CN211516368U - Device for cutting and shaping two ends of corrugated steel pipe - Google Patents
Device for cutting and shaping two ends of corrugated steel pipe Download PDFInfo
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- CN211516368U CN211516368U CN201921595881.0U CN201921595881U CN211516368U CN 211516368 U CN211516368 U CN 211516368U CN 201921595881 U CN201921595881 U CN 201921595881U CN 211516368 U CN211516368 U CN 211516368U
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Abstract
The utility model provides a device to cutting plastic at corrugated steel pipe both ends, belongs to annular corrugated steel pipe production facility technical field for cut the plastic to corrugated steel pipe both ends edge. The technical scheme is as follows: servo motor and speed reducer install the one side at the main part support, the speed reducer shaft is connected with the driving shaft through the shaft coupling, driving shaft and driven shaft are parallel, driving shaft and driven shaft pass through bearing frame horizontal installation on the main part support, install the gyro wheel on driving shaft and the driven shaft respectively, the ripple steel pipe is placed on the gyro wheel, the cutting gun frame is located the outside at the main part support, the cutting torch is installed on the cutting gun frame, the cutting torch the ripple steel pipe inner wall of placing on with the gyro wheel relatively, the rear portion of cutting torch is connected with plasma cutting equipment. The utility model discloses can cut corrugated steel pipe both ends fast, make corrugated steel pipe both ends parallel and level and with corrugated steel pipe's axial vertical, alleviate workman's intensity of labour greatly, improve cutting quality and cutting efficiency.
Description
Technical Field
The utility model relates to a device of plastic is cut to corrugated steel pipe both ends edge belongs to annular corrugated steel pipe production facility technical field.
Background
The corrugated steel pipe is a novel building material, has the characteristics of good compression resistance and tensile property, and is light in weight and convenient to construct. At present, corrugated steel pipes are widely applied to highways, railways, municipal works and constructional engineering, replace traditional reinforced concrete structures, or are matched with reinforced concrete structures to be used for laying facilities such as tunnels, underground pipe galleries and the like. The annular corrugated steel pipe is one of various corrugated steel pipe structures, one annular corrugated steel pipe is formed by welding and connecting a plurality of sections of corrugated steel pipes, and meanwhile, two ends of one annular corrugated steel pipe are required to be welded with flat flange plates for connecting the two annular corrugated steel pipes. Because the corrugated steel pipes forming the annular corrugated steel pipe need to be welded and connected, and the two ends of the corrugated steel pipe need to be welded with the flat flange plates, the two ends of the corrugated steel pipe need to be cut and shaped after the pipe body of the corrugated steel pipe comes off from the wave pressing machine, so that the edges of the two ends are flush and perpendicular to the axial direction of the corrugated steel pipe, and the corrugated steel pipe is convenient to connect. At present, no special equipment for cutting and shaping the edges of the two ends of the corrugated steel pipe exists, the pipe is directly cut, and the plasma cutting gun is held by personnel for cutting the edges, so that the labor intensity is high, and the quality cannot be guaranteed, so that a device for cutting and shaping the two ends of the corrugated steel pipe is very necessary to be developed and designed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a device of plastic is cut at corrugated steel pipe both ends is provided, and this kind of device can cut corrugated steel pipe both ends, makes corrugated steel pipe both ends parallel and level and with corrugated steel pipe's axial vertical, can adjust the cutting position as required simultaneously to make corrugated steel pipe reach the length that needs.
The technical scheme for solving the technical problems is as follows:
a device for cutting and shaping two ends of a corrugated steel pipe comprises a main body bracket, a servo motor, a speed reducer, a driving shaft and a driven shaft, the gyro wheel, the cutting torch, the cutting gun frame, plasma cutting equipment, the switch board, servo motor and speed reducer are installed in one side of main part support, servo motor is connected with the speed reducer, the speed reducer shaft is connected with the driving shaft through the shaft coupling, driving shaft and driven shaft are parallel, driving shaft and driven shaft pass through bearing frame horizontal installation on the main part support, install the gyro wheel on driving shaft and the driven shaft respectively, the ripple steel pipe is placed on the gyro wheel, the cutting gun frame is located the outside at the main part support, the cutting torch is installed on the cutting gun frame, the ripple steel pipe inner wall of placing on the cutting torch's cutting nozzle and the gyro wheel is relative, the rear portion of cutting torch is connected with plasma cutting equipment, plasma cutting equipment and servo motor are connected with the.
