CN211646574U

CN211646574U - Foaming polyurethane composite ceramic tile waterproof basin

Info

Publication number: CN211646574U
Application number: CN201921908308.0U
Authority: CN
Inventors: 梁英扬; 肖涛
Original assignee: Zhongshan Sally Shower Equipment Co Ltd
Current assignee: Zhongshan Sally Shower Equipment Co Ltd
Priority date: 2019-11-06
Filing date: 2019-11-06
Publication date: 2020-10-09
Anticipated expiration: 2029-11-06

Abstract

The utility model discloses a compound ceramic tile waterproof basin of foaming polyurethane contains the pelvic floor and centers on pelvic floor basin limit all around, and the pelvic floor is including the ceramic tile, and the basin limit is including centering on ceramic tile section bar all around, and the lower extreme of section bar is equipped with the open slot, and it has the first polyurethane fibrous layer that even is in the same place and can foam and fill with the bottom packing of ceramic tile in the open slot, and the pelvic floor is still including the honeycomb panel layer of being connected with first polyurethane fibrous layer, and the honeycomb panel layer is including honeycomb panel and coating on the honeycomb panel surface and can be to the second polyurethane fibrous layer of honeycomb panel intussuseption foaming. The utility model discloses a foaming of polyurethane fiber layer is filled in the below of the ceramic tile of waterproof basin, installs the honeycomb panel and consolidates to fill through foaming in first polyurethane fiber layer and the second polyurethane fiber layer to the honeycomb panel, reduced the weight of waterproof basin in save material, increased the stability after the end basin shaping simultaneously, make the structure of waterproof basin light and handy, simple to operate.

Description

Foaming polyurethane composite ceramic tile waterproof basin

[ technical field ] A method for producing a semiconductor device

The utility model relates to a foaming polyurethane composite ceramic tile waterproof basin.

[ background of the invention ]

Most of the existing waterproof basins in the market at present are made of epoxy resin materials, and the drain basin made of the epoxy resin materials has the following defects:

1. the material adopting the epoxy resin is greatly influenced by temperature, and the chassis is easily influenced by the temperature to generate some deformation after being molded;

2. the waterproof chassis is heavy in weight and low in installation operability, needs to be operated by multiple persons at the same time, and wastes time and labor;

3. the production period is longer and the efficiency is low;

4. the molding process is relatively complex;

the utility model discloses it is not enough to solve prior art and research and propose promptly.

[ Utility model ] content

The to-be-solved technical problem of the utility model is to provide a foaming polyurethane composite ceramic tile waterproof basin, waterproof basin structure is light and handy, and simple to operate can not receive the influence production deformation of temperature, makes simple process moreover.

In order to solve the technical problem, the utility model provides a foaming polyurethane composite ceramic tile waterproof basin contains the pelvic floor and centers on pelvic floor basin limit all around, a serial communication port, the pelvic floor including the ceramic tile, the basin limit including around ceramic tile section bar all around, the lower extreme of section bar is equipped with the open slot, in the open slot and the underfill of ceramic tile have the first polyurethane fiber layer that links together and can foam and fill, the pelvic floor still including the honeycomb sheet layer of being connected with first polyurethane fiber layer, honeycomb sheet layer including honeycomb board and coating on the honeycomb board surface and can fill the second polyurethane fiber layer that foams to the honeycomb board intussuseption.

The foamed polyurethane composite tile waterproof basin is characterized in that the first polyurethane fiber layer is a layer of polyurethane for bonding the tile and the section bar, the polyurethane is coated with fibers, and the surface of the fibers is further coated with a layer of polyurethane.

The foamed polyurethane composite tile waterproof basin is characterized in that the second polyurethane fiber layer is fiber cloth with polyurethane attached to the surface.

The foamed polyurethane composite tile waterproof basin is characterized in that the section comprises an outer side plate, a top plate and an inner side plate which are sequentially connected, the height of the inner side plate is a, the height of the outer side plate is b, and the foamed polyurethane composite tile waterproof basin is characterized in that: a is less than b.

Compared with the prior art, the utility model discloses a foaming polyurethane composite ceramic tile waterproof basin has following advantage:

1. the utility model discloses a waterproof basin constitutes including the pelvic floor and around the basin limit at the pelvic floor, the pelvic floor includes the ceramic tile, the below of ceramic tile is filled through the foaming of polyurethane fibre layer, and install the honeycomb panel and consolidate, because install the honeycomb panel under the ceramic tile, and fill through first polyurethane fibre layer and the foaming of second polyurethane fibre layer in to the honeycomb panel, the use of the polyurethane that can significantly reduce, the weight of waterproof basin has been reduced when save material, stability after the basin shaping of end has been increased simultaneously, make the structure of waterproof basin light and handy, simple to operate.

[ description of the drawings ]

The following detailed description of embodiments of the present invention is provided with reference to the accompanying drawings, in which:

FIG. 1 is a structural view of the waterproof basin of the present invention;

FIG. 2 is a top view of the waterproof basin of the present invention;

FIG. 3 is a cross-sectional view taken along the line A-A in FIG. 2;

FIG. 4 is an exploded view of the waterproof basin of the present invention;

FIG. 5 is a structural view of the section bar of the present invention;

FIG. 6 is a schematic view of step A of the method for processing a waterproof basin of the present embodiment;

FIG. 7 is a schematic view illustrating a step B of the method for processing a waterproof basin of the present embodiment;

FIG. 8 is a schematic view showing steps C and D of the method for processing a waterproof basin according to the present embodiment;

fig. 9 is a schematic view of step E in the method for processing a waterproof basin in this embodiment.

