CN211415623U - Arbitrary modulus precast concrete roof beam forming device - Google Patents
Arbitrary modulus precast concrete roof beam forming device Download PDFInfo
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- CN211415623U CN211415623U CN201920999461.2U CN201920999461U CN211415623U CN 211415623 U CN211415623 U CN 211415623U CN 201920999461 U CN201920999461 U CN 201920999461U CN 211415623 U CN211415623 U CN 211415623U
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Abstract
The utility model discloses a prefabricated concrete beam forming device with any modulus, which comprises a bottom die; a fixed die; two side dies; the side mold translation device corresponds to the side mold, the side mold translation device comprises a plurality of groups of translation driving assemblies and a plurality of lifting assemblies, each lifting assembly comprises a fixed seat, the fixed seats are fixedly connected to the side mold, lifting cylinders are fixedly connected into the fixed seats, cylinder rods of the lifting cylinders are connected with roller forks, roller shafts are fixedly connected into the roller forks, and rollers are connected onto the roller shafts; and a heating system, wherein the heating system comprises a hot air blower. This concrete beam forming device simple structure, the concrete beam of arbitrary modulus of ability rapid prototyping, and can also carry out hot maintenance and steam curing to it after the concrete beam shaping, very big promotion the production efficiency of concrete beam.
Description
Technical Field
The utility model belongs to the building field, concretely relates to arbitrary modulus precast concrete roof beam forming device.
Background
With the rapid development of the assembly type building technology, the demand of the members such as the precast concrete beam and the like is rapidly increased. However, there are several problems in the production of precast concrete beams at present:
(1) most factories produce the template manually, and the template processing, the template supporting and the die adjusting and the die removing are all realized manually, so that the single piece processing is realized, and the production efficiency is low.
(2) Most factories adopt wood moulds as templates, so that the material waste is great, and the requirements of energy conservation and environmental protection of buildings on two sections and one environment are not met.
(3) Although some fixed molds are adopted to produce the precast concrete beams, the production of the precast concrete beams with any modulus (namely width) by using the same mold cannot be realized, and the precast concrete beams with different moduli cannot be simultaneously formed on one production line.
SUMMERY OF THE UTILITY MODEL
In order to solve one or more above-mentioned defects among the prior art, the utility model aims to solve the technical problem that an arbitrary modulus precast concrete beam forming device is provided, this precast concrete beam forming device simple structure, the concrete beam of arbitrary modulus of can rapid prototyping, and can also carry out hot curing and steam curing to it after the concrete beam shaping, shorten concrete beam drawing of patterns time by a wide margin, very big promotion the production efficiency of concrete beam.
In order to achieve the above object, the utility model provides an arbitrary modulus precast concrete roof beam forming device, a serial communication port, include:
the bottom die is provided with a cavity, the bottom die is connected with a fixed die with a first air inlet and a first air outlet, the fixed die is fixed in the middle of the bottom die, and the fixed die is also provided with a cavity which is communicated with the cavity of the bottom die;
the two side dies are respectively positioned on two sides of the bottom die, a cavity is formed in each side die, and the side dies are connected with second air inlet holes and second air outlet holes;
the side die translation device corresponds to the side die and comprises a plurality of groups of translation driving assemblies and a plurality of lifting assemblies, each group of translation driving assemblies comprises a swinging seat, the swinging seats are fixed on the bottom die, a translation driving mechanism is hinged between the swinging seats and comprises a translation rod, the tail end of the translation rod is connected with a hinged seat, the hinged seat is fixed on the side die, the lifting assemblies comprise a fixed seat, the fixed seat is fixedly connected on the side die, a lifting cylinder is fixedly connected in the fixed seat, a cylinder rod of the lifting cylinder is connected with a roller fork, a roller shaft is fixedly connected in the roller fork, and a roller is connected on the roller shaft;
and the air heater is communicated to a first air inlet hole on the bottom die through a first hot air pipe and returns to the air heater through a first air return pipe on the first air outlet, and the air heater is communicated to a second air inlet hole of the side die through a second hot air pipe and is connected to the air heater through a second air return pipe connected to a second air outlet hole.