The device of plastic is cut at the aforesaid to ripple steel pipe both ends, the main part support is by angle steel welded cuboid steel frame, and one side of main part support is connected with motor support, and servo motor and speed reducer are installed on motor support, and main part support, motor support, servo motor, speed reducer, driving shaft, driven shaft all are located the geosyncline, and the geosyncline surface is covered by the iron cover board, has the gyro wheel hole on the iron cover board, and the upper portion of gyro wheel exposes in gyro wheel hole top, cuts cut hole in addition on the iron cover board, cuts cut the mouth position of cut hole and cutting torch relatively.
According to the device for cutting and shaping the two ends of the corrugated steel pipe, the water tank is arranged in the ground groove and fixed on the main body support, the water tank is located below the driving shaft and the driven shaft, and the cutting hole in the iron cover plate is opposite to the water tank.
The aforesaid device to corrugated steel pipe both ends cutting plastic, the cutting gun frame is by magnetic chuck, high pole, horizontal telescopic link constitutes, horizontal telescopic link's front end and cutting gun fixed connection, the upper end cover of high pole is equipped with the cross sleeve pipe, the cross sleeve pipe comprises violently pipe and standpipe welding, violently pipe and standpipe respectively with horizontal telescopic link and high pole be sliding fit, horizontal telescopic link's rear end is worn in violently managing, there is the tight bolt in top and the tight connection in horizontal telescopic link top in one side of violently managing, the standpipe suit is on the body of rod of high pole, there is the tight bolt in top and the tight connection in high pole top in one side of standpipe, the lower extreme welding of high pole is above the magnetic chuck, magnetic chuck adsorbs on iron cover plate.
Above-mentioned device to corrugated steel pipe both ends cut plastic, the gyro wheel on driving shaft and the driven shaft is two respectively, and the gyro wheel on the driving shaft is a steel gyro wheel and a nylon gyro wheel, and the steel gyro wheel has wire ground connection, is two nylon gyro wheels on the driven shaft.
The utility model has the advantages that:
the servo motor and the speed reducer of the utility model drive the corrugated steel pipe to rotate through the driving shaft, the driven shaft and the roller; the cutting gun is positioned at one end of the corrugated steel pipe, the cutting gun can cut one end of the rotating corrugated steel pipe, and the cutting gun frame can adjust the height and the horizontal cutting position of the cutting gun to enable the corrugated steel pipe to reach the required length; the main body bracket and other equipment are positioned in the geosyncline, the surface of the geosyncline is covered by an iron cover plate, the upper part of the roller is exposed above a roller hole of the iron cover plate, and the corrugated steel pipe can be directly pushed above the roller; the basin is fixed to the main part support above, and the basin is located the cutting torch below, and cutting torch flame is downward, and smog has been reduced to the water absorption smog.
The utility model relates to a rationally, convenient to use can cut ripple steel pipe both ends fast, make ripple steel pipe both ends parallel and level and with the axial vertical of ripple steel pipe, the cutting torch can need the adjustment cutting position according to the length of ripple steel pipe, has alleviateed workman's intensity of labour greatly, has improved cutting quality and cutting efficiency, can reduce smog during the cutting, has reduced environmental pollution.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a top view of the ironless cover plate overlay of FIG. 1;
fig. 3 is a schematic plan view of an iron cover plate.
The figures are labeled as follows: the cutting machine comprises a main body support 1, a motor support 2, a servo motor 3, a speed reducer 4, a driving shaft 5, a driven shaft 6, a bearing seat 7, a roller 8, a cutting gun 9, a cutting gun frame 10, plasma cutting equipment 11, a control cabinet 12, a ground groove 13, an iron cover plate 14, a roller hole 15, a cutting hole 16, a water groove 17, a magnetic suction cup 18, a height rod 19, a horizontal telescopic rod 20, a steel roller 21, a nylon roller 22, a corrugated steel pipe 23, a cutting line 24 and a cutting part 25.
Detailed Description
The utility model discloses constitute by main part support 1, motor support 2, servo motor 3, speed reducer 4, driving shaft 5, driven shaft 6, bearing frame 7, gyro wheel 8, cutting gun 9, cutting gun frame 10, plasma cutting equipment 11, switch board 12, iron cover board 14, basin 17.