[ detailed description ] embodiments

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

As shown in fig. 1 to 5, the waterproof basin of foamed polyurethane composite ceramic tile of this embodiment contains basin bottom 1 and basin limit 2 around basin bottom 1, and its characterized in that, basin bottom 1 including ceramic tile 11, basin limit 2 including around ceramic tile 11 all around section bar 21, the lower extreme of section bar 21 is equipped with open slot 201, it has first polyurethane fiber layer 3 that links together and can foam and fill to fill with the bottom packing of ceramic tile 11 in the open slot 201, basin bottom 1 still including the honeycomb panel layer 12 of being connected with first polyurethane fiber layer 3, honeycomb panel layer 12 including honeycomb panel 121 and the coating on honeycomb panel 121 surface and can fill foaming's second polyurethane fiber layer 122 into honeycomb panel 121.

The utility model discloses a waterproof basin constitutes including the pelvic floor and around the basin limit at the pelvic floor, the pelvic floor includes the ceramic tile, the below of ceramic tile is filled through the foaming of polyurethane fibre layer, and install the honeycomb panel and consolidate, because install the honeycomb panel under the ceramic tile, and fill through first polyurethane fibre layer and the foaming of second polyurethane fibre layer in to the honeycomb panel, the use of the polyurethane that can significantly reduce, the weight of waterproof basin has been reduced when save material, stability after the basin shaping of end has been increased simultaneously, make the structure of waterproof basin light and handy, simple to operate.

As shown in fig. 1 to 5, in the present embodiment, the first polyurethane fiber layer 3 is a layer of polyurethane for bonding the tile 11 and the profile 21, the polyurethane is coated with fibers, and the surface of the fibers is further coated with a layer of polyurethane. The polyurethane for bonding the ceramic tile 11 and the section bar 21 is used for improving the bonding force between the ceramic tile and the section bar, the fiber is used for improving the tension between the ceramic tile and the section bar, and the surface of the fiber is coated with a layer of polyurethane for foaming and filling the honeycomb plate, so that the honeycomb plate and the ceramic tile are firmly connected.

As shown in fig. 1 to 5, in the present embodiment, the second polyurethane fiber layer 122 is a fiber cloth with polyurethane adhered on the surface. The polyurethane can be filled in the honeycomb plate for foaming, and the toughness is enhanced through the fiber cloth.

As shown in fig. 1 to 5, in the present embodiment, the profile 21 includes an outer side plate 213, a top plate 212, and an inner side plate 211 connected in sequence, where a is a height of the inner side plate 211, and b is a height of the outer side plate 213, where: a is less than b.

As shown in fig. 1 to 9, the processing and manufacturing method of the waterproof basin comprises the following steps:

A. preparing a bottom die, wherein the bottom die comprises a groove for placing a section bar, the groove is surrounded into a boss, and a ceramic tile is placed on the boss in an inverted mode;

B. an open slot is formed in the section bar, and a first polyurethane fiber layer which is connected together and can be foamed and filled is filled into the open slot and the bottom surface of the ceramic tile;

C. mounting a honeycomb plate layer on one surface of the ceramic tile coated with the first polyurethane fiber layer;

D. adding polyurethane into an open slot of the section bar;

E. and pressing the honeycomb board layer by external pressure, and removing the bottom die after the first polyurethane fiber layer, the second polyurethane fiber layer and the polyurethane in the open slot are foamed and filled.

The whole manufacturing process is simple, the molding period is short, and the production efficiency is high.

The utility model discloses at first selected the polyurethane material of environment-friendly from the material, polyurethane hard foaming has characteristics such as intensity height, light in weight, simple, the production efficiency height of forming process, and the waterproof chassis of polyurethane after the production shaping is not influenced by the temperature basically.

The above embodiments are merely preferred embodiments of the present invention, and the present invention may also have other embodiments, such as reasonable combinations of the technical solutions recorded in the embodiments. Equivalent modifications or substitutions may be made by those skilled in the art without departing from the spirit of the invention, and such equivalent modifications or substitutions are intended to be included within the scope of the claims set forth herein.

Claims

1. The utility model provides a compound ceramic tile waterproof basin of foaming polyurethane, contains pelvic floor (1) and around pelvic floor (1) basin limit (2) all around, a serial communication port, pelvic floor (1) including ceramic tile (11), basin limit (2) including around ceramic tile (11) section bar (21) all around, the lower extreme of section bar (21) is equipped with open slot (201), open slot (201) interior and the bottom packing of ceramic tile (11) have first polyurethane fiber layer (3) that link together and can foam and fill, pelvic floor (1) still including honeycomb sheet layer (12) of being connected with first polyurethane fiber layer (3), honeycomb sheet layer (12) including honeycomb board (121) and coating on honeycomb board (121) surface and can fill the second polyurethane fiber layer (122) that foams to honeycomb board (121).

2. The foamed polyurethane composite tile waterproof basin as claimed in claim 1, wherein the first polyurethane fiber layer (3) is a layer of polyurethane for bonding the tile (11) and the section bar (21), the polyurethane is coated with fibers, and the surface of the fibers is further coated with a layer of polyurethane.

3. The foamed polyurethane composite tile waterproof basin as claimed in claim 1, wherein the second polyurethane fiber layer (122) is a fiber cloth with polyurethane adhered to the surface thereof.

4. The foamed polyurethane composite tile waterproof basin as claimed in claim 1, wherein the profile (21) comprises an outer side plate (213), a top plate (212) and an inner side plate (211) which are connected in sequence, the inner side plate (211) has a height a, the outer side plate (213) has a height b, and wherein: a is less than b.