CN211515228U - Intelligent bobbin yarn sorting device - Google Patents
Intelligent bobbin yarn sorting device Download PDFInfo
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- CN211515228U CN211515228U CN201922254519.3U CN201922254519U CN211515228U CN 211515228 U CN211515228 U CN 211515228U CN 201922254519 U CN201922254519 U CN 201922254519U CN 211515228 U CN211515228 U CN 211515228U
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Abstract
The utility model relates to the technical field of automatic detection in the textile industry, in particular to an intelligent bobbin yarn sorting device, which comprises a frame; the first transmission mechanism is arranged on the rack; the first sorting system includes: the sorting box is arranged on the rack; the lower part of the sorting box is provided with a channel; the first light source is arranged in the sorting box and emits ultraviolet light; the first photoelectric switch is arranged at the inlet of the channel; the first image acquisition unit is arranged in the sorting box, and the rejecting mechanism is arranged on the rack and positioned at an outlet of the channel; the second sorting system includes: the bracket is arranged on the rack; the second light source is arranged on the bracket and used for projecting light rays to the cone yarn on the first transmission mechanism; the photoelectric switch II is arranged on the rack and is positioned between the bracket and the sorting box; the second image acquisition unit is arranged on the bracket; the sorting mechanism is positioned on the rear side of the bracket; the control system is arranged on the frame. Adopt the utility model discloses can improve the letter sorting efficiency to the section of thick bamboo yarn.
Description
Technical Field
The utility model relates to an automatic technical field that detects of textile industry relates to a section of thick bamboo yarn intelligence sorting device by it.
Background
In recent years, the problem of foreign matter (e.g., plastics, human and animal hair, etc.) mixed in textile materials such as cotton and wool has been remarkably raised. Foreign impurities mixed in the textile raw material not only affect the quality grade of the textile raw material, but also bring serious problems to subsequent textile processing. For example, when foreign impurities enter a textile printing and dyeing process, defects such as defects and breakpoints which cannot be dyed appear on the surface of the textile, and the quality grade of the textile is seriously affected; for another example, the textile raw material mixed with foreign impurities can cause yarn breakage and knotting in the spinning process, which affects the production efficiency.
Because section of thick bamboo dysmorphism foreign matter can present the characteristic different with the yarn under ultraviolet irradiation, so special-shaped yarn detects mainly to rely on ultraviolet lamp to carry out artifical the detection at present, rejects unqualified section of thick bamboo yarn to sort out different types of section of thick bamboo yarn, in order to satisfy different application demand. However, manual sorting is labor-intensive and inefficient, and spinning workers are exposed to ultraviolet light for a long time, causing great damage to the bodies of the workers.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides a section of thick bamboo yarn intelligence sorting device, main aim at improves the letter sorting efficiency to the section of thick bamboo yarn, improves the letter sorting effect.
In order to achieve the above object, the utility model mainly provides the following technical scheme:
the embodiment of the utility model provides an intelligent bobbin yarn sorting device, which comprises a frame, a first transmission mechanism, a first sorting system, a second sorting system and a control system;
the first transmission mechanism is arranged on the rack and used for horizontally conveying the cone yarns;
the first sorting system comprises: the automatic sorting device comprises a sorting box, a first light source, a first photoelectric switch, a first image acquisition unit and a rejecting mechanism;
the sorting box is fixedly arranged on the rack; the conveying mechanism is positioned above the first conveying mechanism; the lower part of the sorting box is provided with a channel, and the cone yarns to be sorted are conveyed by the first conveying mechanism to pass through the sorting box;
the first light source is arranged in the sorting box and is positioned on the side wall in the sorting box; the first light source emits ultraviolet light;
the photoelectric switch I is arranged at the inlet of the channel and used for sending a signal when the cheese passes through;
the first image acquisition unit is arranged in the sorting box, is positioned above the first transmission mechanism and is used for acquiring image information of the cone yarns in the sorting box;
the removing mechanism is arranged on the rack, is positioned at an outlet of the channel and is used for removing the cone yarns which do not meet the conditions;
the second sorting system comprises: the device comprises a bracket, a second light source, a photoelectric switch II, a second image acquisition unit and a sorting mechanism;
the bracket is fixedly arranged on the rack;
the second light source is fixedly arranged on the bracket and used for projecting light rays to the cone yarn on the first transmission mechanism;
the photoelectric switch II is fixedly arranged on the rack and positioned between the bracket and the sorting box so as to send a signal when the cone yarn passes through;
the second image acquisition unit is arranged on the bracket and used for acquiring the image information of the cone yarns in the sorting box;
the sorting mechanism is arranged on the rack, is positioned at the rear side of the bracket and is used for sorting the cone yarns with different specifications;
the control system is arranged on the rack and is respectively electrically connected with the first transmission mechanism, the first photoelectric switch, the first image acquisition unit, the rejecting mechanism, the second photoelectric switch, the second image acquisition unit and the sorting mechanism so as to acquire data of the first transmission mechanism, the first photoelectric switch, the first image acquisition unit, the second photoelectric switch and the second image acquisition unit, analyze the data and send signals to the rejecting mechanism and the sorting mechanism.
