CN211479785U - Multi-station composite insulator silicon rubber trimming device - Google Patents

Multi-station composite insulator silicon rubber trimming device Download PDF

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Publication number
CN211479785U
CN211479785U CN202020514254.6U CN202020514254U CN211479785U CN 211479785 U CN211479785 U CN 211479785U CN 202020514254 U CN202020514254 U CN 202020514254U CN 211479785 U CN211479785 U CN 211479785U
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China
Prior art keywords
supporting
composite insulator
support
sets
silicon rubber
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CN202020514254.6U
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Chinese (zh)
Inventor
周小伟
马钢
陈小军
尹骏刚
侯奇峰
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YANGZHOU SHUANGBAO ELECTRIC EQUIPMENT CO Ltd
Jiangsu Shuanghui Power Development Co Ltd
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YANGZHOU SHUANGBAO ELECTRIC EQUIPMENT CO Ltd
Jiangsu Shuanghui Power Development Co Ltd
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Application filed by YANGZHOU SHUANGBAO ELECTRIC EQUIPMENT CO Ltd, Jiangsu Shuanghui Power Development Co Ltd filed Critical YANGZHOU SHUANGBAO ELECTRIC EQUIPMENT CO Ltd
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Abstract

The utility model belongs to the technical field of composite insulators, in particular to a multi-station composite insulator silicon rubber trimming device, which is characterized by comprising a supporting frame (9), a movable bracket (15), a static bracket (16), two sets of sliding mechanisms (17) and a rotating mechanism (18); the two sets of sliding mechanisms (17) are arranged on the supporting frame (9) in parallel; the static support (16) is positioned at the end parts of the two sets of sliding mechanisms (17); the movable support (15) and the static support (16) are arranged oppositely, the movable support (15) is arranged on the two sets of sliding mechanisms (17), the movable support (15) and the static support (16) are respectively provided with a rotating mechanism (18), and the rotating mechanism (18) is used for supporting the composite insulator (19). Utilize the utility model discloses deburring labour saving and time saving, it is easy and simple to handle, application scope is wide.

