CN211627385U - Automatic detection line for P gear locking mechanism - Google Patents
Automatic detection line for P gear locking mechanism Download PDFInfo
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- CN211627385U CN211627385U CN201922006543.5U CN201922006543U CN211627385U CN 211627385 U CN211627385 U CN 211627385U CN 201922006543 U CN201922006543 U CN 201922006543U CN 211627385 U CN211627385 U CN 211627385U
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- conveying chain
- positioning tool
- lifting
- conveying
- locking mechanism
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Abstract
The utility model discloses a P shelves locking mechanical system automatic detection line, its technical scheme main points are: the utility model provides a P shelves locking mechanism automatic detection line, which comprises a frame, the frame is equipped with the industry camera that is used for shooting P shelves detection mechanism image, a computer, the frame is provided with the conveying mechanism who is used for carrying P shelves locking mechanism, conveying mechanism includes first conveying chain, be located the second conveying chain under the first conveying chain, a plurality of location frock of putting in first conveying chain and second conveying chain, locate the frame and drive the location frock of second conveying chain and remove to the lifting subassembly of first conveying chain, a spacing subassembly that is used for the restriction to be located the location frock removal on the first conveying chain, a mounting assembly that is used for lifting fixed location frock to make things convenient for workman's installation P shelves locking mechanism, first conveying chain and second conveying chain are double conveying chain. The utility model discloses reach the braking and carry P shelves locking mechanism to industrial camera position and detect to improve P shelves locking mechanism detection efficiency.
Description
Technical Field
The utility model relates to an auto-parts production field especially involves a P shelves locking mechanical system automatic detection line.
Background
The P gear is the most common gear in an automatic gear vehicle type, is generally arranged at the forefront position of a gear operating platform and in front of an R gear, and aims to lock an axle through the gear when the vehicle is stationary on a ramp. The main structure of the P-gear is a P-gear locking mechanism, and when the P-gear locking mechanism is assembled, the installation positions of all parts in the P-gear locking mechanism and whether omission occurs need to be detected. The existing method for detecting the P-gear locking mechanism is to detect through machine vision, generally fix a positioning tool for positioning the P-gear locking mechanism at a position corresponding to the machine vision, then manually place the P-gear locking mechanism on the positioning tool 6, and detect.
Therefore, there is a need for an improved structure that overcomes the above-mentioned deficiencies.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a P shelves locking mechanical system automatic detection line reaches the braking and carries P shelves locking mechanical system to industrial camera position and detect to improve P shelves locking mechanical system detection efficiency.
The above technical purpose of the utility model is realized with following technical scheme: an automatic detection line for a P-gear locking mechanism comprises a frame, wherein the frame is provided with an industrial camera for shooting images of the P-gear detection mechanism, a computer for processing and detecting the images shot by the industrial camera, the computer is connected with the industrial camera through electric signals, the frame is provided with a conveying mechanism for conveying the P-gear locking mechanism, the conveying mechanism comprises a first conveying chain, a second conveying chain, a plurality of positioning tools, a lifting assembly, a limiting assembly and a mounting assembly, the first conveying chain is horizontally arranged, the positioning tools are placed under the first conveying chain, the second conveying chain is placed on the first conveying chain and the second conveying chain, the P-gear locking mechanism is placed on the positioning tools, the lifting assembly is arranged on the frame and drives the positioning tools of the second conveying chain to move to the first conveying chain, the limiting assembly is used for limiting the positioning tools on the first conveying chain to move, the mounting assembly is arranged on the frame and is used for lifting fixed positioning tools to facilitate the P-gear, the first conveying chain and the second conveying chain are double-row conveying chains, the positioning tool is plate-shaped, an installation block for positioning the P-gear locking mechanism is arranged on the upper end face of the positioning tool, and the first conveying chain is located right below the industrial camera;
the lifting assembly comprises a lifting plate, two transmission chains, a transmission motor, a positioning block and a lifting assembly, wherein the lifting plate is connected to the rack in a sliding mode in the vertical direction, the two transmission chains are horizontally and rotatably connected to the lifting plate, the transmission motor is fixedly connected to the lifting plate and drives the transmission chains to rotate, the positioning block is fixedly connected to the upper end face of the lifting plate and limits the positioning tool to move to the position of the upper end face of the lifting plate, the lifting assembly is arranged on the rack and drives the lifting plate to lift, the side wall of the lifting plate is close to the end faces of the first conveying chain and the second conveying chain, and the positioning block abuts against the end face of the;
the limiting assembly comprises a limiting cylinder which is arranged on the rack and is vertically and upwards arranged, a connecting block which is arranged on the end surface of an output shaft of the limiting cylinder, a connecting rod which is rotatably connected to the upper end surface of the connecting block, a butting wheel which is rotatably connected to the connecting rod and is used for butting against the end surface of the positioning tool, a torsional spring which is arranged between the connecting rod and the connecting block, and a brake block which is fixedly connected to the connecting block and limits the rotating angle of the connecting rod towards the moving direction of the first conveying chain;
the installation component comprises fixed connection in the equipment frame of frame, two be the symmetry set up and follow vertical direction sliding connection in lifter plate, fixed connection in the lifter plate of equipment frame and be used for the electro-magnet of actuation fixed positioning frock, fixed connection in the lift cylinder that equipment frame and drive lifter plate go up and down, the installation component be close to in the spacing subassembly of first conveying chain position, location frock butt is during the butt wheel of first conveying chain position, and the location frock is located under the electro-magnet.
