CN211495812U - Automatic bead filling machine suitable for gravity blanket processing - Google Patents

Abstract

The utility model relates to an automatic bead filling machine suitable for processing a gravity blanket, which comprises a workbench, a bead containing box, an automatic material conveying mechanism and an automatic material taking mechanism; automatic defeated material mechanism is including setting up slide rail and the sliding connection who keeps away from one side mutually at workstation and flourishing pearl case upper surface moving frame on the slide rail, moving frame establishes to C shape, moving frame's opening is downward, the spout has been seted up to moving frame upper surface, automatic extracting device includes sliding connection telescopic cylinder on the spout, set up telescopic cylinder piston rod end portion get the material pole and be used for the drive telescopic cylinder gliding drive arrangement, telescopic cylinder's piston rod is vertical downwards, it is provided with a plurality of bead holes to get material pole bottom surface, bead hole top is provided with the dislocation board. The utility model discloses have the effect that promotes degree of automation, effectively improves work efficiency and use manpower sparingly.

Description

Automatic bead filling machine suitable for gravity blanket processing

Technical Field

The utility model belongs to the technical field of the technique of gravity blanket processing equipment and specifically relates to an automatic irritate pearl machine suitable for processing of gravity blanket.

Background

The gravity blanket is a blanket which is added with a proper amount of granular objects with certain weight, such as glass beads, plastic beads or ceramic beads, and the weight of the blanket is obviously improved. The gravity blanket stimulates each pressure point on the body of a user by using a deep contact pressure principle, increases the levels of serotonin and melatonin of the human body, and reduces the heart rate and the blood pressure, so that the nervous system of the user is relaxed, the emotion is relieved, and more efficient sleep is achieved. The gravity blanket has gradually started to prevail in the Chinese area in recent years.

In the production process of the gravity blanket, a proper amount of beads with a certain weight are required to be added into the blanket, so that the effect of improving the weight of the gravity blanket is realized.

Referring to fig. 1, the existing gravity blanket processing bead filling process is generally manual operation, the processing equipment comprises a horizontally placed workbench 1, a bead containing box 2 arranged in parallel with the workbench 1 and a material taking rod 3, the material taking rod 3 is semi-cylindrical, and bead containing grooves 31 are arranged in the middle at intervals. The specific process is that a plurality of parallel stitches are sewn on the upper and lower cloth parts of the gravity blanket, a long groove-shaped bead filling space 4 is reserved between every two stitches, a bead filling opening 41 is formed in one side, facing a bead containing box, of the bead filling space 4, the sewn cloth is tiled on a workbench 1, the workbench 1 is set to be a cuboid, the bead containing box 2 is also set to be a cuboid, the long side of the bead containing box 2 is parallel to the long side of the workbench 1, a worker A utilizes a material taking rod 3 to contain beads in the bead containing box 2 beside the workbench 1 and then transmits the beads to a worker B, the worker C then manually opens the bead filling opening 41 at one end of the bead filling space 4, and then the worker B sends a containing tool into the bead filling space 4 and pours the beads into the bead filling space 4 to complete the bead filling process.

The above prior art solutions have the following drawbacks: three workers are required to be matched with each other to fill the beads in the bead filling process, so that the labor cost is high, and the production efficiency is low.

SUMMERY OF THE UTILITY MODEL

To the deficiency that prior art exists, the utility model aims at providing an irritate pearl machine automatically suitable for processing of gravity blanket.

The above technical purpose of the present invention can be achieved by the following technical solutions: an automatic bead filling machine suitable for processing a gravity blanket comprises a workbench, a bead containing box, an automatic conveying mechanism and an automatic material taking mechanism; the automatic material conveying mechanism comprises a slide rail fixedly connected to the opposite surfaces of the workbench and the bead containing box respectively, the slide rail is arranged along the length direction of the workbench and the bead containing box, and a moving frame is arranged vertically above the workbench and the bead containing box; automatic extracting device include sliding connection flexible cylinder on the spout flexible cylinder's piston rod is vertical downwards, sets up the pole and be used for the drive of getting of flexible cylinder piston rod tip flexible cylinder's drive arrangement, it is provided with a plurality of bead holes to get the pole bottom surface, bead hole top is provided with the dislocation board.

