CN211516663U - High-flexibility continuous composite automatic production system suitable for flaky materials - Google Patents

High-flexibility continuous composite automatic production system suitable for flaky materials Download PDF

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CN211516663U
CN211516663U CN201922108094.5U CN201922108094U CN211516663U CN 211516663 U CN211516663 U CN 211516663U CN 201922108094 U CN201922108094 U CN 201922108094U CN 211516663 U CN211516663 U CN 211516663U
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sheet
feeding
station
production system
discharging
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李晋航
陈文平
陈兵
周亮
董娜
许辉
潘晓杰
冷志
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Dongfang Electric Corp
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Dongfang Electric Corp
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Abstract

The utility model discloses a high flexible continuous compound automatic production system suitable for sheet material, its characterized in that: the automatic material conveying device sequentially comprises a punching machine, a deburring machine, a cleaning machine and a paint brushing furnace which are arranged linearly, and material conveying is realized by matching a conveying belt with an AGV between two adjacent devices; wherein a sampling inspection feeding and discharging composite station is arranged between the punch and the burr machine, and a sampling inspection feeding and discharging composite station is also arranged between the cleaning machine and the painting furnace; the feeding end and the discharging end of the feeding and discharging composite station in the spot check further comprise visual detection units, and the discharging end of each visual detection unit is further provided with a double-sheet detection unit. The utility model discloses a design of compound station can effectively improve production efficiency, solves the defect that traditional production line station is single.