The utility model discloses a further set up to: the first conveying chain and the second conveying chain are both provided with a plurality of idler wheels, the idler wheels are arranged at chain links of the first conveying chain or the second conveying chain, and the end face of the positioning tool abuts against the side wall of the conveying idler wheel.
The utility model discloses a further set up to: the lifting assembly comprises a lifting chain, a lifting motor and a guide rod, the lifting chain is rotatably connected with the rack and drives the lifting plate to lift, the lifting motor is fixedly connected with the rack and drives the lifting chain to rotate, the guide rod is fixedly connected with the rack and vertically arranged, and the guide rod penetrates through the lifting plate.
The utility model discloses a further set up to: the first conveying rack is provided with a limiting assembly for limiting the positioning tool on the second conveying chain to move to the lifting plate, the structure of the limiting assembly is consistent with that of the limiting assembly, and the limiting assembly is close to the second conveying chain to convey the positioning tool to one end of the corresponding lifting plate.
To sum up, the utility model discloses following beneficial effect has:
1) when the P-gear locking mechanism is detected, the second conveying chain is used for conveying the vacant positioning tool, the positioning tool is conveyed to the lifting assembly at the end part, the lifting assembly is lifted and then discharged to the first conveying chain, the conveying chain is used for conveying the spacing assembly to the position of the spacing assembly, the spacing assembly is used for limiting the movement of the positioning tool, the positioning tool is located at the position of the mounting assembly and is lifted and fixed by the mounting assembly, then the P-gear locking mechanism is mounted on the positioning tool by an operator, and when the P-gear locking mechanism is mounted, the positioning tool which is mounted and finishes the P-gear locking mechanism can move below the positioning tool along with the first conveying chain; when the first conveying chain drives the P-gear locking mechanism to move below the industrial camera, the industrial camera collects images of the P-gear locking mechanism and conveys the images to a computer for detection, then the first conveying chain conveys out the positioning tool and the P-gear locking mechanism, and an operator can take off the P-gear locking mechanism and then place the positioning tool on a second conveying chain for reuse;
2) when the second conveying chain conveys the positioning tool to the lifting plate position and abuts against the transmission chain, the transmission chain is driven to rotate through the transmission motor, the transmission chain drives the positioning tool to move and enables the positioning tool to abut against the positioning block to define the positioning tool position, then the lifting chain is driven to rotate through the lifting motor, the lifting plate is driven to ascend to the same horizontal position as the first conveying chain, and then the positioning tool is moved to the first conveying chain position through the transmission chain;
3) when the first conveyor belt drives the positioning tool to move and abut against the abutting wheel, a buffer effect can be achieved through relative rotation of the connecting rods, after impact force is discharged, the positioning tool is driven to reset through the torsion spring and is in a static state, when the limiting cylinder contracts, the abutting wheel is convenient for the abutting wheel to slide relative to the positioning tool, and abrasion is reduced;
4) after the positioning tools are fully placed on the lifting plate, the movement of the rest positioning tools towards the lifting plate can be effectively limited through the limiting assembly, and the safety performance is improved.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is an enlarged view of section A of FIG. 1;
fig. 3 is a cross-sectional view of the present invention;
FIG. 4 is an enlarged view of section B of FIG. 3;
figure 5 is a schematic view of a lifting assembly of the present invention;
fig. 6 is a schematic view of the middle positioning tool of the present invention.