Further, the second light source is located between the second image acquisition unit and the first transmission mechanism;
the second light source is an annular LED lamp with a set diameter.
Further, the rejection mechanism includes: the cylinder I and the collecting mechanism;
the first air cylinder is fixedly arranged on the rack and positioned on one side of the first transmission mechanism;
the cylinder I is connected with the control system and is controlled by the control system to act so as to push out the bobbin yarn which does not meet the conditions on the transmission mechanism I;
the collecting mechanism is fixedly arranged on the rack and located on the other side of the first transmission mechanism and used for collecting the cone yarn pushed out of the first transmission mechanism by the first air cylinder.
Further, the sorting mechanism includes: a second cylinder and a second transmission mechanism;
the second air cylinder is fixedly arranged on the rack and is positioned on one side of the first transmission mechanism; the second air cylinder is electrically connected with the control system and is controlled by the control system to act so as to push out the cone yarn on the first transmission mechanism;
the second transmission mechanism is fixedly arranged on the rack and positioned on the other side of the first transmission mechanism and used for receiving the cone yarn pushed out by the second air cylinder and conveying the cone yarn to a specified position.
Further, the number of the second cylinders is multiple; the second cylinders are arranged at intervals along the transmission direction of the first transmission mechanism;
the number of the second transmission mechanisms is multiple; the second conveying mechanisms and the second air cylinders are arranged in a one-to-one correspondence mode to sort the cone yarns with different specifications.
Further, the sorting box is made of light-tight materials;
and guide plates are arranged on two sides of the inlet of the channel and used for guiding the cone yarns on the first transmission mechanism into the channel.
Furthermore, left and right adjusting plates are arranged on two sides of the channel; the left and right adjusting plates are arranged on the outer wall of the sorting box and can slide left and right relative to the sorting box to adjust the width of the channel.
Further, the upside of passageway is provided with upper and lower regulating plate, upper and lower regulating plate sets up on the outer wall of letter sorting case, can be relative the letter sorting case slides from top to bottom, in order to adjust the height of passageway.
Further, the first conveying mechanism is a conveying belt.
Further, the second conveying mechanism is a conveying belt.
Borrow by above-mentioned technical scheme, the utility model discloses section of thick bamboo yarn intelligence sorting device has following advantage at least:
can improve the letter sorting efficiency to the section of thick bamboo yarn, improve the letter sorting effect.
The above description is only an overview of the technical solution of the present invention, and in order to make the technical means of the present invention clearer and can be implemented according to the content of the description, the following detailed description is made with reference to the preferred embodiments of the present invention and accompanying drawings.
Drawings
Fig. 1 is the embodiment of the utility model provides a cheese intelligent sorting device's schematic diagram.
Shown in the figure:
the automatic sorting machine comprises a rack 1, a transmission mechanism 2, a first sorting system 3, a photoelectric switch 1 3, a first light source 3-2, a sorting box 3-3, a first image acquisition unit 3-4, a rejection mechanism 3-5, a second sorting system 4-1, a support 4-2, a photoelectric switch two 4-2, a second image acquisition unit 4-3, a second light source 4-4 and a sorting mechanism 4-5.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the intended purpose of the present invention, the following detailed description is given with reference to the accompanying drawings and preferred embodiments, in order to explain the detailed embodiments, structures, features and effects of the present invention. In the following description, different "one embodiment" or "an embodiment" refers to not necessarily the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.
As shown in fig. 1, an embodiment of the present invention provides an intelligent sorting device for cone yarns, which includes a frame 1, a first conveying mechanism 2, a first sorting system 3, a second sorting system 4 and a control system;
the first transmission mechanism 2 is arranged on the rack 1 and used for horizontally conveying the cone yarns; preferably, the first transmission mechanism 2 is a conveying belt, and the cheese is horizontally conveyed on the conveying belt; the first conveying mechanism 2 is used for uniform speed transportation.