Furthermore, the humidifying device also comprises a humidifying system, wherein the humidifying system comprises a spraying pipeline, a plurality of water spraying holes are formed in the spraying pipeline, and the water spraying holes are obliquely and downwards arranged.
Furthermore, the translation driving mechanism is a worm gear lead screw machine, the worm gear lead screw machine is hinged to the swing seat, the translation rod is a lead screw in the worm gear lead screw machine, a rotary joint is rotatably connected to the lead screw, and the lead screw is hinged to the hinge seat through the rotary joint;
further, still include a plurality of groups direction subassembly, the direction subassembly is including fixing the guide holder on the side form and fixing the bearing connecting seat on the die block, be connected with row bearing and lower row bearing in the bearing connecting seat, the bedplate of guide holder is in row bearing and between lower row bearing, and the bedplate all has the clearance with last row bearing and between lower row bearing.
Furthermore, a protective cover is fixedly connected above the translation driving assembly.
Furthermore, a signal panel is further fixed on a motor rod of the worm gear screw machine, a sensor mounting plate is further fixed on the worm gear screw machine, and a position detection sensor corresponding to the signal panel is fixed on the sensor mounting plate.
Further, still be fixed with a plurality of hinges on the side form, the articulated telescopic hinge rod that is connected with on the hinge plate, the end-to-end connection of hinge rod has the joint head, be fixed with a locking seat on the cover half, the joint groove has been seted up in the locking seat.
Further, the hinge rod comprises a square rod, a threaded rod is connected to the square rod through threads, and the clamping joint is fixed to the threaded rod.
The utility model has the advantages that:
firstly, the concrete beam forming device is simple in structure, can quickly form a concrete beam with any modulus, and can also carry out thermal curing and steam curing on the concrete beam after the concrete beam is formed, so that the production efficiency of the concrete beam is greatly improved;
secondly, the side form translation device of the utility model has simple structure, can drive the side form to move, thereby realizing the adjustment of width when preparing the concrete component, and the demoulding is more convenient and faster, and the side form can be lifted through the arrangement of the lifting component, so that the side form can be translated more smoothly;
thirdly, the guide assembly of the side mould translation device can effectively limit the side mould when lifting or descending, so that the side mould can not be overturned, and the side mould can move more stably;
fourth, the utility model discloses an articulated rod and locking seat cooperate, can make the articulated rod drawknot on the cover half for the upper portion of side form can not take place to warp because of the extrusion.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of the translation drive assembly of the present invention;
fig. 3 is a schematic structural diagram of the guide assembly of the present invention.
In the figure: 1. bottom die 2, first fresh air inlet 3, first exhaust vent 4, cover half 5, side form 6, second fresh air inlet 7, second exhaust vent 8, rotary joint 9, fixing base 10, lift cylinder 11, roller fork 12, gyro wheel 13, safety cover 14, guide holder 15, bearing connecting seat 16, air heater 17, worm wheel screw machine 18, lead screw 19, sensor mounting panel 20, motor pole 21, signal disc 22, position detection sensor 23, motor 24, swing seat 25, articulated seat 26, articulated seat 27, locking seat 28, joint groove 29, spraying pipeline 31, bedplate
Detailed Description
The invention will be further explained with reference to the following figures and examples:
referring to fig. 1 to 3, an arbitrary modulus precast concrete beam molding apparatus includes: the bottom die 1 is provided with a cavity, and the bottom die 1 is connected with a first air inlet hole 2 and a first air outlet hole 3;
the fixed die 4 is fixed in the middle of the bottom die 1, and a cavity is also formed in the fixed die 4 and communicated with the cavity of the bottom die 1;
the two side dies 5 are respectively positioned at two sides of the bottom die 1, a cavity is formed in each side die 5, and the side dies 5 are connected with second air inlet holes 6 and second air outlet holes 7;
the side die translation device corresponds to the side die 5, the side die 5 translation device comprises a plurality of groups of translation driving assemblies and a plurality of lifting assemblies (the number of the lifting assemblies is determined according to concrete beams to be prepared), each group of translation driving assemblies comprises a swinging seat 24, the swinging seats 24 are fixed on a bottom die, a translation driving mechanism is hinged between the swinging seats 24 and comprises a translation rod, the tail end of the translation rod is connected with a hinged seat 25, the hinged seat 25 is fixed on the side die 5, the lifting assemblies comprise fixed seats 9, the fixed seats 9 are fixedly connected on the side die 5, lifting cylinders 10 are fixedly connected in the fixed seats 9, cylinder rods of the lifting cylinders 10 are connected with roller forks 11, roller shafts are fixedly connected in the roller forks 11, and rollers 12 are connected on the roller shafts;
and the heating system comprises an air heater 16, the air heater 16 is communicated to the first air inlet hole 2 on the bottom die 1 through a first hot air pipe and returns to the air heater 16 through a first air return pipe on the first air outlet, and the air heater 16 is communicated to the second air inlet hole 6 of the side die 5 through a second hot air pipe and is connected to the air heater 16 through a second air return pipe connected to the second air outlet hole 7 in a backflow mode.
