CN211490427U - Elevator control cabinet automated production system - Google Patents
Elevator control cabinet automated production system Download PDFInfo
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- CN211490427U CN211490427U CN202020141589.8U CN202020141589U CN211490427U CN 211490427 U CN211490427 U CN 211490427U CN 202020141589 U CN202020141589 U CN 202020141589U CN 211490427 U CN211490427 U CN 211490427U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000001514 detection method Methods 0.000 claims abstract description 63
- 230000008439 repair process Effects 0.000 claims abstract description 16
- 238000004806 packaging method and process Methods 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000010009 beating Methods 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 8
- 230000007306 turnover Effects 0.000 claims abstract description 5
- 230000006698 induction Effects 0.000 claims description 8
- 238000007689 inspection Methods 0.000 claims 1
- 125000004122 cyclic group Chemical group 0.000 abstract description 2
- 238000012856 packing Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000005389 magnetism Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000002054 transplantation Methods 0.000 description 1
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Abstract
The utility model provides an automatic production system of an elevator control cabinet, which comprises a working line and a return plate line; the operating line is arranged on the upper side of the plate returning line; the operation line comprises an assembly line, a detection line and a packaging line; the left end of the assembly line is provided with a first automatic lifter which connects the assembly line with the return plate line; an assembly manual station and a material turnover vehicle parking station are respectively arranged at two sides of the assembly line; a first transfer machine, a plurality of detection transplanting machines, a second transfer machine, a sorting and manual detection station are sequentially arranged in a transmission line in the detection line; a repair platform and a detection platform are arranged on two sides of the transmission line; a second automatic lifter, a box sealing station, a tape beating station and an automatic lifting off-line station are sequentially arranged in the packaging line; and a full-automatic finished product hoisting machine is arranged at the second automatic elevator, and the second automatic elevator connects the operating line with the return plate line. The utility model discloses set the operation line and return board line to upper and lower two-layer on the space, guaranteed the cyclic utilization of frock board.
Description
Technical Field
The utility model belongs to the technical field of the elevator production, specifically belong to an elevator control cabinet automated production system.
Background
In prior art, during the equipment elevator control cabinet, need the assembly personnel to lift the cylinder line and push away the equipment position to the switch board body from empty cabinet supplied materials district, take the required components and parts of job number respectively from the material frame and install, find the pencil that corresponds the job number in distribution finished product district, the equipment switch board, the test personnel pushes away the switch board to the test position after the equipment is accomplished and tests, need two people to move the switch board off the line and put and need two people to pack the switch board with switch board packing district after accomplishing the test. The old production mode is accompanied by a series of problems of low production efficiency, more personnel allocation, large occupied area, unstable product quality, high production cost, potential safety hazard and the like.
SUMMERY OF THE UTILITY MODEL
The utility model provides a pair of elevator control cabinet automated production system to reach improvement production efficiency, and reduction in production cost's purpose.
An automatic production system of an elevator control cabinet comprises the control cabinet and is characterized by further comprising a working line and a return plate line; the operating line is arranged on the upper side of the plate returning line; the operating line and the return line comprise a conveying device;
the operation line comprises an assembly line, a detection line and a packaging line; the left end of the assembly line is provided with a first automatic elevator and an automatic feeding machine, and the first automatic elevator connects the assembly line with the return plate line; the right end of the assembly line is connected with the left end of the detection line; an assembly manual station and a material turnover vehicle parking station are respectively arranged at two sides of the assembly line;
a first transfer machine, a plurality of detection transplanting machines, a second transfer machine, a sorting and manual detection station are sequentially arranged in a transmission line in the detection line; a repair platform and a detection platform are arranged on two sides of the transmission line;
the detection platform is provided with a return transfer machine and corresponds to the detection transplanter in position;
the repair platform sequentially comprises a third transfer machine, a repair station and a fourth transfer machine; the third transfer machine corresponds to the second transfer machine in position; the position of the fourth transfer machine corresponds to the position of the first transfer machine;
the packaging line is sequentially provided with a second automatic lifter, a box sealing station, a tape beating station and an automatic lifting off-line station; a full-automatic finished product hoisting machine is arranged at the second automatic elevator, and the second automatic elevator connects the operating line with the return plate line; and the arrangement and manual detection station in the detection line is connected with a second automatic elevator in the packaging line.
