using, the testing sample passes through ceramic tile double-sided dust collector, after clearing up the dust of tow sides, send into detection mechanism, when going up sensor group and sensor group down and detecting the sample, the signal passes through communication module and conveys to the all-in-one, trigger software system and open data record, after the testing sample passes through, data record stops, through calculating analysis, calculate the thickness in each district of testing sample, full automation operation, save the manual work, and adopt non-contact detection, can accomplish nondestructive test to the testing sample, because of contactless operation, can be fine detect the ceramic tile adobe of easy breakage; the detection precision is higher, and the influence of artificial factors is completely eliminated; the detection speed is higher, and the wire stopping is not needed; can realize hundred percent total inspection and more accurate quality control.
Drawings
FIG. 1 is a front view of the structure of the device of the present invention;
FIG. 2 is a top view of the device of the present invention;
FIG. 3 is a view of the overall frame structure of the present invention; wherein (a) is a side view and (b) is a front view.
Wherein, 1, a marking device; 2. a three-color warning light; 3. a sensor dust removal device; 4. uploading a sensor group; 5. a lower sensor group; 6. a ceramic tile double-sided dust removal device; 7. an all-in-one machine; 8. a data export interface; 9. a power switch key; 10. a fan; 11. and a whole machine frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
1. The whole machine of the equipment is one of the technical characteristics of the utility model. The equipment comprises a ceramic tile double-sided dust removal device 6, a whole machine frame 11, a sensor dust removal device 3, an upper sensor group 4, a lower sensor group 5, a communication module, a whole machine 7, a three-color warning lamp 2 and the like;
2. the internal installation multiunit sensor at complete machine frame 11 is the utility model discloses two technical characteristics. With the movement of the detection sample, the upper sensor group 4 and the lower sensor group 5 sweep the upper surface and the lower surface of the detection sample, and simultaneously, the thickness values of a plurality of areas of the detection sample are obtained;
3. the ceramic tile double-sided dust removing device 6 is arranged at the front end of the whole machine frame 11, which is the third technical characteristic of the utility model. The particles on the surface of the sample are detected, the measurement result is influenced, and double-sided dust removal is carried out at the front end, so that the measurement precision can be effectively improved;
4. the marking device 1 is arranged at the rear end of the whole machine frame 11, which is the fourth technical characteristic of the utility model. The marking device 1 is activated when a bad sample is detected;
5. the graphical display, the touch control function is the fifth technical feature of the utility model. The test result is displayed by a 9-zone graph, and 9 zone measurement values are accurately recorded;
6. the three-color warning lamp 2 indicates, is the technical characteristics of the utility model. When a bad sample appears, driving a three-color warning lamp 2 to flash a yellow lamp; when continuous bad appears, the three-color warning lamp 2 is driven to light a red light and give out sound alarm;
7, the dust removal of the sensor airflow is the six technical characteristics of the utility model. The dust in the tile factory workshop is large, and long-time accumulation can influence the sensor measurement. And a sensor dust removal device 3 is added to prevent dust falling on the sensor from accumulating.
Referring to fig. 1 to 3, a high-speed continuous tile thickness measuring device comprises a complete machine frame 11, a sensor dust removing device 3, an upper sensor group 4, a lower sensor group 5, a communication module, an integrated machine 7 for data analysis, calculation and display, a tile double-sided dust removing device 6, a marking device 1, a three-color warning lamp 2, a data export interface 8, a power switch key 9 and a fan 10; the influence of dust on the surface of a detected sample on sensor data is reduced by arranging a ceramic tile double-sided dust removal device 6 at the front end of a whole machine frame 11, when the detected sample is transmitted to detection equipment through a transmission mechanism, an upper sensor group 4 is positioned right above the detected sample, a lower sensor group 5 is positioned right below the detected sample, a sensor dust removal device 3 for removing dust of a sensor window is arranged beside the lower sensor group 5 (the lower sensor group 5 is upwards arranged, dust can be accumulated after a long time because a light projection window and a detection window are both upwards arranged, so the sensor dust removal device 3 is arranged for removing dust of the lower sensor group 5), an integrated machine 7 is arranged at one side of the whole machine frame 11 and used for data analysis calculation and detection result display, the integrated machine 7 displays a measurement structure by a graphic interface, a power switch key 9 and a data export interface 8 are arranged on the integrated machine 7, a marking device 1 is arranged at the rear end of the, the detected defective products are marked, the upper portion of the whole machine frame 11 is provided with a three-color warning lamp 2 used for conducting sound and light indication when a defective sample is detected, a plurality of fans 10 used for heat dissipation are arranged on two sides of the integrated machine 7, the fans 10 are arranged on two sides of the case, 4 fans are arranged in total, and two air inlets are used for exhausting air to dissipate heat inside the case.