By adopting the technical scheme, when in operation, a product is firstly placed on the surface of a workbench, the telescopic cylinder is started, the telescopic cylinder drives the material taking rod below to sink into the bead containing box, the gravity beads are contained into the material taking rod, and the material taking process is completed; a worker pushes the moving frame between the workbench and the bead containing box to ensure that the length direction of the material taking rod is aligned with the corresponding bead filling port, the worker props open the bead filling port after alignment, then the driving device is started to drive the telescopic cylinder to move along the sliding groove towards the direction of the workbench, and the telescopic cylinder drives the material taking rod to move along the width direction of the workbench, so that the material taking rod is placed in the bead filling space, and the material conveying process is completed; at the moment, the worker pulls the dislocation rod open, and finally the gravity beads in the material taking rod are leaked from the bead leakage holes to finish the material pouring process; then the driving device moves the material taking rod to the upper part of the bead containing box to carry out the next material taking process. The process of irritating the pearl only needs a staff to full automation has effectually improved work efficiency, and gets the material pole and adopt the hourglass pearl hole to lift the gravity pearl off, has guaranteed that the gravity pearl distributes more evenly in irritating the pearl space, has effectively improved and has irritated the pearl quality.

The present invention may be further configured in a preferred embodiment as: the automatic bead filling machine further comprises a mouth supporting mechanism, the mouth supporting mechanism comprises a vertical rod fixedly connected to the bottom end of the moving frame and a tensioning spring arranged at the lower end of the vertical rod, an elbow is arranged at the bottom end of the tensioning spring, the elbow is located above the bead filling opening, and the tensioning spring is located above the bead filling opening in a loose state.

Through adopting above-mentioned technical scheme, when the pearl operation is irritated to needs, the staff will take-up spring drop-down, then stretch into with elbow one end irritate in the pearl mouth, take-up spring relies on self tensioning force to prop open irritate the pearl mouth, has further saved manual operation, has realized the effect of automatic work, has improved work efficiency.

The present invention may be further configured in a preferred embodiment as: the utility model discloses a ball mouth setting, including workstation upper surface, compressing tightly the frame, the frame is equipped with the compressing rod towards irritating pearl mouth direction, compressing tightly the frame and setting up along workstation length direction, compressing tightly the pole and setting up along workstation width direction, it is a plurality of compressing tightly the pole and correspond irritate pearl mouth setting.

Through adopting the above technical scheme, place the workstation with the product after, will irritate the setting of pearl mouth correspondence compression bar, the staff will compress tightly the frame and upwards lift up, guarantee that the one end of compression bar can stretch into irritate the pearl mouth in, loosen and compress tightly the frame and can make and compress tightly the frame and rely on self gravity to fix on the workstation, avoided taut spring elasticity too big directly to pull up the product, the size of paying attention to the pocket has been guaranteed, guarantee to get the material pole can be more smooth and easy stretch into irritate the pearl space with the gravity pearl lift off, guarantee that the working process goes on more smoothly, the effect of effectively promoting work efficiency has been realized.

The present invention may be further configured in a preferred embodiment as: the ball pressing device is characterized in that a groove is formed in one side, facing the ball containing box, of the upper surface of the workbench, a pressing spring is arranged on the bottom surface of the material pressing frame, one end of the pressing spring is fixedly connected to the bottom surface of the pressing frame, one end of the pressing spring is fixed to the bottom of the groove, and the natural length of the spring is equal to the depth of the groove.

Through adopting above-mentioned technical scheme, compression spring has further promoted the stability of product on the workstation, further guarantees to irritate pearl mouth open-ended size, guarantees to get the material pole more smooth lift off the gravity pearl, improves work efficiency.

The present invention may be further configured in a preferred embodiment as: get the material pole and be provided with a plurality ofly it is a plurality of get material pole parallel arrangement, get the equal fixed connection of material pole at the tip of telescopic cylinder's piston rod, per two it equals irritates the width in pearl space to get the width between the material pole.

Through adopting above-mentioned technical scheme for can once only irritate the pearl process to a plurality of pearls spaces irritating at the pearl in-process of irritating, further realize degree of automation, improve work efficiency.