Furthermore, the automatic lifting offline device is connected with an unloading electric vehicle.
Furthermore, the conveying devices in the assembly line, the detection line and the return plate line are double-speed chains; the conveying device in the packaging line is a roller drive.
Furthermore, the number of the detection transplanting machines is three, and the number of the detection platforms is three.
Furthermore, induction sensors are respectively arranged at the first automatic elevator, the second automatic elevator, the manual assembly station, the repair station, the arrangement and manual detection station and each transfer machine, the box sealing station, the taping station and the automatic lifting offline station, and stoppers are respectively arranged at the first automatic elevator, the second automatic elevator, the manual assembly station, the repair station, the arrangement and manual detection station and the first transfer machine, the plurality of detection transplanting machines, the second transfer machine, the box sealing station, the taping station and the automatic lifting offline station.
The control system used in the utility model is sold in the market.
The utility model has the advantages that:
the utility model discloses a set the operation line and return the board line to the upper and lower two-layer on the space, guaranteed the cyclic utilization of frock board, no longer need carry labour saving and time saving. By using the production system, the automation degree and the production efficiency of enterprises are improved, and the quality of products is ensured; and can ensure the safety of the working personnel; to sum up, the utility model discloses an elevator control cabinet automated production system has positive market prospect.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of the line of the present invention;
fig. 3 is a top view of the middle return plate line of the present invention;
FIG. 4 is a schematic view of the assembly line of the present invention;
FIG. 5 is a schematic view of the detection line structure in the present invention;
fig. 6 is a schematic diagram of the structure of the middle packing line of the present invention.
In the figure: A. a working line; B. returning the plate line; 1. an assembly line; 1.1, a first automatic elevator; 1.2, an automatic feeding machine; 1.3, assembling a manual station; 1.4, a material turnover vehicle parking station; 2. detecting lines; 2.1, detecting a platform; 2.2, repairing the platform; 2.3, a first transfer machine; 2.4, detecting the transplanter; 2.5, a second transfer machine; 2.6, manually arranging stations; 2.7, a second automatic elevator; 2.8, a full-automatic finished product hoisting machine; 2.9, manually detecting a station; 2.10, returning the transfer machine; 2.11, a third transfer machine; 2.12, a fourth transfer machine; 2.13, repairing the station; 3. packaging lines; 3.1, a box sealing station; 3.2, a belt beating station; 3.3, automatically lifting the off-line station; 4. discharging the electric vehicle; 5. a stopper.
Detailed Description
Example 1
Referring to the attached drawings, the utility model provides an automatic production system of an elevator control cabinet, which comprises a control cabinet, wherein the control system is a mature product in the prior art and can be purchased in the market; it is characterized by comprising an operation line A and a return line B; the operating line A is arranged on the upper side of the return board line B; the operating line A and the return line B comprise a conveying device; the main bodies of the operating line A and the return plate line B adopt aluminum profile supports and aluminum profiles special for triple-speed chains; the chain drive adopts a gear reduction motor and a speed-multiplying chain tensioning mechanism, the conveying speed can be controlled to be adjustable in a segmented and multi-segment manner, and the whole process is automatically controlled;
the operating line A comprises an assembly line 1, a detection line 2 and a packaging line 3; the left end of the assembly line 1 is provided with a first automatic elevator 1.1 and an automatic feeding machine 1.2, and the first automatic elevator 1.1 connects the assembly line 1 with a return board line B; the right end of the assembly line 1 is connected with the left end of the detection line 2; an assembly manual station 1.3 and a material turnover vehicle parking station 1.4 are respectively arranged at two sides of the assembly line 1;
a first transfer machine 2.3, 3 detection transplanting machines 2.4, a second transfer machine 2.5 and a sorting and manual detection station are sequentially arranged in a transmission line in the detection line 2; the arrangement and manual detection stations are a manual arrangement station 2.6 and a manual detection station 2.9 respectively; a detection platform 2.1 and a repair platform 2.2 are arranged on two sides of the transmission line;
the detection platform 2.1 is provided with 3 positions, and a return transfer machine 2.10 is arranged and corresponds to the detection transfer machine 2.4; the test platform can be used in parallel or used for step-by-step test;
the repair platform 2.2 sequentially comprises a third transfer machine 2.11, a repair station 2.13 and a fourth transfer machine 2.12; the third transfer machine 2.11 corresponds to the second transfer machine 2.5 in position; the position of the fourth transfer machine 2.12 corresponds to the position of the first transfer machine 2.3;
the conveying device in the packaging line 3 is in roller transmission and is sequentially provided with a second automatic lifter 2.7, a box sealing station 3.1, a belt beating station 3.2 and an automatic lifting off-line station 3.3; a full-automatic finished product hoisting machine 2.8 is arranged at the position of the second automatic elevator 2.7, and the second automatic elevator 2.7 connects the operating line A with the return plate line B; the arrangement and manual detection station in the detection line is connected with a second automatic elevator 2.7 in the packaging line; the automatic lifting offline device is connected with the discharging electric vehicle 4.