Description

High-flexibility continuous composite automatic production system suitable for flaky materials
Technical Field
The utility model relates to a continuous production line technique of sheet material, especially a high flexible continuous composite automatic production system suitable for sheet material.
Background
The flexible production means that a manufacturing device mainly based on a computer numerical control machine tool with high flexibility is mainly used for realizing a production mode of multiple varieties and small batch.
In the automatic production process of the sheet material, the corresponding process and the used processing equipment have great difference according to different raw materials and different required final products.
In order to make reasonable use of the production line equipment and improve the processing capacity of the production line, the sheet material production line needs to be rearranged and/or configured so as to improve the flexibility and continuity of the sheet material production line.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model provides a high flexible continuous compound automatic production system suitable for sheet material through setting up a plurality of compound stations, has solved current sheet material production line operation unit combination operation form singleness, can not satisfy the technical problem of flexible manufacturing production.
The technical scheme of the utility model as follows:
the utility model provides a high flexible continuous compound automatic production system suitable for sheet material which characterized in that: the automatic material conveying device sequentially comprises a punching machine, a deburring machine, a cleaning machine and a paint brushing furnace which are arranged in a linear mode, and material conveying is achieved between two adjacent devices through the cooperation of a conveying belt and an AGV (mobile forklift); in order to realize the flexibility of the production line of sheet material products, a sampling inspection feeding and discharging composite station is arranged between the punch and the burr machine, and a sampling inspection feeding and discharging composite station is also arranged between the cleaning machine and the paint brushing furnace; the feeding end and the discharging end of the feeding and discharging composite station in the spot check further comprise visual detection units, and the discharging end of each visual detection unit is further provided with a double-sheet detection unit.
Specifically, go up unloading composite station in selective examination includes that the material is rotatory and go up unloading equipment, rotatory and go up unloading equipment of material can not only be rotatory to the material with rotatory tongs for the material is placed according to same direction, so that the subsequent handling production operation can also utilize rotatory tongs and arm to combine, with the material transport on the transmission band to the material pallet, can also carry the material on the material pallet to the transmission band. Wherein, the width of snatching of rotatory tongs can be adjusted for this compound automatic production line can be applicable to the processing of the sheet material product of equidimension not.
The composite station of unloading is provided with the selective examination platform on the selective examination, and arm and rotatory tongs can monitor on the selective examination platform with the product transport on the transmission band at random. It should be noted that the qualified product can be returned to the production line through the feeding station.
A sample feeding station is arranged on the opposite side of the sampling platform, and a mechanical arm and a rotary gripper are arranged above a transmission belt between the sampling platform and the sample feeding station; the sampling inspection platform is a slidable platform, can slide to the upper part of the conveying belt from the side of the conveying belt and is positioned below the interactive range of the mechanical arm; when needing the arm to carry the material to the selective examination platform on carry out the selective examination, the selective examination platform slides to the transmission band top, removes through the arm, places on the selective examination platform after rotatory tongs snatchs the slice product on the transmission band, then the selective examination platform slides to the transmission band side, carries out quality control to the slice product of extraction.
The visual detection unit comprises an industrial linear array camera and a support frame, the support frame is used for supporting and installing the industrial linear array camera, and the support frame is fixed above and/or below the transmission belt, so that the industrial linear array camera can be located above and/or below the transmission belt (to be detected), and the industrial linear array camera can acquire images of the upper surface and/or the lower surface of a sheet product passing through the industrial linear array camera. And the compound station detects whether the passed sheet-shaped product is a qualified product or not through a visual detection unit. When the sheet product that passes through is unqualified product, visual detection unit can send information and transmit to the arm, and the arm will be rejected from the transmission band by the unqualified product that is detected.