The drawing shows that the main body support 1 is a cuboid steel frame welded by angle steel and channel steel, one side of the main body support 1 is connected with a motor support 2, and a servo motor 3 and a speed reducer 4 are installed on the motor support 2. Servo motor 3 is connected with speed reducer 4, and the speed reducer shaft is connected with driving shaft 5 through the shaft coupling, and driving shaft 5 is parallel with driven shaft 6, and driving shaft 5 and driven shaft 6 pass through bearing frame 7 horizontal installation on main part support 1, install gyro wheel 8 on driving shaft 5 and the driven shaft 6 respectively, and corrugated steel pipe 23 places on gyro wheel 8, and servo motor 3 and speed reducer 4 pass through driving shaft 5, driven shaft 6, gyro wheel 8 drive corrugated steel pipe 23 and rotate. The servo motor 3 is connected with a control cabinet 12.
The drawing shows that the cutting gun rack 10 is positioned at the outer side of the main body support 1, the cutting gun 9 is installed on the cutting gun rack 10, the cutting nozzle of the cutting gun 9 is opposite to the inner wall of the corrugated steel pipe 23 placed on the roller 8, the rear part of the cutting gun 9 is connected with the plasma cutting equipment 11, and the plasma cutting equipment 11 is connected with the control cabinet 12. When the corrugated steel pipe 23 rotates, the pipe wall of the corrugated steel pipe 23 and the cutting tip of the cutting gun 9 generate relative motion, and the cutting gun 9 cuts the pipe wall of the corrugated steel pipe 23.
The cutting gun 9 is shown in the figures as being adjustable in height and horizontal cutting position on the cutting gun carrier 10. The cutting gun rack 10 is composed of a magnetic suction cup 18, a height rod 19 and a horizontal telescopic rod 20. Front end and cutting gun 9 fixed connection of horizontal telescopic rod 20, the upper end cover of high pole 19 is equipped with the cross sleeve pipe, the cross sleeve pipe comprises violently pipe and standpipe welding, violently pipe and standpipe respectively with horizontal telescopic rod 20 and high pole 19 be sliding fit, horizontal telescopic rod 20's rear end is worn in violently managing, there is the tight bolt in top and is tightly connected with horizontal telescopic rod 20 top in one side of violently pipe, the standpipe suit is on high pole 19's the body of rod, there is the tight bolt in top and is tightly connected with high pole 19 top in one side of standpipe, the 19 lower extremes of high pole welds above magnetic chuck 18, magnetic chuck 18 adsorbs on iron cover plate 14. When the cutting gun is used, the vertical pipe of the cross sleeve can move up and down on the height rod 19, and the up-and-down height of the cutting gun 9 is adjusted; the horizontal telescopic rod 20 can move left and right in the transverse tube of the cross sleeve to adjust the horizontal cutting position of the cutting gun 9.
The figure shows that two rollers 8 are respectively arranged on the driving shaft 5 and the driven shaft 6, the roller 8 on the driving shaft 5 is a steel roller and a nylon roller, the steel roller is grounded through a lead, and the driven shaft 6 is provided with two nylon rollers.
The drawing shows that a geosyncline 13 is arranged on the site of cutting the corrugated steel pipe 23, the periphery and the bottom surface of the geosyncline 13 are of a concrete structure, a main body support 1, a motor support 2, a servo motor 3, a speed reducer 4, a driving shaft 5 and a driven shaft 6 are all positioned in the geosyncline 13, the surface of the geosyncline 13 is covered by an iron cover plate 14, an iron cover plate 14 is provided with a roller hole 15, the upper part of a roller 8 is exposed above the roller hole 15, the iron cover plate 14 is also provided with a cutting hole 16, and the cutting hole 16 is opposite to the cutting nozzle of a cutting gun 9. By adopting the structure of the ground groove 13, the field is clean and tidy, and particularly, the corrugated steel pipe 23 can directly roll on the roller 8 of the iron cover plate 14, so that the method is very convenient, and the process and equipment for hoisting the corrugated steel pipe 23 are omitted.