The utility model provides a transplanter body frame and transplantation platform adopt aluminium alloy assembly preparation, transplant to plug into and adopt double-row chain power cylinder, driving motor is variable frequency speed regulation gear reduction motor, transplants the middle magnetic coupling formula rodless cylinder drive of taking the magnetism response of adopting of platform, and the cylinder slider is fixed at transplanting the bench, and the piston chamber is fixed and is realized rodless drive on transplanting the body frame, and the spacing CS1 type groove magnetism switch that adopts in both sides responds to, opens and stops stably.
Example 2
Embodiment 1 provides a working method of an elevator control cabinet automated production system, which includes the following steps:
step 1: after the system is started, the lifting platform in the first automatic lifter 1.1 is consistent with the height of the return board line B, the control system enables a tooling board in the return board line B to run to the first automatic lifter 1.1, after a corresponding induction sensor in the first automatic lifter 1.1 detects the tooling board, the first automatic lifter 1.1 platform is lifted to be consistent with the height of the operation line A, meanwhile, the control system sends a signal to the automatic feeding machine 1.2, the automatic feeding machine 1.2 grabs a control cabinet to place on the tooling board of the first automatic lifter 1.1, after the induction sensor senses the control cabinet and reaches the set time of the control system, the stopper 5 descends, and the tooling board and the control cabinet are conveyed to the assembly line 1 together;
step 2: in the assembly line 1, after reaching a set position, triggering an induction sensor, transmitting a signal to a control system, enabling a stopper 5 to rise by the control system, and stopping the operation of a conveying device; after the control cabinet is manually assembled and reaches the set time of the control system, the stopper 5 is released, and the conveying device is started to convey the control cabinet and the tooling plate to the detection line 2;
and step 3: in the detection line 2, when the control cabinet and the tooling plate reach the first transfer machine 2.3, the first transfer machine 2.3 senses the sensor and continues to make the control cabinet and the tooling plate move forward, when the first transfer machine 2.4 is reached, the sensor senses, the stopper 5 is lifted, the detection transfer machine 2.4 conveys the control cabinet and the tooling plate together to the return transfer machine 2.10 in the detection platform 2.1, after the sensing sensor senses the workpiece, the detection equipment detects the control cabinet, after the detection is completed, the return transfer machine 2.10 conveys the control cabinet and the tooling plate to the detection transfer machine 2.4, the detection transfer machine 2.4 senses the workpiece, the stopper 5 releases, and transmits signals, whether the detection is qualified: when the quality is qualified, the product is conveyed to a sorting and manual detection station by a second transfer machine 2.5, and when the product reaches the sorting and manual detection station, an induction sensor is triggered, a stopper 5 is lifted, and the conveying device stops running; after finishing the arrangement and the manual detection, releasing the stopper, and starting the conveying device to convey the control cabinet and the tooling plate to a second automatic elevator 2.7; unqualified, the materials are conveyed to a third transfer machine 2.11 by a second transfer machine 2.5, repaired by a repair station 2.13, an induction sensor stopper 5 is triggered to lift in the repair station 2.13, and the conveying device stops running; after finishing the sorting and manual detection, the stopper 5 is released, the conveying device is started to convey the control cabinet and the tooling plate to the fourth transfer machine 2.12, the control cabinet and the tooling plate are conveyed to the first transfer machine 2.3 by the fourth transfer machine 2.12, and the control cabinet and the tooling plate return to the transmission line for continuous detection;
and 4, step 4: after the control cabinet and the tooling plate are conveyed to the second automatic elevator 2.7 and the tooling plate and the control cabinet are detected by the induction sensor at the second automatic elevator 2.7, the control system sends a signal to enable the full-automatic finished product hoisting machine 2.8 to hoist the control cabinet and convey the control cabinet to the box sealing station 2.1; the full-automatic cover folding and case sealing machine in the case sealing station 3.1 is used for sealing the control cabinet; after the box sealing is finished, the control cabinet is conveyed to a belt beating station 3.2 by the conveying roller, a packing box of the control cabinet is subjected to belt beating and packing by a full-automatic belt beating machine, the control cabinet is conveyed to an automatic lifting off-line station 3.3 by the conveying roller after the belt beating is finished, and the control cabinet is conveyed to an unloading electric vehicle 4 by an automatic lifting off-line device;
and 5: simultaneously with the step 4, the lifting platform in the second automatic lifter 2.7 is lowered to the return board line B, and the tooling board is conveyed to a return board conveying device, and the return board conveying device conveys the working board to the first automatic lifter 1.1;
and (5) repeating the steps 1-5, and circularly producing the elevator control cabinet.