In order to ensure the quality of image acquisition, a strip light source is preferably arranged to supplement light to the surface to be detected.
In order to ensure the quality of image acquisition, a tawny acrylic plate is adopted for light isolation.
The visual detection unit analyzes and processes the acquired image through visual processing software, and transmits a processing result to the mechanical arm, so that the mechanical arm can remove defective flaky materials according to the detection result. Specifically, the mechanical arm is a six-axis robot, and the processing result of the vision system is connected with the six-axis robot through profinet, so that the six-axis robot performs corresponding operation according to the result output by the vision system.
The double-sheet detection unit comprises an installation frame and a sensor, the installation frame is used for installing the sensor, the support frame is fixed above and below the transmission belt, so that the sensor can be located above and below the transmission belt, the sensor can sense the thickness of the passing sheet product, whether overlapping exists or not is judged through the thickness, and when overlapping is detected, the overlapping reason needs to be checked in a full line or a partial line stopping mode.
When the visual detection unit monitors that a defective product exists, the defective product is moved to a defective product stacking table through the mechanical arm and the gripper, so that the defective product is removed; the double-sheet detection unit monitors materials on the conveying belt, and when two or more materials are monitored to be overlapped, stations and/or equipment on a production line, which possibly cause the materials to be overlapped, can be stopped immediately. For example, if the feeding and discharging composite station is checked in a random manner to detect overlapped materials, the current feeding link of the feeding and discharging composite station can be stopped, and normal production operation of the equipment after and/or before the current feeding link is maintained.
Further, to the composite station of unloading of selective examination that sets up between punch press and the burr machine, this system realizes following control mode at least:
s1, controlling the punch, the burr machine, the cleaning machine and the paint brushing furnace to automatically operate the whole line;
s2, independently operating the punch for producing the formed sheet product;
s3, the mechanical arm and the rotary gripper in the feeding and discharging composite station are used for carrying the formed sheet products to the conveying belt, on one hand, the formed sheet products can be further processed, on the other hand, when the punch breaks down, partial production lines of the subsequent deburring machine, the cleaning machine and the paint brushing furnace do not need to be shut down, and the planar deburring machine, the cleaning machine and the paint brushing furnace can still run.
Further, to the unloading compound station of selective examination that sets up between cleaning machine and the painting stove, this system realizes following control mode at least:
s4, controlling the operation of the plane deburring machine and the cleaning machine;
s5, controlling the punch, the burr machine and the cleaning machine;
s6, independently operating the painting furnace;
and S7, operating the item sheet production mode punch (item sheet) in cooperation with the burr machine, the cleaning machine and the paint brushing furnace.
It should be noted that the difference between S7 and S1 is that in the production process of the item sheet, an edge cutting process needs to be performed after stamping forming, that is, when the automatic compound line is used for producing the item sheet, stamping forming is performed through a kaiser punch press, then blanking is performed, the stamped item sheet is conveyed to an edge cutting station by a forklift and/or other transportation modes, after the edge cutting is completed, the item sheet is conveyed from the edge cutting station to a sampling inspection feeding and discharging compound station for feeding, and then deburring, cleaning and painting processes are performed. Therefore, the continuous composite automatic production line can also be used for processing products which need other processes in the stamping process and the deburring process.
And when the burr machine and/or the cleaning machine breaks down due to the selective inspection feeding and discharging composite station between the cleaning machine and the painting furnace, the painting furnace and the punch press do not need to stop the line.
Specifically, an automatic continuous blanking device is arranged at the downstream of the paint brushing furnace along the conveying direction, and falling materials are temporarily stored by using a material caching unit when the tray and/or the pallet are replaced, so that blanking of a production line is not required to be suspended when the material tray and/or the pallet are replaced; and automatic replacement of the tray is realized by arranging the tray transfer device.
The technical effects of the utility model are as follows:
the utility model is provided with a plurality of compound stations, which can effectively solve the technical problems that the sheet material production line operation unit combination operation form is single and the flexible manufacturing production can not be satisfied in the prior art; through the design of compound station, can improve whole line production efficiency greatly, can realize going on in step of quality control and production simultaneously, even find the clapping palm also can realize the part and stop the idle line, whole line design is very nimble, and can reduce the production place greatly, reduces manual operation.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is the utility model discloses the structure schematic diagram of unloading compound station on the selective examination.
Fig. 3 is the utility model discloses two selective examination go up overlook structure schematic diagram of production line between the unloading compound station.
Fig. 4 is a schematic view of fig. 3 from another perspective.
Wherein the reference numerals are: the automatic detection device comprises a continuous discharging device, a paint brushing furnace, a vision detection unit, a feeding and discharging composite station for 4 spot inspections, a cleaning machine, a burr machine 6, a double-detection unit 7, a punch press 8, a transmission belt 9, a carrying mechanical arm 10, a mechanical arm mounting seat 11, a portal frame 12, a first spot inspection platform 13, a second spot inspection platform 14, a feeding end 15, a feeding station 16 and a gap bridge 17.
Detailed Description
As shown in fig. 1-4, a high-flexibility continuous composite automatic production system suitable for sheet materials sequentially comprises a punch 8 (a kaiser punch is adopted in this embodiment), a deburring machine 6, a cleaning machine 5, a painting furnace 2 and a continuous discharging device 1 which are linearly arranged, and material conveying is realized by matching a conveying belt 9 with an AGV (mobile forklift) between two adjacent devices; in order to realize the flexibility of the production line of the sheet material products, a feeding end 15 is arranged in front of a punch 8, a sampling inspection feeding and discharging composite station 4 is arranged between the feeding end 15 of the punch 8 and a burr machine 6, and a gap bridge 17 is also arranged at the sampling inspection feeding and discharging composite station 4; a sampling inspection feeding and discharging composite station 4 is also arranged between the cleaning machine 5 and the painting furnace 2; the feeding end and the discharging end of the feeding and discharging composite station 4 in the spot check further comprise a visual detection unit 3, and a double-sheet detection unit 7 is further arranged at the discharging end of the visual detection unit 3.
Specifically, go up unloading composite station 4 and include that the material is rotatory and go up unloading equipment in the selective examination, rotatory and go up unloading equipment of material can not only be rotatory to the material with rotatory tongs for the material is placed according to same direction, so that subsequent handling production operation can also utilize rotatory tongs and the combination of transport arm 10, with the material transport on the transmission band 9 to the material pallet on, can also be with the material transport on the material pallet to the transmission band 9 on. Wherein, the width of snatching of rotatory tongs can be adjusted for this compound automatic production line can be applicable to the processing of the sheet material product of equidimension not.
The composite feeding and discharging station 4 for spot inspection is provided with a spot inspection platform, as shown in fig. 2, a first spot inspection platform 13 and a second spot inspection platform 14 are arranged, and the conveying mechanical arm 10 and the rotary gripper can convey products on the conveying belt 9 to the spot inspection platform at random for monitoring. It should be noted that the qualified product can be returned to the production line through the feeding station.
A sample feeding station 16 is arranged on the opposite side of the sampling platform, a conveying mechanical arm 10 and a rotary gripper are arranged above a conveying belt 9 between the sampling platform and the sample feeding station 16, and the conveying mechanical arm 10 is arranged on a portal frame 12 through a mechanical arm mounting seat 11; the sampling inspection platform is a slidable platform, can slide to the upper part of the conveying belt 9 from the side of the conveying belt 9 and is positioned below the interactive range of the conveying mechanical arm 10; when carrying the material to the selective examination platform when needs transport arm 10 and carry out the selective examination on, the selective examination platform slides to transmission band 9 top, removes through transport arm 10, places on the selective examination platform after rotatory tongs snatchs the slice product on the transmission band 9, then the selective examination platform slides to transmission band 9 side, carries out quality control to the slice product of extraction.
The visual detection unit 3 comprises an industrial linear array camera and a support frame, the support frame is used for supporting and installing the industrial linear array camera, and the support frame is fixed above and/or below the transmission belt 9, so that the industrial linear array camera can be located above and/or below the transmission belt 9 (to be detected), and the industrial linear array camera can acquire images of the upper surface and/or the lower surface of a sheet product passing through the industrial linear array camera. The composite station detects whether the sheet product passing through is a qualified product through the visual detection unit 3. When the sheet products passing by are unqualified products, the visual detection unit 3 sends out information and transmits the information to the conveying mechanical arm 10, and the conveying mechanical arm 10 removes the detected unqualified products from the conveying belt 9.