In the figure, a water tank 17 is shown in the ground groove 13, the water tank 17 is fixed on the main body support 1, the water tank 17 is positioned below the driving shaft 5 and the driven shaft 6, and the cutting hole 16 on the iron cover plate 14 is opposite to the water tank 17. When cutting, the flame of the cutting gun 9 is downward, the flame penetrates through the cutting hole 16, the water in the water tank 17 can absorb smoke, and the environmental pollution is reduced.
The utility model discloses a use as follows:
first, cut lines 24 are drawn at both ends of the corrugated steel pipe 23 cut and shaped, and the corrugated steel pipe 23 is manually rolled on the rollers 8 of the iron cover plate 14 such that the cut lines 24 of the corrugated steel pipe 23 are opposed to the cut holes 16 of the iron cover plate 14 and the cut portions 25 of the corrugated steel pipe 23 are positioned outside the cut holes 16.
Then, the magnetic suction cup 18 of the cutting gun rack 10 is adsorbed on the plate surface of the iron cover plate 14, the vertical pipe of the cross sleeve is moved at the position of the height rod 19, the vertical height of the cutting gun 9 is adjusted, then the horizontal telescopic rod 20 provided with the cutting gun 9 is placed into the corrugated steel pipe 23, the cutting gun 9 is aligned to the direction of the cutting hole 16, the horizontal telescopic rod 20 is moved in the horizontal pipe of the cross sleeve, the cutting nozzle of the cutting gun 9 at the front end of the horizontal telescopic rod 20 is positioned above the cutting hole 16, and the cutting nozzle is vertically opposite to the cutting line 24 on the inner wall of the corrugated steel pipe 23.
The servo motor 3 is started through the control cabinet 12, the servo motor 3 and the speed reducer 4 drive the corrugated steel pipe 23 to rotate through the driving shaft 5, the driven shaft 6 and the roller 8, and the pipe wall of the corrugated steel pipe 23 and a cutting nozzle of the cutting gun 9 move relatively.
The plasma cutting equipment 11 is started through the control cabinet 12, the cutting gun 9 cuts the pipe wall of the corrugated steel pipe 23, and after the corrugated steel pipe 23 rotates for a circle, the edge cutting and shaping at one end of the corrugated steel pipe 23 is completed.
The servo motor 3 and the plasma cutting equipment 11 are stopped through the control cabinet 12, the cutting gun rack 10 is moved to the other end of the corrugated steel pipe 23, the magnetic suction disc 18 of the cutting gun rack 10 is adsorbed on the plate surface of the iron cover plate 14, and the height and the horizontal position of the cutting gun rack 10 are repeatedly adjusted, so that the cutting nozzle of the cutting gun 9 is vertically opposite to the cutting line 24 at the other end of the corrugated steel pipe 23.
And the servo motor 3 and the plasma cutting equipment 11 are started again, and the other end of the corrugated steel pipe 23 is cut and shaped.
And after the cutting is finished, stopping the servo motor 3 and the plasma cutting equipment 11, pushing the corrugated steel pipe 23 subjected to cutting and shaping down the roller 8, rolling or hoisting to a welding process, and carrying out the next welding work.
The utility model discloses an embodiment as follows:
the length of the geosyncline 13 is 1700mm, the width thereof is mm, and the depth thereof is 700 mm;
the main body bracket 1 is made by welding angle steel and channel steel, and has the length of 1200mm, the width of 839mm and the height of 600 mm;
the servo motor 3 is a lcmt-15loz-130mo6025 servo motor;
the speed reducer 4 is a cycloidal pin gear speed reducer, and the model is a BWD planetary pin gear speed reducer;
the diameter of the driving shaft 5 is 80mm, and the length is 1350 mm;
the diameter of the driven shaft 6 is 80mm, and the length is 1184 mm;
the bearing model of the bearing seat 7 is UCP210
The diameter of the roller 8 is 250 mm;
the cutting gun 9 is of type P80;
the plasma cutting apparatus 11 is of the model LGK-120N;
the thickness of the iron cover plate 14 is 10mm, the length is 1800mm, and the width is 1300 mm;
the water tank 17 has a length of 900mm, a width of 700mm and a height of 400 mm;
the corrugated steel pipe 23 has a diameter of 2000mm and a length of 800 mm.