The present invention may be further configured in a preferred embodiment as: and the bead leakage holes are provided with chamfers.

By adopting the technical scheme, after the dislocation plate is pulled open, on one hand, the gravity beads in the material taking rod can be more comprehensively discharged, the consistency of the gravity beads distributed in each bead filling space is ensured, the gravity beads are distributed more uniformly in the bead filling space, and the distribution uniformity of the gravity beads is effectively improved; on the other hand, the gravity beads can fall down more quickly, and the working efficiency is improved.

The present invention may be further configured in a preferred embodiment as: get the material pole and set up to the halfpace form, get the material pole bottom surface and be less than the top surface.

The present invention may be further configured in a preferred embodiment as: be equipped with the slide on two vertical lateral walls of moving frame, be provided with firm frame on the telescopic cylinder, firm frame sliding connection be in on the slide, firm frame bottom corresponds telescopic cylinder piston rod and is provided with the sleeve, the sleeve cover is established in telescopic cylinder's the piston rod outside.

Through adopting above-mentioned technical scheme, when telescopic cylinder carries out the motion of vertical direction, guaranteed vertical motion's stability, it is more stable when getting the material pole to further make telescopic cylinder's piston rod drive, guarantees to get the material pole and more even when getting the material pole when getting the material, finally makes to get more even when the material pole distributes the gravity pearl to irritating the pearl space, effectively improves automatic stability and precision, has guaranteed the quality of irritating the pearl.

To sum up, the utility model discloses a following at least one useful technological effect:

1. by arranging the material taking mechanism, the material conveying mechanism and the material pouring mechanism to work in a matched mode, the working efficiency of bead filling is effectively improved, the bead filling is more uniform, and the bead filling quality is improved;

2. by additionally arranging the opening supporting mechanism, the automation degree is further improved, and the working efficiency is effectively accelerated;

3. through the optimization of the material taking rod and the telescopic cylinder, the material taking rod is more stable and easy when the material is fed into the bead filling space, and the bead filling quality is effectively improved.

Drawings

FIG. 1 is a schematic view of an artificial bead filling apparatus;

FIG. 2 is a schematic perspective view of an automatic bead filling machine;

fig. 3 is a partially enlarged view of a portion a in fig. 2;

FIG. 4 is an enlarged view of a portion B of FIG. 2;

FIG. 5 is a cross-sectional view taken along the center line of the length of the nip frame;

FIG. 6 is a schematic structural view of the material taking groove;

fig. 7 is a sectional view of the take-out chute.

In the figure, 1, a workbench; 11. a support pillar; 2. a bead containing box; 3. taking a material rod; 31. a bead containing groove; 4. filling a bead space; 41. filling a bead opening; 5. an automatic material conveying mechanism; 51. a slide rail; 52. moving the frame; 53. a chute; 6. an automatic material taking mechanism; 61. a telescopic cylinder; 63. a drive device; 7. a bead leakage hole; 8. a dislocation plate; 81. a pull rod; 9. opening a hole; 10. a mouth bracing mechanism; 101. a vertical post; 102. tensioning the spring; 1021. bending the pipe; 103. a pressing frame; 104. a hold down bar; 15. a compression spring; 16. a groove; 17. positioning blocks; 18. chamfering; 19. a stabilizing frame; 20. a sleeve; 21. a slideway; 521. a through groove; 523. a slide plate; 524. a slider; 631. a fixed block; 632. a drive motor; 633. a driving runner; 634. a driven wheel; 635. and (5) tightening the rope.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Referring to fig. 2, for the utility model discloses an automatic pearl machine of irritating for processing of gravity blanket, its splendid attire pearl case 2 that includes workstation 1 that the level was placed and be located workstation 1 one side, workstation 1 and splendid attire pearl case 2 all set up to the rectangle, leave the interval space that supplies the staff walking between workstation 1 and the splendid attire pearl case 2, and workstation 1 lower surface is four support columns 11 of rectangle distribution fixedly connected with. A material conveying mechanism, a material taking mechanism and a material pouring mechanism are arranged on the workbench 1 and the bead containing box 2.