The corresponding part names indicated by the numbers in the figures: 1. a frame; 2. an industrial camera; 3. a computer; 4. a first conveyor chain; 5. a second conveyor chain; 6. positioning a tool; 7. a roller; 8. lifting the plate; 9. a drive chain; 10. a drive motor; 11. positioning blocks; 12. lifting chains; 13. a lifting motor; 14. a guide bar; 15. a limiting cylinder; 16. connecting blocks; 17. a connecting rod; 18. a torsion spring; 19. a butting wheel; 20. an assembly frame; 21. a lifting plate; 22. an electromagnet; 23. a lifting cylinder; 24. a brake pad.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention will be further described with reference to the drawings and the specific embodiments.
As shown in fig. 1 to 6, the utility model provides a P shelves locking mechanical system automatic detection line, including frame 1, frame 1 is provided with the industrial camera 2 that is used for shooing P shelves detection mechanism image, is used for handling the image of 2 shooing industrial camera and the computer 3 that detects, and the signal connection of computer 3 electricity is in industrial camera 2 to industrial camera 2 is vertical downward setting.
Frame 1 is provided with the conveying mechanism who is used for carrying P shelves locking mechanism, conveying mechanism including be the first conveying chain 4 that the level set up, be located second conveying chain 5 under first conveying chain 4, a plurality of place in first conveying chain 4 and second conveying chain 5 and supply P shelves locking mechanism to put location frock 6, set up in frame 1 and drive second conveying chain 5's location frock 6 and remove to the lifting subassembly of first transport, be used for the spacing subassembly that the location frock 6 that the restriction is located on first conveying chain 4 removed, set up in frame 1 and be used for lifting fixed location frock 6 and make things convenient for workman's installation P shelves locking mechanism's installation subassembly. First conveying chain 4 and second conveying chain 5 are double conveying chain, and location frock 6 material is iron, is platelike and the up end is provided with the installation piece that is used for fixing a position P shelves locking mechanism position, and first conveying chain 4 is located industry camera 2 under, and wherein spacing subassembly machine installation component can set up to the multiunit. And first conveying chain 4 and second conveying chain 5 all are provided with a plurality of gyro wheel 7, and a plurality of gyro wheel 7 sets up in first conveying chain 4 or 5 chain links departments of second conveying chain, and the terminal surface butt in conveying gyro wheel 7 lateral wall under 6 location frock.
When the P gear locking mechanism is detected, the second conveying chain 5 conveys the vacant positioning tool 6, the positioning tool 6 is conveyed to the lifting assembly at the end part, the lifting assembly lifts the vacant positioning tool 6 and then the vacant positioning tool is discharged to the first conveying chain 4, the vacant positioning tool 6 is conveyed to the position of the limiting assembly through the first conveying chain 4, the limiting assembly limits the positioning tool 6 to move, the positioning tool 6 is located at the position of the installation assembly and lifts and fixes the positioning tool 6 through the installation assembly, then an operator installs the P gear locking mechanism on the positioning tool 6, and when the P gear locking mechanism is installed, the positioning tool 6 with the P gear locking mechanism installed can move below the positioning tool 6 along with the first conveying chain 4; when first conveying chain 4 drives P shelves locking mechanism and moves to industrial camera 2 below, gather P shelves locking mechanism's image and carry to computer 3 through industrial camera 2, detect, later first conveying chain 4 carries out location frock 6 and P shelves locking mechanism to operation workman places location frock 6 in second conveying chain 5 and reaches used repeatedly after can taking off P shelves locking mechanism.
Wherein the lifting subassembly includes along vertical direction sliding connection in the lifting board 8 of frame 1, two are horizontal rotation and connect in the driving chain 9 of lifting board 8, fixed connection is in lifting board 8 and drive driving chain 9 pivoted drive motor 10, fixed connection is in lifting board 8 up end and inject the locating piece 11 that location frock 6 removed to lifting board 8 up end position, set up in frame 1 and the lift subassembly that the driving lifted board 8 rose, lifting board 8 lateral wall is close to in first conveying chain 4 and 5 terminal surfaces of second conveying chain, locating piece 11 butt is in location frock 6 terminal surfaces and restriction location frock 6 removal. The lifting assembly comprises a lifting chain 12 which is rotatably connected to the frame 1 and drives the lifting plate 8 to lift, a lifting motor 13 which is fixedly connected to the frame 1 and drives the lifting chain 12 to rotate, and a guide rod 14 which is fixedly connected to the frame 1 and vertically arranged, wherein the guide rod 14 penetrates through the lifting plate 8. When the second conveying chain 5 conveys the positioning tool 6 to the position of the lifting plate 8 and abuts against the transmission chain 9, the transmission chain 9 is driven to rotate by the transmission motor 10, the transmission chain 9 drives the positioning tool 6 to move and enables the positioning tool 6 to abut against the positioning block 11 to limit the position of the positioning tool 6, then the lifting chain 12 is driven to rotate by the lifting motor 13, the lifting plate 8 is driven to ascend to the same horizontal position with the first conveying chain 4, and then the positioning tool 6 is moved to the position of the first conveying chain 4 by the transmission chain 9.