Description

Multi-station composite insulator silicon rubber trimming device
Technical Field
The utility model belongs to the technical field of composite insulator, in particular to multistation composite insulator silicon rubber deburring device.
Background
With the domestic strong increase of the construction of power grids, the demand of the composite insulator is increased rapidly, and the workload of trimming the silicon rubber of the composite insulator umbrella cover in the production process is increased correspondingly. Although the manufacturing technology of the silicon rubber mold is suddenly advanced, the production of flash and residual rubber of the product cannot be avoided. Moreover, the flash of the electrical insulation product can greatly affect the operation of the product, so that the product needs to be cleaned in the production process.
At present, the trimming and containing device for the composite insulator is relatively simple in function, complex in operation and low in efficiency, and the convenience, timeliness and safety of the tool need to be improved in order to solve the problem of the composite insulator product in the trimming and containing process.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a multistation composite insulator silicon rubber deburring device utilizes the utility model discloses deburring labour saving and time saving, it is easy and simple to handle, application scope is wide.
The utility model aims at realizing the following technical scheme, the multi-station composite insulator silicon rubber trimming device is characterized by comprising a supporting frame, a movable bracket, a static bracket, two sets of sliding mechanisms and a rotating mechanism;
the two sets of sliding mechanisms are arranged on the supporting frame in parallel;
the static support is positioned at the end parts of the two sets of sliding mechanisms and comprises a base and two first support columns arranged on the base at intervals, and the base is arranged on the support frame;
the movable support and the static support are arranged oppositely, the movable support comprises a supporting transverse plate, two second supporting columns are arranged on the supporting transverse plate at intervals, the supporting transverse plate is used for connecting the two sets of sliding mechanisms, and the two second supporting columns correspond to the two sets of sliding mechanisms one by one;
and the first support column and the second support column are respectively provided with a rotating mechanism which is used for supporting the composite insulator.
Preferably, the sliding mechanism comprises a square tube and a linear guide rail, the square tube is arranged on the support frame, and the linear guide rail is arranged on the square tube; and the linear guide rail is provided with a slide block.
Preferably, the rotating mechanism comprises a shaft sleeve plate, the shaft sleeve plate is arranged on the first support column and the second support column, the shaft sleeve plate is used for supporting the roller shaft, and the roller shaft is provided with a roller.
Preferably, be equipped with waste material storage device on the braced frame, including acceping sack and rubbish basket, accept on the sack sets up braced frame, it is the back taper structure to accept the sack, accepts the sack below and sets up the rubbish basket.
Preferably, be equipped with and move support stop device, including the stopper, stopper and linear guide bolted connection prevent to move the horizontal drunkenness of support.
Compared with the prior art, the utility model discloses following beneficial effect has:
first, a rotation mechanism: the rotary drum is composed of a roller and a shaft sleeve plate, the weight of a product is supported, the product is rotated to enable the roller to rotate along with the radial direction of the product, and the rotary drum is labor-saving and convenient to rotate; moving the support: the supporting rotating mechanism drives the product to axially move on the linear guide rail, so that the use requirements of composite insulators with different lengths can be met; a sliding mechanism: the linear guide rail and the sliding block above the linear guide rail are sleeved and matched with the standard guide rail accurately and smoothly; a static seat frame: the support steel pipe, the static seat frame and the foot pads are used for supporting the whole device, the components are connected together by welding and matched with the reinforcing cross beam, the strength is high, the tool is ensured to be durable, and the foot pads at the lowest end prevent the weight from damaging the ground; storage device: the garbage can is composed of a containing cloth bag and a garbage basket, and the containing cloth bag cone is designed to enable waste materials to naturally slide down and be convenient to contain; a limiting mechanism: the limiting block is tightly clamped with the linear guide rail, so that the movable support is prevented from moving horizontally.
Second, the utility model discloses aim at with the collection such as silicon rubber overlap, waste material in the composite insulator production process, change comparatively loaded down with trivial details operation process in the past, let production safer, swift. The roller rotates to drive the product to rotate radially, so that the flash and waste materials are conveniently cleaned; the movable support moves axially, so that the product can move conveniently and the required length can be adjusted; the production efficiency is improved by multiple stations; the accommodating assembly is convenient to collect, reduces labor intensity and ensures cleanness of an operation area; the supporting frame is firm, and the safety of operation is guaranteed.
Third, the utility model is suitable for a synthetic type composite insulator such as suspension type composite insulator, pillar composite insulator, line column type composite insulator and compound cross arm insulator, application scope is wide.
Drawings
Fig. 1 is a front view of the multi-station composite insulator silicone rubber trimming device of the present invention;
fig. 2 is a side view of the multi-station composite insulator silicon rubber trimming device of the utility model.
Detailed Description
The present invention will be further explained with reference to the following embodiments, which are to be understood as illustrative only and not as limiting the scope of the invention, and modifications of the various equivalent forms of the present invention by those skilled in the art after reading the present invention fall within the scope of the appended claims.
As shown in fig. 1-2, the multi-station composite insulator silicone rubber trimming device comprises a supporting frame 9, a movable bracket 15, a static bracket 16, two sets of sliding mechanisms 17 and a rotating mechanism 18.
The bottom of the upright post of the supporting frame 9 is provided with a foot pad 10 to prevent the weight from damaging the ground.
Two sets of sliding mechanisms 17 are arranged in parallel on the supporting frame 9. The sliding mechanism 17 comprises a square tube 8 and a linear guide rail 7, the square tube 8 is arranged on the supporting frame 9, and the linear guide rail 7 is arranged on the square tube 8; the linear guide rail 7 is provided with a slide block 6. The sliding mechanism is composed of a linear guide rail and a sliding block above the linear guide rail, and the standard guide rail is precisely sleeved and matched and can slide smoothly.
The static support 16 is located at the end of the two sets of sliding mechanisms 17, the static support 16 comprises a base 22 and two first support columns 21 arranged on the base 22 at intervals, and the base 22 is arranged on the support frame 9. The static support comprises first support column, base, for the complete equipment provides the support, and the subassembly passes through the welding hookup and is in the same place, and cooperation reinforcing beam, intensity is high, guarantees frock durable.
The movable support 15 and the static support 16 are arranged oppositely, the movable support 15 comprises a supporting transverse plate 5, two second supporting columns 3 are arranged on the supporting transverse plate 5 at intervals, the supporting transverse plate 5 is used for connecting two sets of sliding mechanisms 17, and the two second supporting columns 3 correspond to the two sets of sliding mechanisms 17 one by one. And a reinforcing rib plate 4 is arranged between the supporting transverse plate 5 and the second supporting column. The movable support is composed of a second support column, a reinforcing rib plate and a support transverse plate, and supports the rotating mechanism to drive the product to move linearly on the linear guide rail.
The first and second support columns 21 and 3 are respectively provided with a rotating mechanism 18 for supporting the composite insulator 19.
The rotating mechanism comprises a shaft sleeve plate 2, the shaft sleeve plate 2 is arranged on the first support column 21 and the second support column 3, the shaft sleeve plate 2 is used for supporting the roller shaft 20, and the roller 1 is arranged on the roller shaft 20. The rotating mechanism is composed of a roller and a shaft sleeve plate, supports the weight of a product, rotates the product to enable the roller to rotate along with the product in the radial direction, and is labor-saving and convenient to rotate.
Be equipped with waste material storage device on braced frame 9, including acceping sack 11 and rubbish basket 12, accept sack 11 and set up braced frame 9 on, accept sack 11 and be the back taper structure, accept sack 11 below and set up rubbish basket 12. The storage device is composed of a storage cloth bag and a garbage basket, and the storage cloth bag cone is designed to enable waste materials to naturally slide down and be conveniently stored.
Move support stop device, including stopper 13, stopper 13 and linear guide 7 pass through hexagon socket head cap screw 14 fixed connection, prevent to move support 15 level drunkenness. The limiting mechanism consists of a limiting block and an inner hexagon bolt, and the bolt on the limiting block is screwed down to clamp the limiting block and the linear guide rail so as to prevent the movable support from moving horizontally.
A working process of a multi-station composite insulator silicon rubber trimming device comprises the following steps: enabling the movable support to slide to a proper position along the linear guide rail 7, and screwing a bolt 14 on the limiting block 13 to enable the limiting block to be tightly clamped with the linear guide rail 7; the product is hoisted to the movable support, the product is rotated to enable the roller 1 to rotate along with the product in the radial direction, the burr on the silicon rubber umbrella skirt and the residual rubber on the edge of the silicon rubber sheath are cleaned by the operating knife, and the waste materials slide to the garbage basket 12 through the containing cloth bag 11.
In the present invention, unless otherwise explicitly specified or limited, the terms "provided", "connected", "disposed", "arranged", and the like are to be understood in a broad sense, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.
While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not intended to be exhaustive or to exclude other embodiments and may be used in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as expressed herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. But that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention, which is to be limited only by the claims appended hereto.