Referring to fig. 2, the material conveying mechanism comprises a movable frame 52 arranged vertically above a workbench 1 and a bead containing box 2, a slide rail 51 is arranged on one side of the upper surface of the workbench 1 far away from the bead containing box 2, an extension plate is arranged on one side of the bead containing box 2 far away from the workbench 1, the slide rail 51 is also arranged on the upper surface of the extension plate, the two slide rails 51 are arranged in parallel along the length direction of the workbench 1, the movable frame 52 is arranged to be a C-shaped frame, the opening of the movable frame 52 vertically points downwards, the bottom ends of two side arms of the movable frame 52 are connected to the two slide rails 51 in a sliding manner, and therefore the function that the movable frame 52 moves along the length direction of the bead containing box 2 is.

Referring to fig. 2 and 3, a through groove 521 is provided in the middle of the moving frame 52 along the length direction, sliding grooves 53 are provided on the upper surface of the moving frame 52 at both sides of the through groove 521, a sliding plate 523 is slidably connected above the two sliding grooves 53, a slider 524 is provided on the lower surface of the sliding plate 523 at a position corresponding to the two sliding grooves 53, a telescopic cylinder 61 is fixedly connected to the surface of the sliding plate 523, the end of the cylinder body of the telescopic cylinder 61 passes through the through groove 521 and is fixedly connected to the bottom surface of the slider 524, the piston rod of the telescopic cylinder 61 is vertically directed downward, the telescopic cylinder 61 slides along the length direction of the moving frame 52 along with the sliding plate 523, and a driving device 63 is provided.

Referring to fig. 2 and 3, fixed frames are arranged on two sides of the movable frame 52, a sleeve 20 is arranged at the bottom end of the fixed frame, the sleeve 20 is sleeved on the middle portion of one side of the piston rod of the telescopic cylinder 61, the sleeve 20 is sleeved on the outer side of the piston rod of the telescopic cylinder 61, and a certain limiting and stabilizing effect is achieved when the piston rod vertically moves up and down.

Referring to fig. 3, a groove 16 is provided on a surface of the moving frame 52 opposite to the two side arms, the driving device 63 includes a fixed block 631 fixedly connected to bottom ends of the two side arms of the moving frame 52, a driving motor 632 disposed on the fixed block 631, a driving rotating wheel 633 rotatably connected in the groove 16, a driven wheel 634 rotatably connected to one end of the chute 53, and a tightening rope wound on the driving rotating wheel 633, the fixed block 631 is horizontally disposed, the other end of the tightening rope is fixedly connected to the slider 524, and the two motors have the same specification and are disposed in parallel. When the feeding device works, the driving motor 632 is started to drive the driving wheel 633, the driving wheel 633 rotates to drive the tightening rope 635 to tighten, and the telescopic cylinder 61 is further driven to slide along the chute 53, so that the feeding process is completed.

Referring to fig. 2 and 6, the end portion of the piston rod at the bottom of the telescopic cylinder 61 is fixedly connected with a material taking rod 3, a bead containing groove 31 is formed in the material taking rod, the cross section of the material taking rod 3 is in an inverted step shape, the top edge of the material taking rod 3 facing one surface of the workbench 1 is smaller than the width of a bead filling opening, the height of the material taking rod 3 is smaller than the height of the bead filling opening, a plurality of bead leaking holes 7 are uniformly formed in the bottom surface of the material taking rod 3, a dislocation plate 8 is arranged on the upper surface of each bead leaking hole 7, the dislocation plate 8 is in a flat shape, holes 9 which are the same as the bead leaking holes 7 in number and the same in diameter are formed in the dislocation plate 8, every two distances between the bead leaking holes 7 are larger than or equal to the diameters of the bead leaking holes 7, a pull rod 81 is arranged at one end, far away from the. When the gravity beads in the material taking rod 3 need to be unloaded, the pull rod 81 is pulled out, the opening 9 in the dislocation plate 8 is overlapped with the bead leakage hole 7, and the gravity beads in the bead leakage hole 7 are leaked from the bead leakage hole 7; referring to fig. 7, there is the fillet at the upper surface of leaking pearl hole 7, should set for make the gravity pearl more fast when spilling downwards through leaking pearl hole 7, speed when effectively having increased and unloading, make the more thorough of unloading of gravity pearl, avoided the gravity pearl to remain, make the gravity pearl uneven in the 4 distributions of irritating pearl space, effectively improved the quality of irritating the pearl, in order to further improve work efficiency, it is provided with a plurality ofly to get material pole 3, the pull rod stretches out the one end integral connection who gets material pole 3.