Spacing subassembly is including setting up in frame 1 and being the vertical spacing cylinder 15 that upwards sets up, set up in the connecting block 16 of 15 output shaft terminal surfaces of spacing cylinder, rotate the connecting rod 17 of connecting block 16 up end of connection, rotate the butt wheel 19 of connecting rod 17 and supplying 6 terminal surface butt of location frock, set up the torsional spring 18 between connecting rod 17 and connecting block 16, fixed connection is in connecting block 16 and restricts connecting rod 17 towards the brake block 24 of first conveying chain 4 moving direction turned angle, butt wheel 19 and connecting rod 17 rotation axis are parallel and the first conveying chain 4 transmission direction of perpendicular to. When first conveying chain 4 drives location frock 6 and the butt when butt 19 in the butt, can play the cushioning effect through connecting rod 17 relative rotation, the impact force is unloaded the back, resets and is quiescent condition through torsional spring 18 drive location frock 6, when spacing cylinder 15 shrink, slides for location frock 6 through butt 19 convenient butt wheel 19, reduces wearing and tearing.
The installation component includes fixed connection in the equipment frame 20 of frame 1, two are that the symmetry sets up and follow vertical direction sliding connection in the lifter plate 21 of equipment frame 20 together, fixed connection is in the lifter plate 21 and is used for the electro-magnet 22 of actuation fixed position frock 6, fixed connection is in the lift cylinder 23 that equipment frame 20 and drive lifter plate 21 go up and down, two lifter plates 21 and electro-magnet 22 are the symmetry setting for first conveying chain 4, the installation component is close to in the spacing subassembly of first conveying chain 4 positions, 6 butt of location frock is during in the butt wheel 19 of first conveying chain 4 positions, location frock 6 is located under electro-magnet 22. After the position of the positioning tool 6 is limited by the limiting component, the positioning tool 6 is located under the electromagnet 22, the lifting cylinder 23 drives the lifting plate 21 to descend, the electromagnet 22 attracts the positioning tool 6, and then the positioning tool 6 is lifted, so that a worker can conveniently install the P-gear locking mechanism on the positioning tool 6, and after the positioning tool 6 is lifted, the rear positioning tool 6 can still pass through the positioning tool 6 along with the first conveying chain 4.
In order to avoid lifting the board 8 and rise the back, second conveying chain 5 drives location frock 6 and removes to lifting board 8 position, and first conveyer frame 1 is provided with the restriction subassembly that the location frock 6 on the restriction second conveying chain 5 removed to lifting board 8, and restriction subassembly structure is unanimous with spacing subassembly structure, and the restriction subassembly is close to and carries location frock 6 to the one end that corresponds lifting board 8 in second conveying chain 5. After the positioning tools 6 are fully placed on the lifting plate 8, the movement of the rest positioning tools 6 towards the lifting plate 8 can be effectively limited through the limiting assembly, and the safety performance is improved.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the above embodiments, and that the foregoing embodiments and descriptions are provided only to illustrate the principles of the present invention without departing from the spirit and scope of the present invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a P shelves locking mechanical system automatic detection line, includes frame (1), frame (1) is provided with industrial camera (2) that are used for shooing P shelves detection mechanism image, is used for handling the image that industrial camera (2) were shot and computer (3) that detect, computer (3) electricity signal connection is in industrial camera (2), its characterized in that: the machine frame (1) is provided with a conveying mechanism for conveying the P gear locking mechanism, the conveying mechanism comprises a first conveying chain (4) which is horizontally arranged, a second conveying chain (5) which is positioned under the first conveying chain (4), a plurality of positioning tools (6) which are placed on the first conveying chain (4) and the second conveying chain (5) and are used for placing the P gear locking mechanism, a positioning tool (6) which is arranged on the machine frame (1) and drives the second conveying chain (5) to move to the first conveying chain (4), a limiting component which is used for limiting the movement of the positioning tool (6) positioned on the first conveying chain (4), and a mounting component which is arranged on the machine frame (1) and is used for lifting the fixed positioning tool (6) to facilitate a worker to mount the P gear locking mechanism, the first conveying chain (4) and the second conveying chain (5) are double-row conveying chains, the positioning tool (6) is plate-shaped, an installation block used for positioning the position of the P-gear locking mechanism is arranged on the upper end face of the positioning tool, and the first conveying chain (4) is located right below the industrial camera (2);