In order to ensure the quality of image acquisition, a strip light source is preferably arranged to supplement light to the surface to be detected.
In order to ensure the quality of image acquisition, a tawny acrylic plate is adopted for light isolation.
The vision detection unit 3 analyzes and processes the acquired image through vision processing software, and transmits a processing result to the carrying mechanical arm 10, so that the carrying mechanical arm 10 can remove defective sheet materials according to the detection result. Specifically, the handling robot 10 is a six-axis robot, and the vision system processing result is connected to the six-axis robot through profinet, so that the six-axis robot performs corresponding operations according to the result output by the vision system.
The double-sheet detection unit 7 comprises an installation frame and a sensor, the installation frame is used for installing the sensor, the support frame is fixed above and below the conveying belt 9, so that the sensor can be located above and below the conveying belt 9, the sensor can sense the thickness of passing sheet products, whether overlapping exists or not is judged through the thickness, and when overlapping is detected, the overlapping reason needs to be checked in a full line or partial line stopping mode.
When the visual detection unit 3 monitors a defective product, the defective product is moved to a defective product stacking table through the carrying mechanical arm 10 and the gripper, so that the defective product is removed; the double-sheet detection unit 7 monitors the material on the conveyor belt 9 and, when two or more materials are detected to overlap, can immediately stop the stations and/or equipment on the production line where the overlapping of the materials may occur. For example, if the feeding and discharging composite station 4 is checked in a random manner to detect overlapped materials, the current feeding link of the feeding and discharging composite station 4 can be stopped, and normal production operation of the equipment after and/or before the current feeding link can be maintained.
To the compound automatic production line of above-mentioned design, to the composite station 4 of unloading in the selective examination that sets up between punch press 8 and burr machine 6, this system realizes following control mode at least:
s1, controlling the punch 8, the burr machine 6, the cleaning machine 5 and the painting furnace 2 to automatically operate the whole line;
s2, the punch 8 operates independently and is used for producing the formed sheet-shaped product;
s3, the molded sheet products are conveyed to the conveying belt 9 by the aid of the conveying mechanical arm 10 and the rotary gripper in the sampling inspection feeding and discharging composite station 4, on one hand, the molded sheet products can be further processed, on the other hand, when the punch 8 breaks down, part of production lines of the subsequent deburring machine 6, the cleaning machine 5 and the painting furnace 2 do not need to be shut down, and the plane deburring machine 6, the cleaning machine 5 and the painting furnace 2 still run.
Further, for the sampling inspection feeding and discharging composite station 4 arranged between the cleaning machine 5 and the painting furnace 2, the system at least realizes the following control modes:
s4, controlling the operation of the plane deburring machine 6 and the cleaning machine 5;
s5, controlling the punch 8, the deburring machine 6 and the cleaning machine 5;
s6, independently operating the painting furnace 2;
s7, operating the item sheet production mode punch 8 (item sheet) in cooperation with the burr machine 6, the cleaning machine 5 and the paint brushing furnace 2.
It should be noted that the difference between S7 and S1 is that in the production process of the item sheet, an edge cutting process needs to be performed after stamping forming, that is, when the automatic compound line is used for producing the item sheet, stamping forming is performed through a kaiser punch press, then blanking is performed, the stamped item sheet is conveyed to an edge cutting station by a forklift and/or other transportation modes, after the edge cutting is completed, the item sheet is conveyed from the edge cutting station to a sampling inspection feeding and discharging compound station 4 for feeding, and then deburring, cleaning and painting processes are performed. Therefore, the continuous composite automatic production line can also be used for processing products which need other processes in the stamping process and the deburring process.
And the selective inspection feeding and discharging composite station 4 between the cleaning machine 5 and the painting furnace 2 enables the painting furnace 2 and the punch 8 not to stop when the burr machine 6 and/or the cleaning machine 5 have faults.
Specifically, an automatic continuous blanking device is arranged at the downstream of the painting furnace 2 along the conveying direction, and falling materials are temporarily stored by using a material caching unit when the tray and/or the pallet are replaced, so that blanking of a production line is not required to be suspended when the material tray and/or the pallet are replaced; and automatic replacement of the tray is realized by arranging the tray transfer device.