Referring to fig. 2 and 4, a mouth supporting mechanism 10 is arranged above a workbench 1, and comprises a vertical column 101 arranged at the lower end of a cross beam of a movable frame 52, one end of the vertical column 101 is fixedly connected to the bottom end of the movable frame 52, the other end of the vertical column is suspended above the workbench 1, the vertical column 101 is positioned at the upper part of a bead filling space 4, a tensioning spring 102 is arranged below the vertical column 101, the distance from the bottom end of the tensioning spring 102 to the workbench 1 in a natural state is greater than the thickness of a product, a pressing frame 103 is arranged below the workbench 1, the pressing frame 103 is arranged along the length direction of the workbench 1, and the pressing frame 103 is in a flat rectangular block shape; referring to fig. 5, a plurality of grooves 16 are arranged below the pressing frame 103, a pressing spring 15 is arranged at the bottom end of the pressing frame 103, one end of the pressing spring 15 is fixedly connected with the pressing frame 103, and the other end of the pressing spring is fixedly connected with the bottoms of the grooves 16; a plurality of pressing rods 104 are fixedly connected to one side of the pressing frame 103 towards the direction of the bead filling port 41, the pressing rods 104 are arranged corresponding to bead filling openings on a product, and the pressing rods 104 and the pressing frame 103 are both flat. When the gravity bead needs to be placed in the bead filling space 4, the product is tiled on the workbench 1, the bead filling opening 41 is guaranteed to be arranged corresponding to the pressing rod 104, the pressing frame 103 is lifted upwards, one end of the pressing rod 104 extends into the bead filling opening 41, the bottom cloth of the bead filling opening 41 is compacted, one end of the elbow of the tensioning spring 102 is placed into the bead filling opening 41 on the next step, the tensioning spring 102 is loosened, the tensioning spring 102 lifts the cloth on the upper side of the bead filling opening by means of the elasticity of the tensioning spring 102, and the function of propping the bead filling space 4 is achieved by setting.

The implementation principle of the embodiment is as follows: when beads need to be filled into the bead filling space 4, firstly, a worker flatly lays a product on the workbench 1 to ensure that the bead filling port 41 is arranged corresponding to the pressing rod 104, the pressing frame 103 is lifted upwards to enable the end part of the pressing rod 104 to extend into the bead filling port 41, one end of the elbow of the tension spring 102 is placed into the bead filling port 41, the tension spring 102 is loosened, the tension spring 102 lifts the cloth on the upper side of the bead filling opening by means of the elasticity of the tension spring 102, and the bead filling opening of the product is unfolded; secondly, starting the telescopic cylinder 61, wherein the telescopic cylinder 61 is vertically and downwards operated to drive the material taking rod 3 to sink into the bead containing box 2, and gravity beads are contained in the material taking rod 3 to finish the material taking process; thirdly, the driving motor 632 is started, the driving motor 632 drives the driving wheel to rotate, the driving wheel drives the tightening rope to slide and rotate along the driven wheel 634, the tightening rope drives the sliding block 524 to slide along the top end of the sliding chute 53, the telescopic cylinder 61 drives the material taking rod 3 to slide along the length direction of the moving frame 52 until the material taking rod 3 is integrally fed into the bead filling space 4, and the material conveying process is completed; fourthly, the worker pulls the pull rod open, the opening 9 of the dislocation rod and the bead leakage hole 7 are dislocated, the gravity bead in the material taking rod 3 leaks downwards, and the material pouring process is completed.

Following staff promotes moving frame 52 and slides along the length direction of workstation 1, start driving motor 632 pulling telescopic cylinder 61, pull telescopic cylinder 61 to the vertical top of flourishing pearl case 2, repeat above-mentioned operation process, continue to irritate the pearl process, whole journey only needs a staff, degree of automation has effectively been improved, and the work efficiency is improved, because the gravity pearl spills from getting material pole 3 bottom, guaranteed that the gravity pearl is laid more evenly in irritating pearl space 4, the pearl quality of irritating has effectively been improved.

