CN211595423U - Glass hot bending machine tool - Google Patents
Glass hot bending machine tool Download PDFInfo
- Publication number
- CN211595423U CN211595423U CN201922339251.3U CN201922339251U CN211595423U CN 211595423 U CN211595423 U CN 211595423U CN 201922339251 U CN201922339251 U CN 201922339251U CN 211595423 U CN211595423 U CN 211595423U
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- Prior art keywords
- cavity
- chamber
- working chamber
- heat insulation
- working
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- 239000011521 glass Substances 0.000 title claims abstract description 36
- 238000013003 hot bending Methods 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 238000001816 cooling Methods 0.000 claims abstract description 34
- 238000007599 discharging Methods 0.000 claims abstract description 3
- 238000009413 insulation Methods 0.000 claims description 26
- 238000005192 partition Methods 0.000 claims description 11
- 239000000919 ceramic Substances 0.000 claims description 4
- 230000017525 heat dissipation Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 7
- 238000012545 processing Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000005357 flat glass Substances 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The utility model discloses a glass hot bending machine tool, which belongs to the technical field of 3D glass processing and comprises a frame, and a conveying chain plate, a working cavity, a mould and a heating device which are arranged on the frame; the conveying chain plate penetrates through a working chamber, and the working chamber is sequentially divided into a preheating chamber, a heating chamber and a cooling chamber; the feeding end and the discharging end of the working chamber are both provided with a closed door and a second cylinder for controlling the closed door to open and close. The working cavity is divided into a preheating cavity, a heating cavity and a cooling cavity, so that the same die is conveyed to different cavities in the transportation process of the transportation chain plate without closing a heating device, and the whole processing efficiency is improved.
Description
Technical Field
The utility model relates to a 3D glass processing technology field especially relates to a glass hot bending machine frock.
Background
The glass hot bending machine carries out hot forming processing and cooling annealing processing on the plate glass in the mold in sequence, the temperature during hot forming is as high as 200 ℃, the furnace chamber is naturally cooled after the glass is bent and formed, the glass is slowly cooled and formed, and the glass is taken out.
The whole process has low heat utilization rate, so that the energy consumption is high, and the cost is high. Meanwhile, the time consumption for manufacturing one piece of glass is long, so that the productivity in the whole production process is low, and the development of a factory is not facilitated.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a hot bender frock of glass has the advantage that improves heat utilization efficiency.
In order to realize the purpose, the utility model discloses a technical scheme is: a glass hot bending machine tool comprises a rack, and a conveying chain plate, a working chamber, a mold and a heating device which are arranged on the rack;
the conveying path of the conveying chain plate is arranged in an O shape in the horizontal direction, the working chamber is arranged in a tubular shape, the conveying chain plate penetrates through the working chamber, the working chamber is sequentially divided into a preheating chamber, a heating chamber and a cooling chamber, the preheating chamber and the heating chamber are formed by dividing a partition plate arranged on the inner wall of the working chamber, the distance between the partition plate and the conveying chain plate is larger than the thickness of the mold, and the heating device is arranged in the heating chamber;
the heating cavity and the cooling cavity are formed by being divided through a heat insulation plate, the heat insulation plate is vertically and movably inserted into an insertion opening formed in the top wall of the working cavity and partitions an internal channel of the working cavity, a first air cylinder is arranged on the top wall of the working cavity, and a telescopic end of the first air cylinder is connected with the heat insulation plate;
and the feeding end and the discharging end of the working chamber are both provided with a closed door and a second cylinder for controlling the closed door to open and close.
Preferably, the socket truncates the working chamber arrangement.
Preferably, the side edge of the heat insulation plate is provided with a flange, and the flange is integrally arranged in a c shape and is half-wrapped on the edge of the heat insulation plate.
Preferably, the heat insulation plate is a ceramic heat insulation plate.
Preferably, the outer side wall of the cooling cavity is provided with a plurality of heat dissipation plates.
Preferably, the rack is provided with an air cooler, and the air outlet end of the air cooler is aligned with the conveying chain plate outside the working cavity.
Compared with the prior art, the utility model has the advantages of:
firstly, the working chamber is divided into a preheating chamber, a heating chamber and a cooling chamber, so that the same die is conveyed into different chambers through the conveying of the conveying chain plate without closing a heating device, and the whole processing efficiency is improved;
the working cavity is divided into a preheating cavity, a heating cavity and a cooling cavity, hot gas in the heating cavity enters the preheating cavity through a gap between the partition plate and the conveying chain plate to preheat glass in the preheating cavity, so that the heat utilization rate is improved, and the energy consumption is reduced;
the cooling cavity and the heating cavity are insulated by the heat insulation plate, so that the glass can be naturally cooled in the cooling cavity without closing the heating device, and meanwhile, the other piece of glass can be heated by strong heating force during cooling, and the overall production efficiency is improved;
and fourthly, the glass can be stably and slowly cooled due to the arrangement of the cooling cavity, and new stress generated due to temperature gradient in the cooling process is reduced.