The first sorting system 3 comprises: the system comprises a sorting box 3-3, a first light source 3-2, a first photoelectric switch 3-1, a first image acquisition unit 3-4 and a rejection mechanism 3-5; the sorting box 3-3 is fixedly arranged on the rack 1; the conveying mechanism is positioned above the first conveying mechanism 2; preferably, the sorting boxes 3-3 are made of opaque materials so as to reduce the influence of natural light on image acquisition;
the lower part of the sorting box 3-3 is provided with a channel, and the cone yarns to be sorted are conveyed by the conveying mechanism I2 to pass through the sorting box 3-3 through the channel; and guide plates are arranged on two sides of the inlet of the channel and used for guiding the cone yarns on the first transmission mechanism 2 into the channel.
The first light source 3-2 is arranged in the sorting box 3-3 and is positioned on the side wall in the sorting box 3-3; the first light source 3-2 is plural; the first light sources 3-2 are respectively arranged on the side walls of the sorting boxes 3-3; the plurality of first light sources 3-2 are preferably arranged on different side walls; can be arranged at different heights on the same side wall; the first light source 3-2 emits ultraviolet light; the wavelength of the ultraviolet light is shorter than that of visible light, the ultraviolet light has higher penetrating power than that of common visible light, fine impurities can be found more easily, and impurity images can be acquired by the first image acquisition units 3-4 easily;
the photoelectric switch I3-1 is arranged at the inlet of the channel to send out a signal when the cheese passes by so as to determine the position of the cheese and transmit the signal to a control system; the control system controls the first image acquisition unit 3-4 to act; the first image acquisition unit 3-4 is arranged in the sorting box and positioned above the first transmission mechanism 2 and is used for acquiring image information of the cone yarns in the sorting box 3-3; image data acquired by the first image acquisition unit 3-4 are transmitted to a control system, and are analyzed by the control system to give an instruction whether the eliminating mechanism 3-5 is eliminated or not;
the removing mechanism 3-5 is arranged on the frame 1, is positioned at the outlet of the channel and is used for removing the cone yarns which do not meet the conditions; the rejecting mechanism 3-5 receives instruction information of a control system as a response;
the second sorting system 4 further sorts and sorts the package yarn passing through the first sorting system 3. The second sorting system 4 comprises: the device comprises a bracket 4-1, a second light source 4-4, a photoelectric switch II 4-2, a second image acquisition unit 4-3 and a sorting mechanism 4-5; the bracket 4-1 is fixedly arranged on the frame 1; the bracket 4-1 is a frame structure; the bracket 4-1 can be welded on the frame 1; the second light source 4-4 is fixedly arranged on the bracket 4-1 and used for projecting light rays to the cone yarn on the transmission mechanism I2; the photoelectric switch II 4-2 is fixedly arranged on the rack 1 and positioned between the bracket 4-1 and the sorting box 3-3 so as to send a signal when the cone yarn passes through; the control system collects signals through a second photoelectric switch 4-2; preferably, the second light source 4-4 is positioned between the second image acquisition unit 4-3 and the transmission mechanism one 2; the second light source 4-4 is an annular LED lamp of a set diameter. The diameter of the ring shape of the second light source 4-4 can be determined more than the diameter of the package, which is larger than the diameter of the package.
The second image acquisition unit 4-3 is arranged on the bracket 4-1 and is used for acquiring the image information of the cone yarns in the sorting box 3-3; the second image acquisition unit 4-3 transmits the acquired clear pictures of the bobbin yarn tubes to the control system, the control system identifies the types of the bobbin yarns, the control system sends instructions to the sorting mechanism 4-5, and the sorting mechanism 4-5 pushes the corresponding bobbin yarns to the corresponding transmission mechanism II to finish the classification of the bobbin yarns.
The sorting mechanism 4-5 is arranged on the rack 1 and is positioned at the rear side of the support 4-1, and is used for sorting the cone yarns with different specifications so as to sort the cone yarns according to the color and the texture of the yarn tubes. The second image acquisition unit 4-3 is responsible for acquiring clear images of the cone yarn tube.