The utility model discloses when using the process as follows, establish die block 1 and cover half 4 well earlier, connect side form 5 on the side form 5 translation device afterwards, because both sides at cover half 4 are connected with side form 5, so can realize the production of duplex position, after side form 5 connects, according to the required modulus of the concrete beam who makes the position of two side forms 5 thereby realize the regulation of the distance between 4 with the cover half, specifically when adjusting the position of side form 5, at first start the lift cylinder 10 of lifting unit, the cylinder pole of lift cylinder 10 stretches out downwards, after cylinder pole stretches out downwards, support on die block 1 through gyro wheel 12 in the gyro wheel fork 11, jack up side form 5 upwards, make between the bottom surface of side form 5 and die block 1 form the clearance, make side form 5 can smooth and easy removal in the translation, simultaneously the setting up of gyro wheel 12 makes the frictional force when side form 5 translation smaller, after the cylinder rod stretches out downwards and jacks up the side mould 5, the translation driving mechanism on the translation driving assembly is started, the translation driving mechanism enables the translation rod to move forwards, the tail end of the translation rod is connected with the hinged seat 25, so the side mould 5 can move forwards when the translation rod moves forwards, the width of the precast concrete member can be adjusted after the side mould 5 moves forwards, after the concrete member is prepared, the side mould 5 is lifted upwards through the lifting assembly, and the problem of difficulty in mould disassembly caused by bonding of concrete solidification and the side mould 5 is solved. Additionally, because the utility model discloses still be connected with a heating system, accomplish the back at the poured concrete roof beam, can start heating system's air heater 16, hot-blast second fresh air inlet 6 that the air heater 16 produced enters into both sides mould 5 through the side form 5 respectively, flow out in the side form 5 at last, and simultaneously, hot-blast first fresh air inlet that still passes through on the die block 1 gets into, and flow into during the cover half 4 through the cavity in the die block 1, flow back again on entering into the air heater 16 from the first return air duct on the die block 1 at last, through this kind of mode, make the concrete roof beam realize hot maintenance, the intensity and the performance that make its sclerosis obtain strengthening, and simultaneously, this kind of mode makes hot-blast continuous circulation backward flow, the effectual energy that has saved, the energy consumption has been reduced, make manufacturing cost reduce by a wide margin.
Further, the humidifier also comprises a humidifying system, wherein the humidifying system comprises a spraying pipeline 29, a plurality of water spraying holes are formed in the spraying pipeline 29, and the water spraying holes are obliquely and downwards arranged. The utility model discloses except heating system, still be provided with a humidification system, this humidification system's setting for the concrete beam can also realize steam curing in the heating maintenance, through steam curing, makes the concrete beam performance further obtain improving after the sclerosis.
Further, translation actuating mechanism is a worm gear lead screw machine 17, the articulated connection of worm gear lead screw machine is on swing seat 24, the translation pole is lead screw 18 in the worm gear lead screw machine 17, it is connected with a rotary joint to rotate on the lead screw, the lead screw passes through rotary joint 8 and articulates with articulated seat. Specifically, the utility model discloses a translation actuating mechanism adopts is worm wheel screw machine 17 (worm wheel screw machine 17 is worm wheel screw lift, for ripe structure, no longer gives redundant details here, can purchase on market, like the brand is east to take a step, the model is JWB SJB's worm wheel screw lift), when worm wheel screw machine 17's motor 23 rotated, can drive lead screw 18 wherein and carry out the translation, when the lead screw carries out the translation, realized the translation of side form 5 promptly.