Drawings
FIG. 1 is a schematic structural view of a transport chain plate and a working chamber;
fig. 2 is a schematic structural view of the working chamber, the first cylinder and the second cylinder.
In the figure: 1. a frame; 2. conveying chain plates; 3. a working chamber; 31. a partition plate; 32. a socket; 33. a heat insulation plate; 331. a first cylinder; 332. a flange; 34. a heat dissipation plate; 4. a mold; 5. a heating device; 6. a closing door; 61. a second cylinder; 7. an air cooler.
Detailed Description
The present invention will be further explained below.
Example (b):
as shown in fig. 1 and 2, a glass hot bending machine tool includes a frame 1, a conveying chain plate 2 disposed on the frame 1, a working chamber 3, a mold 4, and a heating device 5, in this embodiment, the heating device 5 is a heating lamp, and the mold 4 is made of graphite material. The feed end and the discharge end of the working chamber 3 are both provided with a closing door 6 and a second cylinder 61 for controlling the opening and closing of the closing door 6, so that the working chamber 3 forms a long-strip-shaped chamber.
As shown in fig. 1 and 2, the transportation path of the transportation chain plate 2 is arranged in an O shape in the horizontal direction, the transportation chain plate 2 passes through the working chamber 3, and the glass to be heated and placed on the mold 4 is conveyed into the working chamber 3 to be processed. The conveying chain plate 2 is adopted for conveying, so that the conveying process of the glass is stable, the phenomenon that the glass shakes and deviates from the original position in the conveying process is reduced, the bent part of the glass is changed, the generation of waste products is reduced, and the yield is improved.
As shown in fig. 1 and 2, the working chamber 3 is sequentially divided into a preheating chamber, a heating chamber and a cooling chamber, the preheating chamber and the heating chamber are formed by dividing a partition plate 31 arranged on the inner wall of the working chamber 3, the distance between the partition plate 31 and the conveying chain plate 2 is greater than the thickness of the mold 4, and the heating device 5 is arranged in the heating chamber. The heat that baffle 31 produced heating device 5 is mostly stayed the heating intracavity and is heated the glass on mould 4, and the clearance between baffle 31 and transport link joint 2 supplies the partial heat outflow entering preheating intracavity in the heating intracavity for the temperature in preheating the intracavity can preheat the glass that lies in preheating the intracavity, makes the comparatively steady intensification stage of having of glass, reduces the production of stress.
As shown in fig. 1 and 2, the heating chamber and the cooling chamber are divided by a heat insulation plate 33, and the heat insulation plate 33 is vertically movably inserted into an insertion opening 32 which is formed in the top wall of the working chamber 3 and cuts off the working chamber 3. The heat insulation plate 33 separates the internal channel of the working chamber 3, and separates heat in the heating chamber, the heat insulation plate 33 is a ceramic heat insulation plate 33 in the embodiment, the heat insulation effect of the ceramic heat insulation plate 33 is good, and the cooling effect is improved. The heat shield plate 33 is provided at the side thereof with a flange 332, and the flange 332 is disposed in a c-shape as a whole and is half-wrapped around the edge of the heat shield plate 33. The flange 332 shields the socket 32 to prevent hot air in the heating cavity from overflowing from the socket 32, so as to prevent devices arranged around the socket 32 from being heated and being heated, and the phenomenon of damage is avoided; meanwhile, the heat in the heating cavity is effectively prevented from being lost to the outside of the working chamber 3, and the consumption of effective heat energy is avoided. The outer side wall of the cooling chamber is provided with a plurality of heat dissipation plates 34 to improve the cooling efficiency of the cooling chamber. The top wall of the working chamber 3 is provided with a first air cylinder 331, the telescopic end of the first air cylinder 331 is connected with the heat insulation plate 33, the heat insulation plate 33 is driven to move by the first air cylinder 331, and the automation degree of the glass hot bending machine tool is improved.
As shown in fig. 1, be provided with air-cooler 7 on the frame 1, the air-out end of air-cooler 7 aims at the outside transport link joint 2 setting of working chamber 3, and air-cooler 7 cools down to the transport link joint 2 that is located outside the cooling chamber to the phenomenon emergence that the higher damage that appears of transport link joint 2 temperature after preventing many times of transportation.