The sorting mechanism 4-5 includes: a second cylinder and a second transmission mechanism; the second air cylinder is fixedly arranged on the rack 1 and is positioned on one side of the first transmission mechanism 2; the second air cylinder is electrically connected with the control system and is controlled by the control system to act so as to push out the cone yarn on the first transmission mechanism 2; the second transmission mechanism is fixedly arranged on the rack 1 and positioned on the other side of the first transmission mechanism 2, and is used for receiving the cone yarn pushed out by the second cylinder and conveying the cone yarn to a specified position. Preferably, the second conveying mechanism is a conveying belt. More preferably, the number of the second cylinders is multiple; the second cylinders are arranged at intervals along the transmission direction of the first transmission mechanism 2; the second transmission mechanism is multiple; the second transmission mechanisms and the second air cylinders are arranged in a one-to-one correspondence mode to sort the cone yarns with different specifications and classify the cone yarns with different specifications;
the control system is arranged on the rack 1, and is respectively electrically connected with the first transmission mechanism 2, the first photoelectric switch 3-1, the first image acquisition unit 3-4, the rejection mechanism 3-5, the second photoelectric switch 4-2, the second image acquisition unit 4-3 and the sorting mechanism 4-5 so as to acquire data of the first transmission mechanism 2, the first photoelectric switch 3-1, the first image acquisition unit 3-4, the second photoelectric switch 4-2 and the second image acquisition unit 4-3, analyze the data and send signals to the rejection mechanism 3-5 and the sorting mechanism 4-5. An algorithm program is built in the control system. Comprises a cone yarn detection algorithm and a cone yarn classification algorithm. (1) Bobbin yarn detection algorithm: the cone yarn detection algorithm is written by adopting a python programming language, firstly, the collected cone yarn picture is subjected to image preprocessing, and then the trained convolutional neural network is used for judging the special-shaped yarn, so that the high precision of the special-shaped yarn identification can be ensured. (2) Bobbin yarn classification algorithm: the cone yarn detection algorithm is written by adopting python programming language, a tensierflow deep learning framework is applied, and a convolutional neural network is utilized to train and learn the cone yarn tube collected in advance, so that the high accuracy of special-shaped yarn identification is ensured.
The utility model discloses an embodiment provides a section of thick bamboo yarn intelligence sorting device can improve the letter sorting efficiency to the section of thick bamboo yarn, improves the letter sorting effect.
As a preference of the above embodiment, the rejecting mechanism 3-5 includes: the cylinder I and the collecting mechanism; the first air cylinder is fixedly arranged on the rack 1 and is positioned on one side of the first transmission mechanism 2; the cylinder I is connected with the control system and is controlled by the control system to act so as to push out the cone yarn which does not meet the conditions on the transmission mechanism I2; the collecting mechanism is fixedly arranged on the rack 1 and located on the other side of the first transmission mechanism 2 and used for collecting the cone yarns pushed out of the first transmission mechanism 2 by the first cylinder, and the collecting mechanism is quick in response and convenient to control.
As a preference of the above embodiment, left and right adjusting plates are provided on both sides of the passage; the left and right adjusting plates are arranged on the outer wall of the sorting box 3-3 and can slide left and right relative to the sorting box 3-3 so as to adjust the width of the channel.
Preferably, the upper side of the passage is provided with upper and lower adjusting plates which are provided on the outer wall of the sorting box 3-3 to be capable of sliding up and down with respect to the sorting box 3-3 to adjust the height of the passage.
Further still, although the terms first, second, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another. For example, a first element could be termed a second element, and, similarly, a second element could be termed a first element, with such terms being used only to distinguish one element from another. Without departing from the scope of the exemplary embodiments. Similarly, the terms first, second, etc. do not denote any order or order, but rather the terms first, second, etc. are used to distinguish one element from another. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, and any simple modification, equivalent change and modification made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.
Claims (10)
1. An intelligent bobbin yarn sorting device is characterized by comprising a rack, a first transmission mechanism, a first sorting system, a second sorting system and a control system;
the first transmission mechanism is arranged on the rack and used for horizontally conveying the cone yarns;
the first sorting system comprises: the automatic sorting device comprises a sorting box, a first light source, a first photoelectric switch, a first image acquisition unit and a rejecting mechanism;
the sorting box is fixedly arranged on the rack; the conveying mechanism is positioned above the first conveying mechanism; the lower part of the sorting box is provided with a channel, and the cone yarns to be sorted are conveyed by the first conveying mechanism to pass through the sorting box;
the first light source is arranged in the sorting box and is positioned on the side wall in the sorting box; the first light source emits ultraviolet light;
the photoelectric switch I is arranged at the inlet of the channel and used for sending a signal when the cheese passes through;
the first image acquisition unit is arranged in the sorting box, is positioned above the first transmission mechanism and is used for acquiring image information of the cone yarns in the sorting box;
the removing mechanism is arranged on the rack, is positioned at an outlet of the channel and is used for removing the cone yarns which do not meet the conditions;
the second sorting system comprises: the device comprises a bracket, a second light source, a photoelectric switch II, a second image acquisition unit and a sorting mechanism;
the bracket is fixedly arranged on the rack;
the second light source is fixedly arranged on the bracket and used for projecting light rays to the cone yarn on the first transmission mechanism;
the photoelectric switch II is fixedly arranged on the rack and positioned between the bracket and the sorting box so as to send a signal when the cone yarn passes through;
the second image acquisition unit is arranged on the bracket and used for acquiring the image information of the cone yarns in the sorting box;
the sorting mechanism is arranged on the rack, is positioned at the rear side of the bracket and is used for sorting the cone yarns with different specifications;
the control system is arranged on the rack and is respectively electrically connected with the first transmission mechanism, the first photoelectric switch, the first image acquisition unit, the rejecting mechanism, the second photoelectric switch, the second image acquisition unit and the sorting mechanism so as to acquire data of the first transmission mechanism, the first photoelectric switch, the first image acquisition unit, the second photoelectric switch and the second image acquisition unit, analyze the data and send signals to the rejecting mechanism and the sorting mechanism.