Further, still include a plurality of groups direction subassembly, the direction subassembly is including fixing guide holder 14 on side form 5 and fixing bearing connecting seat 15 on the die block, be connected with row bearing and lower row bearing in the bearing connecting seat 15, the bedplate 31 of guide holder 14 is in between row bearing and the lower row bearing of going up, and bedplate 31 and last row bearing and lower row all have the clearance between the bearing. Specifically, be provided with row bearing and lower row bearing on the bearing connecting seat, the side form 5 that the setting of going up row bearing and lower row bearing was is by spacing when reciprocating, the condition of upset can not appear for the removal of side form 5 is more stable, and all has the clearance between bedplate 31 and last row bearing and the lower row bearing and can make side form 51 have certain upper and lower activity space again, makes things convenient for side form 5 to break away from die block 1.
Further, a protective cover 13 is fixedly connected above the translation driving assembly. Specifically, for make translation drive assembly life longer, be fixed with safety cover 13 in translation drive assembly's top, ash or other impurity can be avoided advancing on the translation drive assembly in the setting of this safety cover 13, have also avoided operator's mistake touching, cause the personal damage.
Further, a signal panel 21 is further fixed on a motor rod 20 of the worm gear-screw machine, a sensor mounting plate 19 is further fixed on the worm gear-screw machine, and a position detection sensor 22 corresponding to the signal panel 21 is fixed on the sensor mounting plate 19. The utility model discloses a guarantee translation drive assembly synchronous operation, prevent simultaneously that the lead screw that a set of translation drive assembly can not move, cause other group's translation drive assembly to damage, the utility model discloses a fixedly connected with signal disc 21 on worm wheel screw machine's motor pole 20 is fixed with one in worm wheel screw machine's side and is used for with the corresponding position sensor of envelope, when the motor speed on the position detection sensor 22 translation drive assembly is asynchronous, the rotational speed of accessible adjustment motor reaches in step, if adjust synchronous failure then stop work and to ensure the damage that can not appear the motor.
Further, still be fixed with a plurality of hinges on the side form 5, the articulated telescopic articulated rod 26 that is connected with on the hinge, the end-to-end connection of articulated rod 26 has the joint head, be fixed with a locking seat 27 on the cover half 4, the joint groove 28 has been seted up in the locking seat. The utility model discloses a fixed hinge plate on side form 5, after confirming the position of side form 5 and pouring the concrete, adjust the length of hinge bar 26, then overturn it, because the end-to-end connection at hinge bar 26 has the joint, through the joint rod of connecting on the joint, can enter into the joint groove 28 on the locking seat 27 on cover half 4 with the joint bar 26 joint among, after the joint is realized to hinge bar 26, can further realize carrying out the drawknot with the concrete roof beam and fix, and simultaneously, prevent that the outside quilt in side form 5 top from expanding deformation.
Further, the hinge rod 26 comprises a square rod, a threaded rod is connected to the square rod through threads, and the clamping joint is fixed on the threaded rod. Specifically, the utility model discloses an articulated mast 26 is when realizing flexible regulation, through a threaded connection threaded rod in the square pole, when needs adjusting threaded rod, directly rotate the threaded rod can.
The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the teachings of the present invention without undue experimentation. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.
Claims (8)
1. The utility model provides an arbitrary modulus precast concrete roof beam forming device which characterized in that includes:
the bottom die is provided with a cavity, and a first air inlet hole and a first air outlet hole are connected to the bottom die;
the fixed die is fixed in the middle of the bottom die and is also provided with a cavity which is communicated with the cavity of the bottom die;
the two side dies are respectively positioned on two sides of the bottom die, a cavity is formed in each side die, and the side dies are connected with second air inlet holes and second air outlet holes;
the side die translation device corresponds to the side die and comprises a plurality of groups of translation driving assemblies and a plurality of lifting assemblies, each group of translation driving assemblies comprises a swinging seat, the swinging seats are fixed on the bottom die, a translation driving mechanism is hinged between the swinging seats and comprises a translation rod, the tail end of the translation rod is connected with a hinged seat, the hinged seat is fixed on the side die, the lifting assemblies comprise a fixed seat, the fixed seat is fixedly connected on the side die, a lifting cylinder is fixedly connected in the fixed seat, a cylinder rod of the lifting cylinder is connected with a roller fork, a roller shaft is fixedly connected in the roller fork, and a roller is connected on the roller shaft;
and the air heater is communicated to a first air inlet hole on the bottom die through a first hot air pipe and returns to the air heater through a first air return pipe on the first air outlet, and the air heater is communicated to a second air inlet hole of the side die through a second hot air pipe and is connected to the air heater through a second air return pipe connected to a second air outlet hole.