Claims (12)

1. The utility model provides a high flexible continuous compound automatic production system suitable for sheet material which characterized in that: the automatic material conveying device sequentially comprises a punching machine (8), a deburring machine (6), a cleaning machine (5) and a paint brushing furnace (2) which are linearly arranged, and material conveying is realized by matching a conveying belt (9) with an AGV (automatic guided vehicle); wherein a sampling inspection feeding and discharging composite station (4) is arranged between the punch (8) and the burr machine (6), and a sampling inspection feeding and discharging composite station (4) is also arranged between the cleaning machine (5) and the paint brushing furnace (2); the feeding end and the discharging end of the feeding and discharging composite station (4) in the spot check further comprise visual detection units (3), and the discharging end of each visual detection unit (3) is further provided with a double-sheet detection unit (7).
2. A highly flexible continuous composite automatic production system for sheet-like materials according to claim 1, characterized in that: the sampling inspection feeding and discharging composite station (4) comprises material rotating and feeding and discharging equipment, the material rotating and feeding and discharging equipment comprises a carrying mechanical arm (10) and a rotating gripper, and the rotating gripper rotates materials so that the materials are placed in the same direction; meanwhile, the carrying mechanical arm (10) drives the rotary gripper to carry the materials on the conveying belt (9) to the material pallet, or the materials on the material pallet are carried to the conveying belt (9).
3. A highly flexible continuous composite automatic production system for sheet-like materials according to claim 2, characterized in that: the grabbing width of the rotary grab is adjustable.
4. A highly flexible continuous composite automatic production system for sheet-like materials according to claim 2, characterized in that: the selective inspection feeding and discharging composite station (4) is provided with a selective inspection platform, and the conveying mechanical arm (10) and the rotary gripper can convey products on the conveying belt (9) to the selective inspection platform at random for monitoring.
5. A highly flexible continuous composite automatic production system for sheet-like materials according to claim 4, characterized in that: a sample feeding station (16) is arranged on the opposite side of the sampling platform, and a carrying mechanical arm (10) and a rotary gripper are arranged above a conveying belt (9) between the sampling platform and the sample feeding station (16); the sampling inspection platform is a slidable platform, can slide to the upper part of the conveying belt (9) from the side of the conveying belt (9), and is positioned below the interactive range of the conveying mechanical arm (10); when mechanical arm (10) is carried the material to the selective examination platform when carrying out the selective examination on, the selective examination platform slides to transmission band (9) top, removes through carrying mechanical arm (10), places on the selective examination platform after rotatory tongs snatch the slice product on transmission band (9), then the selective examination platform slides to transmission band (9) side, carries out quality control to the slice product of extraction.
6. A highly flexible continuous composite automatic production system for sheet-like materials according to claim 1, characterized in that: the visual detection unit (3) comprises an industrial linear array camera and a support frame, the support frame is used for supporting and installing the industrial linear array camera, and the support frame is fixed above and/or below the conveying belt (9) so that the industrial linear array camera can be located above and/or below the conveying belt (9) and can acquire images of the upper surface and/or the lower surface of a sheet product passing through the industrial linear array camera.
7. A highly flexible continuous composite automatic production system for sheet-like materials according to claim 1, characterized in that: when the vision detection unit (3) detects unqualified products, the vision detection unit (3) sends information and transmits the information to the conveying mechanical arm (10), and the conveying mechanical arm (10) eliminates the detected unqualified products from the conveying belt (9).
8. The high flexibility continuous composite automatic production system for sheet material according to claim 6, characterized in that: the visual detection unit (3) is provided with a strip light source for supplementing light to the surface to be detected.
9. The high flexibility continuous composite automatic production system for sheet material according to claim 6, characterized in that: the visual detection unit (3) is provided with a tawny acrylic plate for isolating light.
10. The high flexibility continuous composite automatic production system for sheet material according to claim 6, characterized in that: the visual detection unit (3) analyzes and processes the acquired images through visual processing software, and transmits processing results to the carrying mechanical arm (10), so that the carrying mechanical arm (10) can remove defective sheet materials according to detection results.
11. A highly flexible continuous composite automatic production system for sheet-like materials according to claim 1, characterized in that: two detecting element (7) include mounting bracket and sensor, and the mounting bracket is used for installing the sensor, and the support frame is fixed in the top and the below of transmission band (9) to make the sensor can be located the top and the below of transmission band (9), so that the sensor can sense the thickness of the sheet product of process, judge whether there is the overlap through thickness, when detecting there is the overlap, then need full line or part stop the line to investigate overlap the reason.
12. The high-flexibility continuous composite automatic production system suitable for the sheet materials according to claim 1, characterized in that, along the conveying direction, an automatic continuous blanking device is arranged at the downstream of the painting furnace (2), and a material buffer unit is utilized to temporarily store falling materials when the pallet and/or pallet are replaced, so that the blanking of a production line is not required to be stopped when the pallet and/or pallet are replaced; and, carry out the automatic change of tray through setting up tray transfer device.
CN201922108094.5U 2019-11-29 2019-11-29 High-flexibility continuous composite automatic production system suitable for flaky materials Active CN211516663U (en)

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CN201922108094.5U CN211516663U (en) 2019-11-29 2019-11-29 High-flexibility continuous composite automatic production system suitable for flaky materials

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114488982A (en) * 2022-01-25 2022-05-13 东方电气集团东方电机有限公司 Flexible automatic lamination method based on 5G communication and edge calculation

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114488982A (en) * 2022-01-25 2022-05-13 东方电气集团东方电机有限公司 Flexible automatic lamination method based on 5G communication and edge calculation
CN114488982B (en) * 2022-01-25 2023-06-30 东方电气集团东方电机有限公司 Flexible automatic lamination method based on 5G communication and edge calculation

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