the lifting assembly comprises a lifting plate (8) which is connected to the rack (1) in a sliding mode in the vertical direction, two transmission chains (9) which are connected to the lifting plate (8) in a horizontally rotating mode, a transmission motor (10) which is fixedly connected to the lifting plate (8) and drives the transmission chains (9) to rotate, a positioning block (11) which is fixedly connected to the upper end face of the lifting plate (8) and limits the position of the positioning tool (6) to move to the upper end face of the lifting plate (8), and a lifting assembly which is arranged on the rack (1) and drives the lifting plate (8) to lift, wherein the side wall of the lifting plate (8) is close to the end faces of the first conveying chain (4) and the second conveying chain (5), and the positioning block (11) abuts against the end face of the positioning tool (6) and limits the movement of the positioning tool (6);
the limiting assembly comprises a limiting cylinder (15) which is arranged on the rack (1) and is vertically and upwards arranged, a connecting block (16) which is arranged on the end surface of an output shaft of the limiting cylinder (15), a connecting rod (17) which is rotatably connected to the upper end surface of the connecting block (16), a butting wheel (19) which is rotatably connected to the connecting rod (17) and is used for butting against the end surface of the positioning tool (6), a torsion spring (18) which is arranged between the connecting rod (17) and the connecting block (16), and a brake block (24) which is fixedly connected to the connecting block (16) and limits the rotating angle of the connecting rod (17) towards the moving direction of the first conveying chain (4);
the installation component comprises a fixed connection mode, wherein the assembly frame (20) of the frame (1), two electromagnet (22) which are symmetrically arranged and are used for attracting the fixed positioning tool (6) and a lifting cylinder (23) which is fixedly connected with the assembly frame (20) and drives the lifting plate (21) to lift are arranged on the lifting plate (21) and fixedly connected with the lifting plate (21) of the assembly frame (20), the installation component is close to a limiting component at the position of the first conveying chain (4), and when the positioning tool (6) is abutted to an abutting wheel (19) at the position of the first conveying chain (4), the positioning tool (6) is positioned under the electromagnet (22).
2. The P-gear locking mechanism automatic detection line according to claim 1, wherein: the first conveying chain (4) and the second conveying chain (5) are provided with a plurality of idler wheels (7), the idler wheels (7) are arranged at chain links of the first conveying chain (4) or the second conveying chain (5), and the lower end face of the positioning tool (6) is abutted against the side wall of each conveying idler wheel (7).
3. The P-gear locking mechanism automatic detection line according to claim 1, wherein: the lifting assembly comprises a lifting chain (12) which is rotatably connected with the rack (1) and drives the lifting plate (8) to lift, a lifting motor (13) which is fixedly connected with the rack (1) and drives the lifting chain (12) to rotate, and a guide rod (14) which is fixedly connected with the rack (1) and vertically arranged, wherein the guide rod (14) penetrates through the lifting plate (8).
4. The P-gear locking mechanism automatic detection line according to claim 1, wherein: the machine frame (1) is provided with a limiting assembly for limiting the positioning tool (6) on the second conveying chain (5) to move to the lifting plate (8), the structure of the limiting assembly is consistent with that of the limiting assembly, and the limiting assembly is close to the second conveying chain (5) and conveys the positioning tool (6) to one end of the corresponding lifting plate (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922006543.5U CN211627385U (en) | 2019-11-20 | 2019-11-20 | Automatic detection line for P gear locking mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922006543.5U CN211627385U (en) | 2019-11-20 | 2019-11-20 | Automatic detection line for P gear locking mechanism |
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| Publication Number | Publication Date |
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| CN211627385U true CN211627385U (en) | 2020-10-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922006543.5U Active CN211627385U (en) | 2019-11-20 | 2019-11-20 | Automatic detection line for P gear locking mechanism |
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| CN (1) | CN211627385U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110687118A (en) * | 2019-11-20 | 2020-01-14 | 上海蒙塔萨汽车零部件有限公司 | Automatic detection line for P gear locking mechanism |
-
2019
- 2019-11-20 CN CN201922006543.5U patent/CN211627385U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110687118A (en) * | 2019-11-20 | 2020-01-14 | 上海蒙塔萨汽车零部件有限公司 | Automatic detection line for P gear locking mechanism |
| CN110687118B (en) * | 2019-11-20 | 2024-06-04 | 上海蒙塔萨汽车零部件有限公司 | Automatic detection line for P-gear locking mechanism |
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