2. The intelligent bobbin yarn sorting device according to claim 1,
the second light source is positioned between the second image acquisition unit and the first transmission mechanism;
the second light source is an annular LED lamp with a set diameter.
3. The intelligent bobbin yarn sorting device according to claim 1,
the rejection mechanism includes: the cylinder I and the collecting mechanism;
the first air cylinder is fixedly arranged on the rack and positioned on one side of the first transmission mechanism;
the cylinder I is connected with the control system and is controlled by the control system to act so as to push out the bobbin yarn which does not meet the conditions on the transmission mechanism I;
the collecting mechanism is fixedly arranged on the rack and located on the other side of the first transmission mechanism and used for collecting the cone yarn pushed out of the first transmission mechanism by the first air cylinder.
4. The intelligent bobbin yarn sorting device according to claim 1,
the sorting mechanism includes: a second cylinder and a second transmission mechanism;
the second air cylinder is fixedly arranged on the rack and is positioned on one side of the first transmission mechanism; the second air cylinder is electrically connected with the control system and is controlled by the control system to act so as to push out the cone yarn on the first transmission mechanism;
the second transmission mechanism is fixedly arranged on the rack and positioned on the other side of the first transmission mechanism and used for receiving the cone yarn pushed out by the second air cylinder and conveying the cone yarn to a specified position.
5. The intelligent bobbin yarn sorting device according to claim 4,
the number of the second cylinders is multiple; the second cylinders are arranged at intervals along the transmission direction of the first transmission mechanism;
the number of the second transmission mechanisms is multiple; the second conveying mechanisms and the second air cylinders are arranged in a one-to-one correspondence mode to sort the cone yarns with different specifications.
6. The intelligent bobbin yarn sorting device according to claim 1,
the sorting box is made of light-tight materials;
and guide plates are arranged on two sides of the inlet of the channel and used for guiding the cone yarns on the first transmission mechanism into the channel.
7. The intelligent bobbin yarn sorting device according to claim 6,
a left adjusting plate and a right adjusting plate are arranged on two sides of the channel; the left and right adjusting plates are arranged on the outer wall of the sorting box and can slide left and right relative to the sorting box to adjust the width of the channel.
8. The intelligent bobbin yarn sorting device according to claim 7,
the upside of passageway is provided with upper and lower regulating plate, upper and lower regulating plate sets up on the outer wall of letter sorting case, can be relative the letter sorting case slides from top to bottom to adjust the height of passageway.
9. The intelligent bobbin yarn sorting device according to claim 1,
the first transmission mechanism is a conveying belt.
10. The intelligent bobbin yarn sorting device according to claim 4,
and the second transmission mechanism is a conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922254519.3U CN211515228U (en) | 2019-12-16 | 2019-12-16 | Intelligent bobbin yarn sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922254519.3U CN211515228U (en) | 2019-12-16 | 2019-12-16 | Intelligent bobbin yarn sorting device |
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| Publication Number | Publication Date |
|---|---|
| CN211515228U true CN211515228U (en) | 2020-09-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922254519.3U Expired - Fee Related CN211515228U (en) | 2019-12-16 | 2019-12-16 | Intelligent bobbin yarn sorting device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113546857A (en) * | 2021-07-27 | 2021-10-26 | 西安工程大学 | Cotton color sorting device |
-
2019
- 2019-12-16 CN CN201922254519.3U patent/CN211515228U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113546857A (en) * | 2021-07-27 | 2021-10-26 | 西安工程大学 | Cotton color sorting device |
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Granted publication date: 20200918 Termination date: 20211216 |