The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.

Claims (8)

1. The utility model provides an irritate pearl machine automatically suitable for processing of gravity blanket, includes workstation (1) and flourishing pearl case (2), its characterized in that: the automatic feeding device also comprises an automatic feeding mechanism (5) and an automatic material taking mechanism (6);

the automatic material conveying mechanism (5) comprises a sliding rail (51) arranged on one side, far away from the upper surfaces of the workbench (1) and the bead containing box (2), and a moving frame (52) connected to the sliding rail (51) in a sliding manner, the moving frame (52) is C-shaped, an opening of the moving frame (52) is downward, the sliding rail (51) is arranged along the length direction of the workbench (1) and the bead containing box (2), and a sliding groove (53) is formed in the upper surface of the moving frame (52);

automatic feeding agencies (6) include sliding connection and are in telescopic cylinder (61), setting on spout (53) are in telescopic cylinder (61) piston rod tip get material pole (62) and be used for the drive telescopic cylinder (61) gliding drive arrangement (63), the piston rod of telescopic cylinder (61) is vertical downwards, it is provided with a plurality of hourglass pearl holes (7) to get material pole (62) bottom surface, it is provided with the dislocation board to leak pearl hole (7) top, set up trompil (9) the same with hourglass pearl hole (7) on the dislocation board, it is a plurality of the diameter of leaking pearl hole (7) is more than or equal to apart from between pearl hole (7).

2. An automatic bead filler suitable for use in gravity blanket processing as claimed in claim 1, wherein: automatic irritate pearl machine still including propping a mouthful mechanism (10), prop a mouthful mechanism (10) including fixed connection at upstand (101) of moving frame (52) bottom and set up in taut spring (102) of montant lower extreme, taut spring (102) bottom is provided with elbow (1021), elbow (1021) are located irritate the vertical top of pearl mouth (41), taut spring (102) are located irritate pearl mouth (41) top at lax state.

3. An automatic bead filler suitable for use in gravity blanket processing as claimed in claim 2, wherein: the utility model discloses a ball mouth, including workstation (1), workstation (1) upper surface is equipped with and compresses tightly frame (103), compress tightly frame (103) and be equipped with compressing rod (104) towards irritating pearl mouth (41) direction, compress tightly frame (103) and set up along workstation (1) length direction, compressing rod (104) set up along workstation (1) width direction, and is a plurality of compressing rod (104) correspond irritates pearl mouth (41) and set up.

4. An automatic bead filler suitable for use in gravity blanket processing as claimed in claim 3, wherein: the pressing frame (103) is provided with pressing spring (15) on the bottom surface, a plurality of grooves (16) are formed in the position, below the pressing frame (103), of the workbench (1), one end of the pressing spring (15) is fixedly connected to the bottom surface of the pressing frame (103), one end of the pressing spring (15) is fixed to the bottom of each groove (16), and the length of the spring in a loose state is equal to the depth of each groove (16).

5. An automatic bead filler suitable for use in gravity blanket processing as claimed in claim 1, wherein: the material taking rods (62) are arranged in a plurality of parallel, the material taking rods (62) are fixedly connected to the end portions of piston rods of the telescopic cylinders (61), and the width between every two material taking rods (62) is equal to the width of the bead filling space (4).

6. An automatic bead filler suitable for use in gravity blanket processing as claimed in claim 1, wherein: the upper surfaces of the bead leakage holes (7) are provided with chamfers (18).

7. An automatic bead filler suitable for use in gravity blanket processing as claimed in claim 1, wherein: get material pole (62) and set up to the halfpace form, get material pole (62) bottom surface and be less than the top surface.

8. An automatic bead filler suitable for use in gravity blanket processing as claimed in claim 1, wherein: be equipped with slide (21) on two vertical lateral walls of moving frame (52), be provided with firm frame (19) on telescopic cylinder (61), firm frame (19) sliding connection be in on slide (21), firm frame (19) bottom corresponds telescopic cylinder (61) piston rod and is provided with sleeve (20), the piston rod outside at telescopic cylinder (61) is established to sleeve (20) cover.

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