Claims (5)
1. The utility model provides a device to corrugated steel pipe both ends cutting plastic which characterized in that: the plasma cutting machine comprises a main body support (1), a servo motor (3), a speed reducer (4), a driving shaft (5), a driven shaft (6), a roller (8), a cutting gun (9), a cutting gun frame (10), plasma cutting equipment (11) and a control cabinet (12), wherein the servo motor (3) and the speed reducer (4) are arranged on one side of the main body support (1), the servo motor (3) is connected with the speed reducer (4), the speed reducer shaft is connected with the driving shaft (5) through a coupler, the driving shaft (5) is parallel to the driven shaft (6), the driving shaft (5) and the driven shaft (6) are horizontally arranged on the main body support (1) through a bearing seat (7), the roller (8) is respectively arranged on the driving shaft (5) and the driven shaft (6), a corrugated steel pipe (23) is arranged on the roller (8), the cutting gun frame (10) is positioned on the outer side of, cutting gun (9) is installed on cutting gun frame (10), and the cutting torch of cutting gun (9) is relative with ripple steel pipe (23) inner wall that places on gyro wheel (8), and the rear portion of cutting gun (9) is connected with plasma cutting equipment (11), and plasma cutting equipment (11) and servo motor (3) are connected with switch board (12) respectively.
2. The device for cutting and shaping the two ends of the corrugated steel pipe as claimed in claim 1, wherein: main part support (1) is by angle steel welded cuboid steel frame, one side of main part support (1) is connected with motor support (2), install on motor support (2) servo motor (3) and speed reducer (4), main part support (1), motor support (2), servo motor (3), speed reducer (4), driving shaft (5), driven shaft (6) all are located geosyncline (13), geosyncline (13) surface is covered by iron cover board (14), there are gyro wheel hole (15) on iron cover board (14), the upper portion of gyro wheel (8) exposes in gyro wheel hole (15) top, cut hole (16) in addition on iron cover board (14), cut hole (16) are relative with the cutting nozzle position of cutting torch (9).
3. The device for cutting and shaping the two ends of the corrugated steel pipe as claimed in claim 2, wherein: a water tank (17) is arranged in the geosyncline (13), the water tank (17) is fixed on the main body support (1), the water tank (17) is located below the driving shaft (5) and the driven shaft (6), and the cutting hole (16) in the iron cover plate (14) is opposite to the water tank (17).
4. The device for cutting and shaping the two ends of the corrugated steel pipe as claimed in claim 1, wherein: cutting gun rack (10) is by magnetic force sucking disc (18), high pole (19), horizontal telescopic rod (20) are constituteed, the front end and cutting gun (9) fixed connection of horizontal telescopic rod (20), the upper end cover of high pole (19) is equipped with the cross sleeve pipe, the cross sleeve pipe comprises violently pipe and standpipe welding, violently pipe and standpipe respectively with horizontal telescopic rod (20) and high pole (19) be sliding fit, the rear end of horizontal telescopic rod (20) is worn in violently managing, there is the tight bolt in top and is tightly connected with horizontal telescopic rod (20) top in one side of violently pipe, the standpipe suit is on the body of rod of high pole (19), there is the tight bolt in top and is tightly connected with high pole (19) top in one side of standpipe, the lower extreme welding of high pole (19) is above magnetic force sucking disc (18), magnetic force sucking disc (18) adsorb on iron cover board (14).
5. The device for cutting and shaping the two ends of the corrugated steel pipe as claimed in claim 1, wherein: the two idler wheels (8) on the driving shaft (5) and the driven shaft (6) are respectively two, the idler wheels (8) on the driving shaft (5) are a steel idler wheel (21) and a nylon idler wheel (22), the steel idler wheel (21) is grounded through a lead, and the two nylon idler wheels (22) are arranged on the driven shaft (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921595881.0U CN211516368U (en) | 2019-09-24 | 2019-09-24 | Device for cutting and shaping two ends of corrugated steel pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921595881.0U CN211516368U (en) | 2019-09-24 | 2019-09-24 | Device for cutting and shaping two ends of corrugated steel pipe |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211516368U true CN211516368U (en) | 2020-09-18 |
Family
ID=72461211
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921595881.0U Active CN211516368U (en) | 2019-09-24 | 2019-09-24 | Device for cutting and shaping two ends of corrugated steel pipe |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211516368U (en) |
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2019
- 2019-09-24 CN CN201921595881.0U patent/CN211516368U/en active Active
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