Claims (5)

1. A multi-station composite insulator silicon rubber trimming device is characterized by comprising a supporting frame (9), a movable bracket (15), a static bracket (16), two sets of sliding mechanisms (17) and a rotating mechanism (18);
the two sets of sliding mechanisms (17) are arranged on the supporting frame (9) in parallel;
the static support (16) is positioned at the end parts of the two sets of sliding mechanisms (17), the static support (16) comprises a base (22) and two first supporting columns (21) arranged on the base (22) at intervals, and the base (22) is arranged on the supporting frame (9);
the movable support (15) and the static support (16) are arranged oppositely, the movable support (15) comprises a supporting transverse plate (5), two second supporting columns (3) are arranged on the supporting transverse plate (5) at intervals, the supporting transverse plate (5) is used for connecting two sets of sliding mechanisms (17), and the two second supporting columns (3) correspond to the two sets of sliding mechanisms (17) one by one;
the first support column (21) and the second support column (3) are respectively provided with a rotating mechanism, and the rotating mechanism (18) is used for supporting the composite insulator (19).
2. The multi-station composite insulator silicon rubber trimming device according to claim 1, wherein the sliding mechanism (17) comprises a square pipe (8) and a linear guide rail (7), the square pipe (8) is arranged on the supporting frame (9), and the linear guide rail (7) is arranged on the square pipe (8); the linear guide rail (7) is provided with a slide block (6).
3. The multi-station composite insulator silicon rubber trimming device according to claim 1, wherein the rotating mechanism comprises a shaft sleeve plate (2), the shaft sleeve plate (2) is arranged on the first supporting column and the second supporting column (21 and 3), the shaft sleeve plate (2) is used for supporting the roller shaft (20), and the roller (1) is arranged on the roller shaft (20).
4. The multi-station composite insulator silicon rubber trimming device according to claim 1, wherein the supporting frame (9) is provided with a waste collecting device, the waste collecting device comprises a collecting cloth bag (11) and a garbage basket (12), the collecting cloth bag (11) is arranged on the supporting frame (9), the collecting cloth bag (11) is of an inverted cone structure, and the garbage basket (12) is arranged below the collecting cloth bag (11).
5. The multi-station composite insulator silicon rubber trimming device according to claim 2, wherein a movable bracket limiting device is arranged, and comprises a limiting block (13), the limiting block (13) is fixedly connected with the linear guide rail (7) through a bolt (14) to prevent the movable bracket (15) from moving horizontally.
CN202020514254.6U 2020-04-09 2020-04-09 Multi-station composite insulator silicon rubber trimming device Active CN211479785U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020514254.6U CN211479785U (en) 2020-04-09 2020-04-09 Multi-station composite insulator silicon rubber trimming device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020514254.6U CN211479785U (en) 2020-04-09 2020-04-09 Multi-station composite insulator silicon rubber trimming device

Publications (1)

Publication Number Publication Date
CN211479785U true CN211479785U (en) 2020-09-11

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020514254.6U Active CN211479785U (en) 2020-04-09 2020-04-09 Multi-station composite insulator silicon rubber trimming device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115548975A (en) * 2022-11-25 2022-12-30 天津市新玻电力复合绝缘子制造股份有限公司 Repair tool and repair method for composite insulator inspection field

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115548975A (en) * 2022-11-25 2022-12-30 天津市新玻电力复合绝缘子制造股份有限公司 Repair tool and repair method for composite insulator inspection field
CN115548975B (en) * 2022-11-25 2023-03-10 天津市新玻电力复合绝缘子制造股份有限公司 Repair tool and repair method for composite insulator inspection field

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