Claims (5)
1. An automatic production system of an elevator control cabinet comprises the control cabinet and is characterized by further comprising a working line and a return plate line; the operating line is arranged on the upper side of the plate returning line; the operating line and the return line comprise a conveying device;
the operation line comprises an assembly line, a detection line and a packaging line; the left end of the assembly line is provided with a first automatic elevator and an automatic feeding machine, and the first automatic elevator connects the assembly line with the return plate line; the right end of the assembly line is connected with the left end of the detection line; an assembly manual station and a material turnover vehicle parking station are respectively arranged at two sides of the assembly line;
a first transfer machine, a plurality of detection transplanting machines, a second transfer machine, a sorting and manual detection station are sequentially arranged in a transmission line in the detection line; a repair platform and a detection platform are arranged on two sides of the transmission line;
the detection platform is provided with a return transfer machine and corresponds to the detection transplanter in position;
the repair platform sequentially comprises a third transfer machine, a repair station and a fourth transfer machine; the third transfer machine corresponds to the second transfer machine in position; the position of the fourth transfer machine corresponds to the position of the first transfer machine;
the packaging line is sequentially provided with a second automatic lifter, a box sealing station, a tape beating station and an automatic lifting off-line station; a full-automatic finished product hoisting machine is arranged at the second automatic elevator, and the second automatic elevator connects the operating line with the return plate line; and the arrangement and manual detection station in the detection line is connected with a second automatic elevator in the packaging line.
2. The automatic production system of an elevator control cabinet according to claim 1, wherein the automatic lifting and lowering line unloading device is connected with an unloading electric vehicle.
3. The automated elevator control cabinet production system of claim 1, wherein the conveyors in the assembly line, the inspection line and the return line are double speed chains; the conveying device in the packaging line is a roller drive.
4. The automatic production system of elevator control cabinet according to claim 1, wherein there are three detection transplanting machines and three detection platforms.
5. The automatic production system of an elevator control cabinet according to claim 1, wherein the first escalator, the second escalator, the assembly manual station, the repair station, the arrangement and manual detection station, the transfer machine, the box sealing station, the taping station, and the automatic lifting offline station are respectively provided with an induction sensor, and the first escalator, the second escalator, the assembly manual station, the repair station, the arrangement and manual detection station, the first transfer machine, the plurality of detection transplanting machines, the second transfer machine, the box sealing station, the taping station, and the automatic lifting offline station are respectively provided with a stopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020141589.8U CN211490427U (en) | 2020-01-20 | 2020-01-20 | Elevator control cabinet automated production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020141589.8U CN211490427U (en) | 2020-01-20 | 2020-01-20 | Elevator control cabinet automated production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211490427U true CN211490427U (en) | 2020-09-15 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020141589.8U Expired - Fee Related CN211490427U (en) | 2020-01-20 | 2020-01-20 | Elevator control cabinet automated production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211490427U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021147581A1 (en) * | 2020-01-20 | 2021-07-29 | 山东宏运达电梯股份有限公司 | Automatic production system for elevator control cabinet |
-
2020
- 2020-01-20 CN CN202020141589.8U patent/CN211490427U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021147581A1 (en) * | 2020-01-20 | 2021-07-29 | 山东宏运达电梯股份有限公司 | Automatic production system for elevator control cabinet |
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| GR01 | Patent grant | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200915 |
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| CF01 | Termination of patent right due to non-payment of annual fee |