2. A precast concrete beam forming apparatus with arbitrary modulus as recited in claim 1, further comprising a humidifying system, said humidifying system comprising a spraying pipe, said spraying pipe being provided with a plurality of water spraying holes, said water spraying holes being arranged obliquely downward.
3. The arbitrary modulus precast concrete beam forming device according to claim 2, wherein the translation driving mechanism is a worm screw machine which is hinged to the swing seat, the translation rod is a screw rod in the worm screw machine, a rotary joint is rotatably connected to the screw rod, and the screw rod is hinged to the hinge seat through the rotary joint.
4. An arbitrary modulus precast concrete beam forming apparatus as set forth in claim 3, wherein: still include a plurality of groups direction subassembly, the direction subassembly is including fixing the guide holder on the side form and fixing the bearing connection seat on the die block, be connected with row bearing and lower row bearing in the bearing connection seat, the bedplate of guide holder is in row bearing and between lower row bearing, and the bedplate all has the clearance with last row bearing and between lower row bearing.
5. An arbitrary modulus precast concrete beam forming apparatus according to claim 4, wherein a protective cover is fixedly connected above the translation driving unit.
6. A precast concrete beam forming apparatus of any modulus as claimed in claim 5, wherein a signal panel is further fixed to a motor rod of the worm screw machine, a sensor mounting plate is further fixed to the worm screw machine, and a position detecting sensor corresponding to the signal panel is fixed to the sensor mounting plate.
7. The arbitrary modulus precast concrete beam forming device according to claim 6, wherein a plurality of hinge plates are further fixed on the side forms, telescopic hinge rods are hinged to the hinge plates, clamping heads are connected to the ends of the hinge rods, a locking seat is fixed on the fixed die, and clamping grooves are formed in the locking seat.
8. An arbitrary modulus precast concrete beam forming apparatus as set forth in claim 7, wherein said hinge rod comprises a square rod in which a threaded rod is threadedly coupled, and said bayonet is fixed to the threaded rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920999461.2U CN211415623U (en) | 2019-06-30 | 2019-06-30 | Arbitrary modulus precast concrete roof beam forming device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920999461.2U CN211415623U (en) | 2019-06-30 | 2019-06-30 | Arbitrary modulus precast concrete roof beam forming device |
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| CN211415623U true CN211415623U (en) | 2020-09-04 |
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| CN201920999461.2U Active CN211415623U (en) | 2019-06-30 | 2019-06-30 | Arbitrary modulus precast concrete roof beam forming device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202670A (en) * | 2019-06-30 | 2019-09-06 | 重庆大业新型建材集团有限公司 | A kind of any modulus precast concrete beam molding machine |
| CN112936505A (en) * | 2021-02-05 | 2021-06-11 | 上海城建预制构件有限公司 | Manufacturing process of concrete prefabricated part |
| CN110202670B (en) * | 2019-06-30 | 2024-07-02 | 重庆恒昇大业建筑科技集团有限公司 | Prefabricated concrete beam forming device of arbitrary modulus |
-
2019
- 2019-06-30 CN CN201920999461.2U patent/CN211415623U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110202670A (en) * | 2019-06-30 | 2019-09-06 | 重庆大业新型建材集团有限公司 | A kind of any modulus precast concrete beam molding machine |
| CN110202670B (en) * | 2019-06-30 | 2024-07-02 | 重庆恒昇大业建筑科技集团有限公司 | Prefabricated concrete beam forming device of arbitrary modulus |
| CN112936505A (en) * | 2021-02-05 | 2021-06-11 | 上海城建预制构件有限公司 | Manufacturing process of concrete prefabricated part |
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