The working process is as follows:
the operator places the glass on the mold 4 and subsequently places the mold 4 on the conveyor chain 2. The operator starts the transport chain plate 2 and the second cylinder 61 to convey the first mold 4 into the heating cavity, and at this time, the second mold 4 is located in the preheating cavity, and at this time, the heating device 5 is started. The temperature in the heating cavity rises, and the temperature in the preheating cavity also rises at the moment, and the temperature in the heating cavity is always higher than the temperature in the preheating cavity under the action of the partition plate 31. After the deformation of the glass in the first mold 4 is completed, the conveying chain plate 2 works, the first air cylinder 331 works, the second air cylinder works, the first mold 4 is conveyed to the cooling cavity to be cooled after the heat insulation plate 33 rises, the second mold 4 is conveyed to the heating cavity to be heated, and the third mold 4 enters the preheating cavity. At the moment that heat insulating board 33 is opened, the hot gas flow in the heating chamber gets into the cooling chamber for the temperature in the cooling chamber rises slightly, seals the cooling chamber along with heat insulating board 33, and the temperature in the cooling chamber slowly descends under natural cooling, because of work cavity 3 is cut off to socket 32, and the temperature in the heating chamber can't be conducted to the cooling chamber in from the lateral wall of work cavity 3 through heat-conducting effect, so that the temperature in the cooling chamber can better reduction. The glass on the first mold 4 in the cooling chamber has a relatively smooth cooling phase, thus reducing the generation of stress. After the glass on the second mould 4 is bent, the first cylinder 331, the second cylinder 61 and the conveying chain plate 2 all work, the first mould 4 is transported away from the working chamber 3, the second mould 4 is transported towards the cooling cavity, the third mould 4 is transported towards the heating cavity, the fourth mould 4 is transported towards the preheating cavity, and then the operator takes down the first mould 4 and puts the fifth mould 4.
The whole process is circulated, the heating device does not need to be opened and closed frequently, and the production efficiency is improved. The arrangement of the preheating cavity enables heat energy to be well utilized, reduces energy consumption and improves economic benefits of factories.
The principle and the implementation of the present invention are explained herein by using specific examples, and the above description of the embodiments is only used to help understand the method and the core idea of the present invention; while the invention has been described in terms of specific embodiments and applications, it will be apparent to those skilled in the art that numerous variations and modifications can be made without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (6)
1. The glass hot bending machine tool is characterized by comprising a rack (1), and a conveying chain plate (2), a working chamber (3), a mold (4) and a heating device (5) which are arranged on the rack (1);
the conveying path of the conveying chain plate (2) is arranged in an O shape in the horizontal direction, the working chamber (3) is arranged in a tubular shape, the conveying chain plate (2) penetrates through the working chamber (3), the working chamber (3) is sequentially divided into a preheating cavity, a heating cavity and a cooling cavity, the preheating cavity and the heating cavity are formed by being divided through a partition plate (31) arranged on the inner wall of the working chamber (3), the distance between the partition plate (31) and the conveying chain plate (2) is larger than the thickness of the mold (4), and the heating device (5) is arranged in the heating cavity;
the heating cavity and the cooling cavity are formed by being divided through a heat insulation plate (33), the heat insulation plate (33) is vertically and movably inserted into a socket (32) formed in the top wall of the working cavity (3) and partitions an internal channel of the working cavity (3), a first air cylinder (331) is arranged on the top wall of the working cavity (3), and a telescopic end of the first air cylinder (331) is connected with the heat insulation plate (33);
and the feeding end and the discharging end of the working chamber (3) are both provided with a closed door (6) and a second cylinder (61) for controlling the opening and closing of the closed door (6).
2. A glass hot bending machine tooling according to claim 1, characterized in that the spigot (32) intercepts the work chamber (3) arrangement.
3. The glass hot bending machine tool according to claim 2, wherein a flange (332) is arranged on the side edge of the heat insulation plate (33), and the flange (332) is integrally arranged in a c shape and is half-wrapped on the edge of the heat insulation plate (33).
4. A glass hot bender tooling as claimed in claim 1 or 3, characterized in that the heat insulation plate (33) is a ceramic heat insulation plate (33).
5. The glass hot bending machine tooling as set forth in claim 4, wherein a plurality of heat dissipation plates (34) are provided on the outer side wall of the cooling chamber.
6. The glass hot bending machine tool according to claim 1, wherein an air cooler (7) is arranged on the rack (1), and an air outlet end of the air cooler (7) is aligned with the conveying chain plate (2) outside the working chamber (3).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201922339251.3U CN211595423U (en) | 2019-12-23 | 2019-12-23 | Glass hot bending machine tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201922339251.3U CN211595423U (en) | 2019-12-23 | 2019-12-23 | Glass hot bending machine tool |
Publications (1)
Publication Number | Publication Date |
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CN211595423U true CN211595423U (en) | 2020-09-29 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201922339251.3U Expired - Fee Related CN211595423U (en) | 2019-12-23 | 2019-12-23 | Glass hot bending machine tool |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114956526A (en) * | 2021-02-24 | 2022-08-30 | 爱元福科技股份有限公司 | Continuous glass thermoforming method, assembly and apparatus |
-
2019
- 2019-12-23 CN CN201922339251.3U patent/CN211595423U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114956526A (en) * | 2021-02-24 | 2022-08-30 | 爱元福科技股份有限公司 | Continuous glass thermoforming method, assembly and apparatus |
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Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200929 |