During the use, when the detection sample was carried ceramic tile double-sided dust collector 6 department by transport mechanism, ceramic tile double-sided dust collector 6 removes dust to two faces about the detection sample for the upper and lower surface dust of detection sample is cleared up. When the detection sample reaches the upper sensor group 4 and the lower sensor group 5, the sensors give out identification signals, the identification signals are transmitted to the integrated machine 7 through the communication module, and software data recording is started. When the detection sample leaves the upper sensor group 4 and the lower sensor group 5, the interrupt signal is transmitted to the all-in-one machine 7 by the communication module, and the all-in-one machine 7 finishes data recording. And entering a data calculation step, calculating the thickness values of different detection areas of the detected sample according to a preset program, and displaying the thickness values by a graphical interface. And (4) independently judging different areas of the ceramic tile through a preset thickness standard value. And then, judging whether the detection sample is qualified or not according to the judgment result (the manufacturer sets the pressed tile specification into the software interface according to the standard of production line production, the software compares the detected thickness value with the production standard value of the manufacturer to make a bad judgment), starting a three-color warning lamp 2 to flash yellow lamps for bad green bricks, and simultaneously starting a marking device 1 to mark the bad products. And finally, writing the detection result into a data report and counting the qualification rate.
Wherein, the integrated machine 7 is arranged at one side of the whole machine frame 11, and the computer and the display are in an integrated structure. The upper sensor group 4 and the lower sensor group 5 transmit the acquired detection sample data to the integrated machine 7, the signal processing computer calculates the thicknesses of a plurality of corresponding areas through thickness measurement calculation, the calculation result is displayed through the integrated machine 7, and the defective products trigger the three-color warning lamp 2 and the marking device 1.
The utility model relates to a detection sample can be finished product ceramic tile or ceramic tile adobe, also can be marble slab, corrosion resistant plate material, timber apron, glass etc..
Although the present disclosure has been described with reference to specific embodiments, it should be understood that the scope of the present disclosure is not limited thereto, and those skilled in the art will appreciate that various modifications and changes can be made without departing from the spirit and scope of the present disclosure.
Claims (7)
1. The utility model provides a high-speed continuous ceramic tile thickness measurement device, a serial communication port, including whole machine frame (11), a transport mechanism for carrying the sample of detection alternates in whole machine frame (11), the front end of whole machine frame (11) is provided with ceramic tile double-sided dust collector (6) that are used for the two-sided dust removal of sample of detection, the inside of whole machine frame (11) is equipped with sensor group (4) and lower sensor group (5), it is located the upside and the downside of sample of detection respectively to go up sensor group (4) and lower sensor group (5), the side of whole machine frame (11) is provided with and is used for judging all-in-one (7) whether sample thickness of detection is measured according to last sensor group (4) and lower sensor group (5) measured data, it carries out data transmission with all-in-one-in-machine (7) to go up sensor group (4) and lower sensor group (5) through communication module.
2. A high-speed continuous tile thickness measuring device according to claim 1, characterized in that the side of the lower sensor group (5) is provided with sensor dust removal means (3) capable of removing dust from the sensor window.
3. A high-speed continuous tile thickness measuring device according to claim 1, wherein the upper portion of the whole frame (11) is provided with a three-color warning lamp (2) for making an audible and visual indication when a bad sample is detected.
4. A high-speed continuous tile thickness measuring device according to claim 1, wherein the integrated machine (7) is provided with a power switch key (9) and a data export interface (8).
5. A high-speed continuous tile thickness measuring device according to claim 1, characterized in that a plurality of fans (10) for heat dissipation are provided on both sides of the integrated machine (7).
6. A high-speed continuous tile thickness measuring device according to claim 1, wherein the rear end of the complete machine frame (11) is provided with a marking device (1) for marking the detected defective products.
7. A high speed continuous tile thickness measuring device according to claim 1, wherein said test sample is a finished tile or tile adobe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020685285.8U CN211668467U (en) | 2020-04-28 | 2020-04-28 | High-speed continuous ceramic tile thickness measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020685285.8U CN211668467U (en) | 2020-04-28 | 2020-04-28 | High-speed continuous ceramic tile thickness measuring device |
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| Publication Number | Publication Date |
|---|---|
| CN211668467U true CN211668467U (en) | 2020-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020685285.8U Active CN211668467U (en) | 2020-04-28 | 2020-04-28 | High-speed continuous ceramic tile thickness measuring device |
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| Country | Link |
|---|---|
| CN (1) | CN211668467U (en) |
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- 2020-04-28 CN CN202020685285.8U patent/CN211668467U/en active Active
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